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Sharp R-7280 User manual

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R-7280
R-1720
.
SHARP SERVICE MANUAL
S6703R7280J//
MICROWAVE OVEN
MODELS R-7280
R-l 720
Photo R-7280 in the interests of user-safety the set should be restored to its original
condition and only parts identical to those specified should be used.
( RD16101 U)
TABLE OF CONTENTS
FOREWORD Page
.............*.....*...........*................*...................................................................................................... I
CAUTION, MICROWAVE RADIATION ...................................................................*...........................*.......... 1
PRODUCT DESCRIPTION ............................................................................................*.......*.......................... 2
OPERATION .....................................................I................................................................................................. 4
SERVICING .................................................................................*...................................................................... 7
TOUCH CONTROL PANEL ASSEMBLY .......................*............................................................................. 14
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ....................................................... 21
MICROWAVE MEASUREMENT PROCEDURE .......................................................................................... 25
PICTORIAL DIAGRAM .................................................................................................................................. 26
CONTROL PANEL CIRCUIT ....................................................a.........a..............,.....a..................................... 27
PRINTED WIRING BOARD ............................................................~.............................................................
PARTS LIST 28
*........................................................................................................,.......................................... 29
PACKING AND ACCESSORIES ................................................................................................................... 36
SHARPCORPORATION
R -7280
R -1720
__- “-- -“-.-1_ “““1.1-“111
“i
” ..” ”
r-A--- .. . .... ...... ’ - ..... .... ./-- ...- .... .N ...... _ .
Photo R-l 720
R-7280
R-1720
SERVICE MANUAL
MICROWAVE OVEN
R-7280/ R-1720
FOREWORD
This Manual has been prepared to provide Sharp Corp. Service
Personnel with complete Operation and Service information for
the SHARP MICROWAVE ovens, R-7280/ R-1720.
It is recommended that service personnel carefully study the
entire text of this manual so they will be qualified to render
satisfactory customer service.
Check interlock switches and door seal carefully. Special at-
tention should be given to avoid electrical shock and microwave
radiation hazard. (RD36102U)
CAUTION
MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy
which may radiate from the magnetron or other microwave
generating devices if it is improperly used or connected. All
input and output microwave connections, waveguides,flanges
and gaskets must be secured. Never operate the device without
a microwave energy absorbing load attached. Never look into
an open waveguide or antenna while the device is ener ized.
(1 036201 U)
SHARPCORPOf?ATK)N
OSAKA, JAPAN (RD
1
37201 U)
R -7280
R-l 720
PRODUCT DESCRIPTION
EXPLANATION OF MICROWAVE COOKING
The Sharp Microwave Oven uses microwave energy to
produce heat in the food to be cooked. Unlike con-
ventional ovens microwave energy will cook foods
without applying external heat.
moisture content, like most foods, will absorb micro-
wave energy. As the microwave energy at a frequency
of 2450 Megahertz enters the food, the molecules align
themselves with the energy. Because the microwaves
are changing polarity every half cycle, the food mole-
Microwaves, which are short electromagnetic waves
of RF (radio frequency) energy, pass through materials
such as glass, paper, china and most plastics. Materi-
als such as metal and aluminum foil tend to reflect
microwaves and may be used only as recommended in
cules are changing direction every half cycle or oscil-
lating back and forth 4,900,000,000 times per second.
This high speed oscillation causes friction between the
molecules, thereby converting the microwave energy
to heat. (RD41101U)
the cooking instructions. Materials with a high
SPECIFICATION
ITEM I DESCRIPTION
Power Requirements / 240 Volts
i 50 Hertz
/ Single phase, 3 wire earthed
j 13oow - -___
Power Consumption -___ - --
Power Output ~~-~650 watts nominal ofRF microwave energy (2 liter water load)
j Operating frequency of 2450MHz
-______ -- -__
Case Dimensions I
, Width 520 mm
/ Height 318 mm including foot
’ Depth 393 mm
------- -~-~
Cooking Cavity Dimensions Width 345 mm
- --__
Control Complement
1 Height 217 mm
1 Depth 364 mm _-__---__- -____-
i Touch Control System
! Timer (0 - 99 min 99 sec. )
: Microwave Power for Variable Cooking
I Repetition Rate;
/ HIGH ............................... Full power throughout the cooking time
/ MED HIGH ............................................ approx. 70% of Full Power
1 MED ....................................................... approx. 50% of Full Power
MED LOW DEFROST .......................... approx. 30% of Full Power
/ LOW ....................................................... approx. 10% of Full Power
INSTANT COOK/START COOKING
1 AUTO START COOKING
/ EASY DEFROST
j EASY REHEAT
/ MORE/LESS pad
- Set Weight -- 1 Approx. 17.5 kg
(RD44101
NOTE: Numbers and leters shown after sentences such as “RD44101 U” are for factory use only.
2
R-7280
R-l 720
OVEN DIAGRAM
1. Ventilation openings
2. Oven lamp
3. Oven door with see through window
4. Removable turntable
5. Roller Stay
Auto-TouchTM Control Panel
1 Dinner plate 1-2plates
3 CasserolelSuup I-dcups
7 II nMEDLOWIIt-
8 11 nMED I /I
&~++jq,
f If \
INSTANT COOK
/ ::.fii3 j( START /A
-- I-
k:---./ i
/ 1
2 6
7
8
9
10
11.
12
Door latches
Door open button
Auto-Touch Control Panel
Digital readout
Waveguide cover
Access cover for oven lamp replacement
Door hinges
NUMBER PADS
EASY REHEAT PAD
EASY DEFROST PAD
VARIABLE COOKING CONTROL PADS
MORE ( A 1, LESS ( v ) PADS
AUTO START/CLOCK PAD
TIMER/HOLD PAD
INSTANT COOK/START PAD
STOP/CLEAR PAD
3
R-7280
R-1720
COOKING CONDITION
HIGH COOKING CONDITION
Program desired cooking time and Variable Cooking
Control by touching the NUMBER pads and the HIGH
pad of the Variable Cooking Control. When the START
pad is touched, the following operations occur:
The contacts of relays*are closed and components
connected to the relays are turned on as follows.
(For details, refer to Figure O-2)
1.
RELAY CONNECTED COMPONENTS
RY-1 oven lamp/turntable motor/fan motor
RY-2 power transformer
2
3.
4.
5.
240 volts A.C. is supplied to the primary winding
of the power transformer and is converted to about
3.5 volts A.C. output on the filament winding, and
approximately 1900 volts A.C. on the high voltage
winding.
The filament winding voltage heats the magnetron
filament and the H.V.
voltage doubler circuit. winding voltage is sent to a
The microwave energy produced by the magnetron
is channeled through the waveguide into the cavity
feed-box, and then into the cavity where the food
is placed to be cooked.
Upon completion of the cooking time, the power
transformer, oven lamp, etc. are turned off, and the
generation of microwave energy is stopped,
oven will revert to the OFF condition. The
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions
during oven operation. (RD71101U)
OFF CONDITION
Closing the door activates both door latch switches:
upper latch switch and lower latch switch. (In this
condition, the monitor switch contacts are opened.)
The stop switch is activated by the latch head.
When oven is plugged in, 240 volts AC. is supplied to
the control unit.
But no components in the oven will operate.(Figure
o-1 .)
Note: When the door is opened by pushing the door
open button, the contacts of the relay RY-1 are
1. closed, then the oven lamp lights.
The display will show flashing “88:88”.
To set any program or set the clock, you must
first touch the STOP/CLEAR pad.
The display will clear, and I:00 will appear and
count up every minute.
6. When the door is opened during a cook cycle,
monitor switch, upper latch switch and lower latch
switch are activated with the following results. The
circuits to the turntable motor, the cooling fan mo-
tor, and the high voltage components are deener-
gized, the oven ‘lamp remains on, and the digital
readout displays the time still remaining in the cook
cycle when the door was opened.
The monitor switch is electrically monitoring the
operation of the upper latch switch and is mechan-
ically associated with the door so that it will func-
tion in the following sequence.
In
When the door opens from a closed position,
the stop switch, upper and lower latch switches
first operate to open their contacts, and then
the monitor switch contacts close.
When the door is closed from the open posi-
tion, the monitor switch contacts first open,
and then the contacts of the stop switch, upper
and lower latch switches close.
case the upper latch switch fails with its contacts
closed when the door is opened, the monitor switch
will form a short circuit through the monitor fuse, and
the upper latch switch, causing the monitor fuse to
blow.
MED HIGH, MED, MED LOW DEFROST, LOW
COOKING
When Variable Cooking Power is programed, the 240
volts A.C. is supplied to the power transformer
intermittently through the contacts of relay( RY-2)
which is operated by the control unit within a 30 sec-
ond time base. Microwave power operation is as fol-
lows:
-- VARI-MODE
HIGH
(100% power)
MED HIGH
(approx. 70wpower)
MED
(approx. 50% power)
MED LOW DEFROST
(approx. 30% power)
LOW
(approx. 10% power)
ON TIME OFF TIME
32 sec. -2 sec.
24 sec. 6 sec.
18 sec. 12 sec.
12 sec. 18 sec.
6 sec. 24 sec.
Note: The ON/OFF time ratio does not correspond
with the percentage of microwave power, be-
cause approx. 2 seconds are needed for heating
of the magnetron filament. (RD71401 U)
R-7280
R-l 720
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R-7280
R-1720
DESCRIPTION AND FUNCTION OF COMPONENTS ,
UPPER LATCH SWITCH
The switch is activated by the upper latch head on the
door while the door is closed.
When the door is opened, the switch interrupts the
circuit (except oven lamp).
LOWER LATCH SWITCH
The switch is activated by the lower latch head on the
door. When the door is opened, the switch interrupts
the circuit to transformer. A cook cycle cannot take
place until the door is firmly closed and the INSTANT
COOK/START pad touched.
STOP SWITCH
The stop switch is located on latch hook and activated
by the lower latch head and switch lever. When the
open button is depressed while the oven is in cook
cycle, the stop switch contacts open to de-energize the
relay( RY-1 ) and relay( RY-2) circuits in the control and
causes cook time count down to pause.
MONITOR SWITCH
The monitor switch is activated (the contacts of “NC”
opened) by the upper latch head on the door while the
door is closed. The switch is intended to render the
oven inoperative by means of blowning the monitor
fuse when the contacts of the upper latch switch fail
to open when the door is opened.
Functions:
1. When the door is opened, the monitor switch
normal close contacts (to the ON condition) due
to their being normally closed. At this time the
upper latch switch is in the OFF condition (con-
tacts open) due to their being normally open con-
tact switch.
2. As the door goes to a closed position, the monitor
switch normal close contacts are first opened and
then the upper latch switch contacts close and
lower latch switch contacts, (On opening the door,
each of these switches operate inversely.)
3. If the door is opened, and the upper latch switch
contacts fail to open, the monitor fuse blows si-
multaneously with closing of the monitor switch
contacts.
CAUTION:BEFORE REPLACING A BLOWN MONI-
TOR FUSE, TEST THE UPPER LATCH FOR
PROPER OPERATION. (REFER TO CHAP-
TER “TEST PROCEDURE”).
DOOR OPEN MECHANISM
The door can be opened by pushing the open button
on the control panel, refer to the Figure D-l.
When the open button is pushed, the cook switch lever
on the latch hook is moved upward, operating the latch
head. The latch head is moved upward, and released
from the latch hook. Now, the door can be opened.
OVEN LAMP
The oven lamp illuminates the interior of the oven so
that food being cooked can be examined visually
through the door window without having to open the
door.
COOLING FAN MOTOR
The cooling fan motor drives a blade which draws
cooling air through the back vents.
This cooling air is directed through the air vanes sur-
rounding the magnetron and cools the magnetron.
This air is channeled through the oven cavity to remove
steam and vaports given off from the heating foods.
It is then exhausted at the back of the oven cavity.
MAGNETRON TEMP. FUSE
The temp. fuse located on the oven cavity is designed
to prevent damage to the magnetron if an overheated
condition develops in the tube due to cooling fan fail-
ure, obstructed air ducts, dirty or blocked air intake, etc.
Under normal operation, the temp. fuse remains closed.
However, when abnormally high temperatures are
reached within the magnetron, the fuse will open,
causing the oven to shut down.
This is a fuse and it does not reset.
OVEN TEMP. FUSE
When foods in oven cavity fire, oven temperature fuse
stops ventilating from fan motor and extinguishes fire
in oven cavity before fire goes outside the unit,
MONITOR
SWITCH
UPPER
LATCH
SWITCH
LOWER
LATCH
SWITCH
BUTTON
Figure D-1. Latch Switches Adjustment
R-7280
R-1720
SERVICING
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to
follow the Sequence of Operation in performing the checks.
Many of the possible causes of trouble will require that a
specific test be performed. These tests are given a procedure
letter which will be found in the “Test Procedures section.*’
IMPORTANT: If the oven becomes inoperative because of a
blown fuse in the monitor-upper latch switch
circuit, check the monitor switch and upper
latch switch before replacing the fuse.
PROBLEM - POSSIBLE CAUSE TEST PROCEDURE OR
CORRECTION 4
Home fuse blows when power cord
is plugged into wall receptacle.
Oven fuse blows when power cord
is plugged into wall receptacie.
” 88:88 ” does not appear in display
when power cord is first plugged
into wail outlet.
7
Display does not operate properly
when STOP/CLEAR key is touched.
(Buzze should sound and time of
day should uppar in display.)
Oven lamp does not light with
door opened.
OFF CONDITION
Shorted wire in power cord or wire harness.
Shorted wire in power cord or wire harness,
Oefective monitor switch.
NO power at outlet.
No power from service entrance.
Open wire in power cord or wire harness.
Blown fuse.
Defective temp. fuse.
(magnetron and oven)
Open wire In power cord, wrrmg harness,
or wrring between control panel assembly
unrts.
Replace cord or check wiring.
Replace power cord or check
and repair wire harness.
Procedure H.
Check home fuse.
Check wall outlet.
Replace same or repair wiring.
Procedure I.
Procedure G.
Replace or reparr wiring.
Defective controi unit. Procedure J.
Defective key untt. Procedure J.
Defective stop switch. Procedure F.
Defective control unit. Procedure J.
Defective oven lamp. Replace oven lamp.
Defective stop switch. Procedure F.
Defective control unit. Procedure J.
Open or loose wire connection to the above Check wiring.
components.
COOKING CONDITION
Oven lamp does not light in cook
cycle.
(Do light when door is opened.)
Defective relay RY-1 on control unit. Procedure J.
R-7280
R-1720
TROUBLESHOOTING GUIDE (CONT’D)
PROBLEM POSSIBLE CAUSE TEST PROCEDURE OR
CORRECTION
COOKING CONDITION (CONT’D)
Oven lamp does not light at all.
Cook indicator appears in display but
turntable motor does not operate.
Burned out bulb.
Open wiring to oven lamp socket.
Defective relay RY-1 on control unit.
Turntable motor defective.
Replace oven lamp.
Check and repair wiring.
Procedure J.
Replacemotor.
Open or loose wiring between control
unit and motor. Check and repair wiring.
Oven lamp lights but fan motor
does not operate.
(Turntable motor does operate)
Defective fan motor. Procedure E.
Open or loose wiring to fan motor. Check and repair wiring.
Oven does not go into cook cycle
when INSTANT COOK/START
key is touched.
Upper and Lower latch switches and STOP
switch defective or out of adjustment.
Blown Fose
Procedure F.
Procedure I.
I Defective temp. fuse. (Magnetron and Oven) I Procedure G. 1
I Defective relay RY-1, RY-2 on control unit. Procedure J. 1
Defective control unit.
Defective key untt.
Open or loose wiring to the above
components.
Defective magnetron.
Defective relay RY-2 on control unit.
Defective power transformer.
Defective rectifier.
Defective high voltage capacitor.
Procedure J.
Procedure J.
Check and repair wiring.
Procedure A.
Procedure J.
Procedure 8.
Procedure C.
Procedure 0.
Oven seems to be operating but
little or no heat is produced in
oven load. (Food incompletely
cooked or not cooked at all at end
of cook cycle)
I t 1 I
I Defective control unit. I Procedure J. I
Open or loose wiring to the above
components. Check and repair wiring.
Oven goes into a cook cycle but
extremely uneven heating is
produced in oven load (food).
Turntable motor does not operate. Replace turntable motor.
Oven does not cook properly when
cooking control set to LOW, MED
LOW, MED, MED HIGH cooking
powers.
(Operates properly on HIGH.)
Defective control unit.
Defective key unit.
Open or loose wiring between the above
components.
Procedure J.
Procedure J.
Check and repair wiring.