SEW-Eurodrive DOP11B Quick start guide

Drive Technology \ Drive Automation \ System Integration \ Services

DOP11B Operator Terminals

Safety Notes and

Short Summary

Edition 11/2008

16642813 / EN

SEW-EURODRIVE – Driving the world

Safety Notes and Short Summary – DOP11B Operator Terminal 3

Contents

1 General Information .......................................................................................... 4

1.1 Scope of this documentation..................................................................... 4

1.2 Structure of the safety notes ..................................................................... 4

2 Safety Notes ...................................................................................................... 5

2.1 General information .................................................................................. 5

2.2 Designated use ......................................................................................... 5

2.3 Installation and startup.............................................................................. 6

2.4 Safety functions ........................................................................................ 6

2.5 Transportation/storage.............................................................................. 7

2.6 Operating notes ........................................................................................ 7

2.7 Service and maintenance ......................................................................... 7

3 Installation ......................................................................................................... 8

3.1 Installation instructions for the basic unit .................................................. 8

3.2 UL-compliant installation........................................................................... 9

3.3 Space required for installation................................................................. 10

3.4 Installation process ................................................................................. 11

3.5 Connecting basic units DOP11B-10 to DOP11B-60 ............................... 13

4 Startup.............................................................................................................. 14

4.1 Preliminary work and resources.............................................................. 14

4.2 Initial operation........................................................................................ 15

4.3 Terminal functions................................................................................... 16

5 Operation and Service .................................................................................... 22

5.1 Operating display at unit start ................................................................. 22

5.2 Error messages....................................................................................... 23

5.3 SEW Electronics Service ........................................................................ 25

6 Technical Data................................................................................................. 26

6.1 Pin assignment ....................................................................................... 26

6.2 Cables..................................................................................................... 28

4Safety Notes and Short Summary – DOP11B Operator Terminals

1 Scope of this documentation

General Information

System manual

1 General Information

1.1 Scope of this documentation

This documentation sets out the general safety notes and selected additional informa-

tion on DOP11B operator terminals.

• Please note that this documentation does not replace the detailed system manual.

• You must read the detailed system manual before working with DOP11B operator

terminals.

• Note and follow the information, instructions and notes in the detailed system

manual. This is essential for fault-free operation of the unit and fulfillment of any

rights to claim under guarantee.

• The detailed system manual is provided in PDF format on the enclosed CD or DVD.

• All SEW-EURODRIVEs’ technical documentation is available to download in PDF

format from the SEW-EURODRIVE website: www.sew-eurodrive.de.

1.2 Structure of the safety notes

The safety notes in this documentation are designed as follows:

Pictogram SIGNAL WORD!

Type and source of danger.

Possible consequence(s) if the safety notes are disregarded.

• Measure(s) to prevent the danger.

Pictogram Signal word Meaning Consequences if

disregarded

Example:

General danger

Specific danger,

e.g. electric shock

DANGER! Imminent danger Severe or fatal injuries

WARNING! Possible dangerous situation Severe or fatal injuries

CAUTION! Possible dangerous situation Minor injuries

STOP! Possible damage to property Damage to the drive system or its

environment

NOTE Useful information or tip.

Simplifies the handling of the

drive system.

Safety Notes and Short Summary – DOP11B Operator Terminals 5

2

General information

Safety Notes

2 Safety Notes

2.1 General information

• Read the safety notes carefully.

• Check the delivery for transport damage. If there is any damage, advise your

supplier.

• The terminal fulfills the requirements of article 4 of EMC directive 89/336/EEC.

• Do not use the terminal in an environment that represents a high explosive hazard.

• SEW-EURODRIVE is not liable for modifications, changes, additions and/or

alterations to the product.

• Use only spare parts and accessories manufactured according to SEW-

EURODRIVE specifications.

• Read the installation and operating instructions completely and carefully prior to

installation, use or repair of the terminal.

• Never allow fluids to penetrate the slots or holes in the terminal. This may lead to a

fire or cause the equipment to become live.

• Operation of the terminal is restricted to qualified personnel.

2.2 Designated use

The operator terminals of the DOP11B series are units for the operation and diagnosis

of industrial and commercial systems.

The controller must react appropriately to communication errors between it and the

DOP11B. Appropriate measures (e.g. limit switch, position monitoring) should be taken

to ensure that an error in communication to the DOP11B cannot cause any kind of

damage.

Do not start up the unit (take it into operation in the designated fashion) until you have

established that the machine complies with the EMC Directive 2004/108/EC and that the

conformity of the end product has been determined in accordance with the Machinery

Directive 98/37/EC (with reference to EN 60204).

6Safety Notes and Short Summary – DOP11B Operator Terminals

2 Installation and startup

Safety Notes

2.3 Installation and startup

• The terminal has been designed for stationary installation.

• Place the terminal on a stable base during installation. The terminal may be

damaged if it is dropped.

• Install the terminal according to the accompanying installation instructions.

• The unit must be grounded according to the accompanying installation instructions.

• Installation must be performed by qualified personnel.

• Route high-voltage cables, signal cables and supply cables separately from one

another.

• Make sure that the voltage and polarity of the electrical power source are correct

before you connect the terminal to the power supply.

• The openings in the housing are designed to allow air to circulate and must not be

covered.

• Do not install the terminal in locations where it will be exposed to a powerful magnetic

field.

•Do not install or operate the terminal where it will be exposed to direct sunlight.

• The peripheral equipment must be suitable for the application.

• On certain terminal models, the display glass is covered with a laminated foil to

protect it from scratches. Pull off the foil carefully following installation to prevent

static electricity causing damage to the terminal.

Preventive measures and protection devices must correspond to the regulations in

force (e.g. EN 60204 or EN 50178).

Required preventive measures: Ground the unit

Required protection devices: Overcurrent protective devices

2.4 Safety functions

WARNING!

The operator terminals of the DOP11B series may not execute any safety functions

without higher-level safety systems.

Severe or fatal injuries.

• Use higher-level safety systems to ensure protection of equipment and personnel.

Safety Notes and Short Summary – DOP11B Operator Terminals 7

2

Transportation/storage

Safety Notes

2.5 Transportation/storage

Inspect the shipment for any damage that may have occurred in transit as soon as you

receive the delivery. Inform the shipping company immediately. Do not operate the

operator terminal if it is damaged.

Use suitable, sufficiently rated handling equipment if necessary.

Store the operator terminal in a dry, dust-free room if it is not to be installed straight

away.

2.6 Operating notes

• Always keep the terminal clean.

•Emergency stop and other safety functions should not be controlled from the

operator terminal.

• Do not touch the keys, displays, etc. with sharp objects.

• Bear in mind that the terminal is ready to operate even if the backlighting no longer

functions. This means keyboard and touchscreen inputs will still be registered.

2.7 Service and maintenance

• The agreed limited warranty applies.

• Clean the display and face of the terminal with a soft cloth and mild detergent.

• Repairs must be performed by qualified personnel.

8Safety Notes and Short Summary – DOP11B Operator Terminals

3 Installation instructions for the basic unit

Installation

3 Installation

3.1 Installation instructions for the basic unit

3.1.1 Separate cable ducts

Route power cables and electronics cables in separate cable ducts.

3.1.2 Cross sections

• Voltage supply: Cross section according to rated input current.

• Electronics cables:

– 1 conductor per terminal 0.20 ... 0.75 mm2(AWG 20 ... 17)

– 2 conductors per terminal 0.20 ... 0.75 mm2(AWG 20 ... 17)

3.1.3 Shielding and grounding

• Use shielded signal cables only.

• Apply the shield by the shortest possible route and make sure it is grounded

over a wide area at both ends. You can ground one end of the shield via a suppres-

sion capacitor (220 nF / 50 V) to avoid ground loops. If using double-shielded cables,

ground the outer shield on the controller end and the inner shield on the other end.

•Shielding can also be achieved by laying the cables in grounded sheet metal

ducts or metal pipes. In this case, the power cables and control cables should

be routed separately.

• The unit is grounded via the connector for 24 V voltage supply.

00755BXX

Figure 1: Example of correct shield connection with metal clamp (shield clamp) or metal

cable gland

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Safety Notes and Short Summary – DOP11B Operator Terminals 9

3

UL-compliant installation

Installation

3.2 UL-compliant installation

Note the following points for UL-compliant installation:

• This unit is only suitable for use in class I, division 2, group A, B, C and D or in areas

not at risk. Combinations of units in your installation must be inspected by the

responsible official inspection authority at the time of installation.

• Use only copper conductors with a temperature range of 60/75 °C as connection

cables.

• The maximum ambient temperature is 40 °C for horizontal mounting and 50 °C for

units mounted vertically.

WARNING – EXPLOSION HAZARD!

• Only disconnect units if they are not live or there is no hazard in the relevant area.

• Replacing components may result in the unit no longer being suitable for class I,

division 2.

• Only the following extension devices may be connected to the connection marked

"Extension":

– PFE11B, for DOP11B-10 and DOP11B-20 only.

• Only replace the extension unit if it is not live or there is no hazard in the relevant

area.

• This unit contains a battery that may only be replaced in a safe area. The replace-

ment battery type must be as follows: CR2450 lithium battery, 550 mAh.

• For use on a level surface with enclosure 4X. For indoor use only.

NOTE

Electrical connection according to the methods described in class I, paragraph 2

(article 501-4(b) according to National Electric Code NFPA70).

STOP!

Only use tested units with a limited output voltage (Vmax = DC 30 V) and limited

output current (I ≤8 A) as an external DC 24 V voltage source.

UL certification does not apply to operation in voltage supply systems with a non-

earthed star point (IT systems).

10 Safety Notes and Short Summary – DOP11B Operator Terminals

3 Space required for installation

Installation

3.3 Space required for installation

• Thickness of mounting platform: 1.5 - 7.5 mm (0.06 - 0.3 inches)

• Space required for installing the operator terminal:

The openings in the housing are used for convection cooling. These opening must not

be sealed.

63788AXX

100 mm100 mm

100 mm

50 mm50 mm

SEW-Eurodrive DOP11B Quick start guide

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