Festo CPV -VI Series User manual

Compact Performance
CPV valve terminal
Pneumatics
Typ: CPV..-VI

Author: M. Simons
Editors: H.-J. Drung, M. Holder
Translation: Douglas Smith
Layout: Festo, Dept. KI-TD
Edition: 9811d
Festo AG & Co., 73726 Esslingen, 1998
Federal Republic of Germany
The copying, distribution and utilization of this docu-
ment as well as the communication of its contents to
others without expressed authorization is prohibited. Of-
fenders will be held liable for the payment of damages.
All rights reserved, in particular the right to carry out
patent, utility model or ornamental design registration.
Printed on 100 % recycled paper
CPV... 9811d I

Part no.: 165 200
Title: MANUAL
Designation: P.BE-CPV-GB
II CPV.. 9811d

Contents
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Information on this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI
1. System overview
1.1 Summary of variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2 Description of components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
2. Fitting
2.1 CPV valve terminal with individual tubing . . . . . . . . . . . . . . . . . . 2-3
2.1.1 Fitting onto a wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.2 Fitting onto a hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.1.3 Fitting with feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.1.4 Fitting the CPV valve terminal onto the SIMATIC ET 200X . . 2-13
2.2 CPV valve terminal with pneumatic multiple connector plate . . 2-16
2.2.1 Fitting the pneumatic multiple connector plate . . . . . . . . . . . . 2-17
2.2.2 Fitting the CPV valve terminal onto the pneumatic
multiple connector plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.3 Fitting the designation support. . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
3. Installation
3.1 General connecting principles . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2 Connecting the CPV valve terminal. . . . . . . . . . . . . . . . . . . . . . . 3-5
3.2.1 Auxiliary pilot air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.2.2 Connecting the supply and work tubing. . . . . . . . . . . . . . . . . . . 3-8
3.2.3 Connecting the electrical cables . . . . . . . . . . . . . . . . . . . . . . . . 3-11
CPV... 9811d III

4. Commissioning
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2 Testing the valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.2 Locating faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
5. Maintenance and conversion
5.1 Fitting/removing CPV valve terminal components . . . . . . . . . . . 5-3
5.1.1 Removing components from valve locations . . . . . . . . . . . . . . . 5-4
5.1.2 Fitting components into the valve locations . . . . . . . . . . . . . . . . 5-7
5.2 Conversion from automatic reset manual override to
locking manual override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.3 Conversion from internal to external pilot air . . . . . . . . . . . . . 5-14
5.4 Conversion from individual to central tubing . . . . . . . . . . . . . . 5-20
5.5 Converting the CPV valve terminal to two pressure zones . . . 5-21
5.6 Converting the CPV valve terminal to
different electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
A. Technical appendix
A.1 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
A.2 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
A.3 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
IV CPV.. 9811d

Designated use
The CPV valve terminals documented in this manual
are designated exclusively for controlling pneumatic ac-
tuators and may only be used in conjunction with de-
vices and components from other manufacturers provid-
ing these are recommended by Festo:
– as intended for use
– in original condition
– without unauthorized modifications
– in faultless technical condition.
The specified limit values for pressures, temperatures,
electrical data, torques etc. must be observed.
Please comply also with national and local safety laws
and regulations.
Target group
This manual is directed exclusively at technicians who
are trained in control and automation technology and
who have experience in the installation, commissioning
and maintenance of pneumatic components.
CPV... 9811d V

Important user instructions
This manual contains instructions on the dangers which
may occur if the CPV valve terminal is not used cor-
rectly. These instructions are always printed in italics,
are framed and also signalled by pictograms.
Danger
categories
A distinction is made between the following:
WARNING
This means that personal injury or damage to
property may occur if these instructions are not
observed.
CAUTION
This means that damage to property may occur if
these instructions are not observed.
PLEASE NOTE
This means that this instruction must also be ob-
served.
VI CPV.. 9811d

Pictograms and symbols complement the danger warn-
ings and draw attention to the nature and conse-
quences of dangers.
Pictograms
The following pictograms are used:
Uncontrolled movements of loose tubing.
Unintentional movements of the connected actuators.
High voltages or undefined switching states of the elec-
tronic components which may influence connected cir-
cuits.
Electrostatically vulnerable components.
These will be damaged if you touch the contact sur-
faces.
•• This mark indicates activities which can be carried
out in any order.
Text
markings
1. Figures indicate activites which must be carried out
in the numerical order of the figures.
– Hyphens indicate general, non-compulsory activites.
CPV... 9811d VII

Information on this manual
This manual contains specific information on the fitting,
installation, commissioning, maintenance and conver-
sion of the CPV valve terminal. It includes only the de-
scription of the pneumatic components and refers to the
variations of the CPV valve terminal listed in the table
below.
Variants of the CPV valve terminal type CPV..-VI..
With IC connection
Information on the
electric/electronic
components
In this manual
With MP connection
Information on the
electric/electronic
components
See product packing
With CP connection
Information on the
electric/electronic
components
See manual
"CP system,
Installation and
commissioning"
With AS-i connection
Information on the
electric/electronic
components
See product packing
With CP direct connection
Information on the
electric/electronic
components
See manual "CPV valve
terminal with direct
connection" for the
relevant field bus
VIII CPV.. 9811d