Shell newmotion Home Advanced Edition 7 User manual

100 cm
Home Basic Edition 7
Home Basic Edition 22
VERSION 06A2NM20ENG05 2020
INSTRUCTION MANUAL – EN

INSTALLATIEHANDLEIDING – P3 VERSION 0129NM02INT01INSTRUCTION MANUAL – P3 | P3 06A2NM20ENG05
1.1 PRODUCT DESCRIPTION &
INTENDED USE
Thank you for choosing a NewMotion Electric Vehicle
(EV) Charge Point.
This charge point is intended to charge the batteries
within EVs compatible with IEC-61851 MODE3 denition
and requirements. Dedicated EV specic plugs will
need to be utilised. No adaptors, conversion adaptors
or extension sets for cables are allowed to be used. EVs
and cables used with this charge point should always be
undamaged and in their original state.
1.2 SAFETY WARNING + CAUTION!
The electrical system must be voltage-free during the
entire installation procedure. Failing to do so can lead to
serious injury or even death. The installation procedure
must be carried out by a trained electrician who works in
accordance with all relevant local laws and regulations.
Do not install in potentially explosive atmospheres and/
or zones with high electromagnetic radiation and/or in
ood-prone areas.
The charge point is connected to the electricity grid
and even if the equipment is switched o, hazardous
voltages may be present at the input terminals. Always
switch o the AC supply before starting any work on
the charge point and/or its installation. Do not carry out
any work in rainy conditions or when the humidity is
above 95%. The safety guidelines are intended to ensure
correct installation and usage. Any failure to comply with
the valid safety guidelines or instructions provided in this
manual may result in re, electrocution or severe injury.
The charge point is a product in Safety Class I and
is supplied with an earth terminal for protection
purposes. The AC input clamps must be tted with an
uninterruptible earth for protection purposes. Ensure
that the connection cables are tted with fuses and
circuit breakers. Never replace a protection component
with another type. First check the full installation to
determine if that component can be used with the
existing installation components.
Before you switch on the charge point, check that
the available power source matches the conguration
settings of the product, as described in this manual.
Tripping of the RCD could be caused by an earth fault
or a defect relay. If, after resetting the RCD, the device
cannot be activated or immediately trips again; please
contact your installer.
1.3 LEGAL DISCLAIMER
This manual is created for you with care.
We however do not guarantee that all information is
complete, accurate and correct.
If you nd any unclarities or mistakes in this installation
manual, or if you have any feedback or suggestions in
general about this manual, please inform us at
[e-mail] and
mention the document version in the subject.
Please check our website
go.newmotion.com/installationmanuals
for the latest version of this manual.
NewMotion strongly advises to have the product
installed by EV-Ready certied professionals. How
the product should be installed and used depends on
local circumstances and local and national regulation,
which are not mentioned in our manual. NewMotion
is not responsible for any loss or damage whatsoever
caused – including without limitation, any indirect,
personal or consequential loss or damage – arising
from or in connection with the use of this manual. Nor
does NewMotion accept any liability for any such loss or
damage arising out of your reliance on any information
contained in this manual.
1. INTRODUCTION

INSTALLATIEHANDLEIDING – P4 VERSION 0129NM02INT01INSTRUCTION MANUAL – P4 | P4 06A2NM20ENG05
This selected charge point is not connected to a back
oce. No online services or remote support are available
for this charge point.
In case of an error or issue, on site support is needed
from the installer.
2. CHARGE POINT OPERATION

INSTALLATIEHANDLEIDING – P5 VERSION 0129NM02INT01INSTRUCTION MANUAL – P5 | P5 06A2NM20ENG05
Wall mounting
Installation materials
& power setting
Installation &
conguration of
accessories
Required tools & additional
materials (not provided)
- 4x 6.3mm x 70mm self tapping pan
head screws (DIN 7981C) stainless steel
(A4);
- 4x plugs;
- 4x stainless steel (A4) washers;
- Drill and bit;
- Torx screwdrivers (T20);
- Voltage tester;
- Tape measure;
- Spirit level
- Power cable;
- Cable mount clips;
- RCD & MCB
- For 7,4 kW Dynamic Power
Management functionality:
cable with 2 x Ø 1,5mm2(minimum);
- For 22 kW Dynamic Power
Management functionality:
UTP cable (CAT5 or CAT6);
- RJ11 UTP cable crimp tool;
- 2x RJ11/RJ12 connectors;
- Cable mount clips
Package contents charge point
- Charge point;
- Rubber grommets (various sizes);
- 2x Plastic spacers;
- 1x M4 x 16 mm bolt (Torx);
- 6x M4 x 12 mm bolts (Torx)
- 2x Power cable clamps;
- 2x UTP data cable inlet with rubber seal
- Current Tranformer (only for 7,4
kW model) for Dynamic Power
Management functionality;
- Dynamic Power Management module
(only for 22 kW model) for Dynamic
Power Management functionality;
- P1 Dongle (only for 22 kW model)
for Dynamic Power Management
functionality (black)
3. PRODUCT OVERVIEW
3.1 MOUNTING, PACKAGE CONTENTS AND REQUIRED TOOLS

INSTALLATIEHANDLEIDING – P6 VERSION 0129NM02INT01INSTRUCTION MANUAL – P6 | P6 06A2NM20ENG05
3.2 TECHNICAL SPECIFICATIONS
3. PRODUCT OVERVIEW
CONTINUED ON NEXT PAGE
Serial number format Home Basic 7,4 kW
Serial number format Home Basic 22 kW
Maximum charge capacity
Standard congured charge capacity
Electric safety category
Connector type
Dimensions (H x W x D)
Weight
Standard colours
IEC-62262 IK code (robustness)
IEC-60529 IP code (protection class)
Certicates
User interface
Identication & start charging
Conguration
Backoce protocol
Stand-by consumption
06A _ _ _ _ _ _
06B _ _ _ _ _ _
Home Basic Edition 7: single phase 32A*
Home Basic Edition 22: triple phase 32A*
Home Basic Edition 7: 3,7 kW - single phase 16A**
Home Basic Edition 22: 11 kW - triple phase 16A**
Class I
Type 2
503.5 x 200 x 137 mm
± 4.0 kg
Rear side RAL 7031 (grey)
Front side RAL 9010 (white)
IK10
IP54*** (for indoor and outdoor use)
IEC -61851-1
IEC-61851-22
EV-Ready 1.4G1 & ZE-Ready 1.4G1
IEC-62262 -> IK10
IEC-60529 -> IP54
LED
Plug & Charge
2x Rotary swiches
2x DIP switches
None
3-5W

INSTALLATIEHANDLEIDING – P7 VERSION 0129NM02INT01INSTRUCTION MANUAL – P7 | P7 06A2NM20ENG05
* The maximum charge capacity of the charge point depends on several factors. This includes: local rules &
regulations, the type of EV, the grid connection at your location and the electricity usage of your building;
** Use the 2x rotary switches in order to change the charge capacity. For conguration instructions, please see
Chapter 6 of this installation manual;
*** The charge point shall not be exposed to direct water jets or cleaned with high water pressure devices. The
charge point shall not be installed outdoors with a road proximity less then 5 meters.
3.2 TECHNICAL SPECIFICATIONS (CONTINUED)
3. PRODUCT OVERVIEW
P1 DONGLE SPECIFICATIONS (22 KW MODEL ONLY)
Operating temperature range
Operating humidity range
Operating air pressure range
Maximum mounting height socket
Advised mounting height socket
Mounting position
Function for ventilation according to IEC-61851
-30℃ to +50℃
5% to 95%
860 hPa to 1060 hPa
1.5 meter above ground
1 meter above ground
Vertical and upright position only
Not supported
Dimensions
Weight
Required input
Operating humidity range
Operating temperature range
Certicates
Enclosure of the electrival cabinet requirement
55x25x30 mm
27 gr
5V DC - 100mA
5-95%
5-55 °C
CE
IEC6236 8-1:2014
Immunity according to EN 61326-1:2013
Must be able to resist a force of 250N

INSTALLATIEHANDLEIDING – P8 VERSION 0129NM02INT01INSTRUCTION MANUAL – P8 | P8 06A2NM20ENG05
3.3 OVERVIEW OF PRODUCT
3. PRODUCT OVERVIEW
Type 2 EV Plug
socket & Cover lid
Identication label
with serial number
LED status indicator

INSTALLATIEHANDLEIDING – P9 VERSION 0129NM02INT01INSTRUCTION MANUAL – P9 | P9 06A2NM20ENG05
3. PRODUCT OVERVIEW
3.4.1 OVERVIEW OF CONNECTIONS | 7,4 KW VERSION
Neutral wire
connection
Phase wire
connection
Earth wire
connection
Power cable
Cable clamp
Earthing
pole
Earthing pole
connection

INSTALLATIEHANDLEIDING – P10 VERSION 0129NM02INT01INSTRUCTION MANUAL – P10 | P10 06A2NM20ENG05
Tension relief
data cable
3. PRODUCT OVERVIEW
3.4.2 OVERVIEW OF CONNECTIONS | 22 KW VERSION
Phase 1
Phase 2
Phase 3
Power cable inlet
Cable clamp
Earth
Earthing
pole
If connecting to a 3-phase grid without neutral; only install 1-phase and connect one of the two other phase
wires in the neutral wire connection on the terminal block.
Neutral
Earthing pole
connection
Power cable connections

INSTALLATIEHANDLEIDING – P11 VERSION 0129NM02INT01INSTRUCTION MANUAL – P11 | P11 06A2NM20ENG05
3. PRODUCT OVERVIEW
3.4.3 OVERVIEW INSTALLING ACCESSORIES
Dynamic Power
Management
cable or CT cable
inlet
7,4 kW model
- 2x 1,5 mm2
cable
22 kW model
- CAT5/6 UTP
cable
22 kW model
RJ12 - P1 port
for
Dynamic Power
Management
7,4 kW model
CT connection for
Dynamic Power
Management
Earthing
accessories
cable
Rotary switches
for maximum
current and
Dynamic Power
Management
conguration
(see chapter 6)

INSTALLATIEHANDLEIDING – P12 VERSION 0129NM02INT01INSTRUCTION MANUAL – P12 | P12 06A2NM20ENG05
Wiring advice*
Power cable size
Earthing advice*
Required nominal
input voltage @
charge point
MCB
RCD
Dynamic Power
Management module
(7,4kW)
Dynamic Power
Management module
(22kW)
Ø 10mm - Ø 22,5mm
10mm2solid wire
6mm2stranded wire with end ferrules
PE-cable (Pen conductor is not allowed)
Separately installed grounding electrode < 100
Ohm spreading resistance
230V+N +/-10% 50Hz
400V (3 x 230V+N) +/-10% 50Hz
Cable grommets sizes
Maximum cable terminal block
TN-system
TT-system
Single phase**
Triple phase**
4. INSTALLATION DETAILS
The electrician is responsible for selecting a cable thickness & safety components appropriate
for the specic situation and according to regulations;
* The electrician is always responsible for selecting a cable thickness appropriate for the specic situation and
according to regulations;
** 3-phase charge point can also be connected to 1-phase. In this case the charge point can only charge on
1-phase;
*** The electrician must select a suitable MCB with C-characteristic to match the amperage setting of the charge
point, taking into account MCB manufacturer specications and EV-Ready guidelines;
NOTE: The charge point can be set between 16A / 20A / 25A and 32A (depending on version), see chapter 6.
- Wire for the maximum hardware amperage under continuous load;
- Calculate with a COS-Phi of 0.8;
- Calculate with a max allowable voltage drop over the cable of 2%;
- Use shielded cable for underground wiring
C-characteristic***
30mA Type B, or 30mA Type A (Hi, Hpi, Si) in combination with appropriate
equipment that guarantees power shutdown at DC leakage of more than 6mA
Standard cable of 2x 1,5mm2
With a maximum length of 100 meter
Standard CAT5 or CAT6 Ethernet cable (UTP cable with RJ12 6P6C straight
connectors). With a maximum length of 100 meter

INSTALLATIEHANDLEIDING – P13 VERSION 0129NM02INT01INSTRUCTION MANUAL – P13 | P13 06A2NM20ENG05
Thank you for installing this charge point. Make sure
there is enough space to properly do the work.
Ensure to work safely and take the safety of others into
consideration as well, always work according to local
safety regulations. Ask the owner if there is anything
of signicant importance that requires electricity in the
house, before you turn of the electricity.
When selecting the mounting location of the charge point,
ensure that future maintenance work can be carried out
safely without obstruction.
5.1 PREPARATION
Step 1: Prepare the cabling & RCD and MCB (conform to
local rules & regulations);
Step 2: Indicate which circuit(s) the charge point is
connected to in the distribution board;
Step 3: Turn the socket lid anti-clockwise and out of the
cover of the charge point;
Step 4: Then pull the cover from the rear edge to open
the charge point. Do not use any objects or tools to do
this.
5.2 MECHANICAL MOUNT
Step 1: Put the charge point back plate on the wall
to check its placement (charge poin is leveled and
connector at +/- 1 m height). On the wall, mark the
positioning of the top two and bottom two attachment
points of the charge point and select the appropriate
xtures (plugs, screws and washers).
Step 2: Drill all four holes and put the plugs in place.
Step 3: Place the two provided plastic spacers at the
backside of the bottom two attachment points. Secure
the charge point to the wall using the top two and
bottom two attachment points. Ensure that the rubber
and stainless steel washers are used and placed on the
back of the charge point at the bottom two attachment
points.
5.3 POWER CONNECTION
Step 1: Select the appropriate grommet that suits the
cable thickness and place it in the opening of the power
cable inlet. Lubcirate if necessary to make it easier to
feed the power cable through;
Step 2: Secure the power cable using the cable clamp;
Step 3: Connect the power to the terminal blocks, as
indicated in ‘3.4.1 Overview of Connections | 7,4 kW’ or
‘3.4.2 Overview of Connections | 22 kW Version’.
5.4A DYNAMIC POWER MANAGEMENT
- CT FOR 7,4 KW MODEL
The Current Transformer for Dynamic Power
Management (included in box) must be connected to the
phase used by the charge point at the most upstream
point of the house grid, closest to the house grid
connection.
Step 1: Install the CT on the same phase used by the
charge point, measuring the whole household. Place the
terminal block on a DIN-rail in the fusebox;
Step 2: Place a standard cable of 2x 1,5mm2(not
supplied) and connect two wires on both terminal blocks
in the charge point as indicated in the ’3.4.3 Overview
Installing Accessories’ section. Then place the cable of
2x 1,5mm2to the CT on the side of the grid connection.
The maximum length of the cable is 100m.
5.4B DYNAMIC POWER MANAGEMENT
MODULE FOR 22 KW MODEL
The Dynamic Power Management Module package
contains one Dynamic Power Management module, one
power adapter and three current transformers (CT’s).
The CT’s must be connected at the most upstream point
of the house grid, closest to the grid connection. Arrows
are shown on the CT, but direction is not important.
The connections for the CT’s are located at the bottom
of the Dynamic Power Management module, and are
labelled with L1, L2 and L3 on the front label. L1, L2 and
L3 must be connected to the rst, second and third
phase of the house grid in the correct order.
Although each measuring head is provided with two
dierent coloured threads, the polarity of connection is
not important.
The power cable connection on the terminal block of
the charge point should match the L1, L2 and L3 in the
charge point.
For a 1 phase installed charge point the L1 measurement
head should match the conduction which is connected
to the L1 of the terminal block.
Installation procedure
Step 1: Install the Dynamic Power Management module
on the DIN Rail in the fuse box;
Step 2: Connect the CT(’s) to the Dynamic Power
Management module, as described in the beginning of
this paragraph;
Step 3: Apply the CT(’s) to the grid connection(s). Make
sure to apply the CT(’s) so that the total power usage of
the household is measured on each phase;
5. INSTALLATION PROCEDURE

INSTALLATIEHANDLEIDING – P14 VERSION 0129NM02INT01INSTRUCTION MANUAL – P14 | P14 06A2NM20ENG05
Step 4: Connect the power adapter to the Dynamic
Power Management module. One of the two power
adapter wires has a broken white stripe. This wire is the
power adapter GND and should therefore be connected
to the GND pin (right) on the module. The other wire is
the +5 Volts and should be connected to the +5V pin
(left) on the module. The middle pin is not used;
Step 5: Plug the power adapter of the Dynamic Power
Management Module into a power outlet. The PWR LED
must light up;
Step 6: The CS LED will (after a few seconds) indicate a
measured current after the power is on;
Step 7: Clamp a RJ12 connector straight to the UTP
cable for Dynamic Power Management;
Step 8: Feed the UTP cable(s) through the rubber stop(s)
on the data cable inlet of the charge point, as indicated
in section ‘3.4.1 Overview of Connections’;
Step 9: Clamp a RJ12 connector straight to the UTP
cable for Dynamic Power Management;
Step 10: Check if the RJ12 connectors are OKAY with a
network cable tester;
Step 11: Plug the RJ12 cable in the black P1 dongle,
which is included in the box. Plug the P1 dongle in the
Dynamic Power Management module.
Step 12: Connect it to the P1 port, as indicated in the
’3.4.3 Overview Installing Accessories’ section;
If both ends of the UTP cable are properly connected to
the charge point & Dynamic Power Management module
and powered, the P1 LED will indicate whether the
connection is correct. If the P1 LED does not show any
signal, please check if the RJ12 connectors are properly
connected using a network cable tester. If the led of the
P1 port of the charge point is blue, the Load Shedding
is functioning. If it is red, the P1 dongle is forgotten. If
there is no led on the P1 port, the cable is not correctly
connected.
5.5 CHARGE POINT CONFIGURATION
Charge point conguration should be done before the
charge point is powered on. To congure charge point
features such as Dynamic Power Management, please
follow the instructions as described in chapter 6 of this
installation manual.
5.6 FINISHING UP (CLOSE
ENCLOSURE)
Step 1: Check and make sure that the rubber seal
around the casing is properly in place on the edge;
Step 2: Place the cover on the charge point;
Step 3: Hand-tighten the four M4 x 12 mm bolts
provided around the socket so that the cover closes on
the rubber seal but the rubber seal does not deform;
Step 4: Hand-tighten the other two M4 x 12 mm bolts
provided in the bottom of the cover;
Step 5: Turn the socket lid clockwise in the cover and
hand-tighten the M4 x 20 mm bolt provided;
Step 6: Switch on power to the charge point;
Step 7: Wait until charge point is fully started up (+/-10
minutes, LED should be o).
5. INSTALLATION PROCEDURE

INSTALLATIEHANDLEIDING – P15 VERSION 0129NM02INT01INSTRUCTION MANUAL – P15 | P15 06A2NM20ENG05
The Home Basic Edition can be congured locally using
the rotary switches and dip switches on the chargepoint.
Make sure that the charge point is not yet powered on
before conguring the features described in this chapter.
6.1 POWER SETTING
Select the maximum allowed current for the installed
circuit. Take the MCB, RCD, grid connection and local
regulations into account. Use table 1.1 to determine your
desired position of the left rotary switch, as indicated in
the ’3.4.3 Overview Installing Accessories’ section.
Rotary Position Maximum
allowed current
016 A
1 20 A
225 A
3 32 A
416 A
5 20 A
625 A
7 32 A
Table 1.1: Maximum allowed current
6. LOCAL CONFIGURATION
6.2 DYNAMIC POWER MANAGEMENT
SETTING
Enable Dynamic Power Management if the CT for 7,4
kW charge point or Dynamic Power Management
module for 22 kW charge point is installed. Use table
1.2 to determine your desired position of the right rotary
switch, as indicated in the ’3.4.3 Overview Installing
Accessories’ section. Select the maximum allowed
Dynamic Power Management current for the installed
circuit. Take the MCB, RCD, grid connection and local
regulations into account.
Rotary Position Dynamic Power
Management current
0 Dynamic Power
Management disabled
116 A
2 20 A
325 A
4 32 A
5 35 A
6 40 A
7 50 A
8 63 A
970 A
A 80 A
B 90 A (7,4 kW model only)
C or greater 100 A (7,4 kW model only)
Table 1.2: Dynamic Power Management current

INSTALLATIEHANDLEIDING – P16 VERSION 0129NM02INT01INSTRUCTION MANUAL – P16 | P16 06A2NM20ENG05
7.1 REGULAR USE
The rst step is to connect your car to the charge point
by plugging in the charge cable, the session will start
automatically.
When the car has delayed charging congured, the LED
will remain green, until charging can start from car and
charge point.
Start charging? Plug in
Stop charging? Unplug at car
Full or waiting to charge
Plug in the charge cable in car
Charging
Error
Flashing green or multi colors: starting procedure or
software update procedure for charge point.
7. USER MANUAL & TROUBLESHOOTER
7.2 TROUBLESHOOTER
DO YOU SEE A RED LED LIGHT ON YOUR CHARGE
POINT?
If so, it means your car won’t charge when plugged in.
To x this issue, turn o the Mechanical Circuit Breaker
in the fuse box, wait 15 seconds, and turn it back on.
DOES YOUR CAR CHARGE VERY SLOWLY WHEN
USING THE DYNAMIC POWER MANAGEMENT
FUNCTIONALITY?
Please check whether the charging speed of your
car varies. If the charging speed varies, there is little
available capacity, as Dynamic Power Management is an
automatic function, the charge point takes into account
the total electrical consumption of your household.
If charge speed does not increase when most of the
devices in household are turned o, communication
between your charge point and the Dynamic Power
Management module may be lost. Turn o the
Mechanical Circuit Breaker, wait 15 seconds, and turn
it back on.
If the issue remains, contact your installer to check that
the cable is working properly.