Shimano Non Series User manual

(English) DM-BTE001-00
Dealer's Manual
ROAD MTB Trekking
City Touring/
Comfort Bike URBAN SPORT E-BIKE
Special Battery and Parts (Gen.2)
Non Series
BT-EN404
BT-EN405
BT-EN604
BT-EN605
BT-EN606
BT-EN805
BT-EN805-L
BT-EN806
BM-EN400-A
BM-EN400-B
BM-EN600
BM-EN800-A
BM-EN800-B
BM-EN801-A
BM-EN801-B
EW-SW310
SHIMANO (E-BIKE)
EW-CP100

Contents
IMPORTANT NOTICE........................................................................................ 3
TO ENSURE SAFETY......................................................................................... 4
Booklet structure .......................................................................................... 12
List of tools to be used................................................................................. 14
Installation/removal ..................................................................................... 15
SHIMANO STEPS battery management systems and compatibility ................15
Wiring example..................................................................................................16
Electric wires.......................................................................................................17
Installing the battery mount .............................................................................23
Installing the satellite charging port ................................................................39
Installing the satellite system ON/OFF switch...................................................40
Maintenance.................................................................................................. 42
Replacing the double latch plate......................................................................42
Replacing the spring unit ..................................................................................42
Replacing the charging port cap.......................................................................42
Troubleshooting............................................................................................ 44
2

IMPORTANT NOTICE
For safety, be sure to read this dealer's manual thoroughly before use, and
follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury and physical damage to
equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used
incorrectly.
DANGER Failure to follow the instructions will result in death or serious injury.
WARNING Failure to follow the instructions could result in death or serious injury.
CAUTION Failure to follow the instructions could cause personal injury or physical damage to equipment and
surroundings.
This dealer's manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components
themselves using the dealer's manuals.
If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead,
contact your place of purchase or a distributor for assistance.
Make sure to read all manuals included with each product.
Do not disassemble or modify the product other than as stated in the information contained in this dealer's
manual.
All manuals and technical documents are accessible online at https://si.shimano.com .
For consumers who do not have easy access to the internet, please contact a SHIMANO distributor or any of
the SHIMANO offices to obtain a hardcopy of the user's manual.
Please observe the appropriate rules and regulations of the country, state or region in which you conduct your
business as a dealer.
IMPORTANT NOTICE
3

TO ENSURE SAFETY
TO ENSURE SAFETY
4

Be sure to also inform users of the following:
If the battery does not become fully charged even two hours after the designated charging time, immediately
unplug the battery from the electrical outlet and contact the place of purchase. Doing otherwise may cause
overheating, bursting, or ignition.
Refer to the user's manual of the battery charger or the “ SHIMANO STEPS Special Battery and Parts User's
Manual (Gen.2) ” for information on the designated charging time of the battery.
Handling the battery
Use the specified battery charger for charging and observe the specified charging conditions. Doing otherwise
may cause overheating, bursting, or ignition.
Do not leave the battery near sources of heat such as heaters. Doing so may cause bursting or ignition.
Do not heat the battery or throw it into a fire. Doing so may cause bursting or ignition.
Do not deform, modify, disassemble, or apply solder directly to the battery. Doing otherwise may cause
leakage, overheating, bursting, or ignition.
Do not connect the terminals with metallic objects. If this is not observed, short-circuits or overheating may
occur, resulting in burns or other injury.
Do not carry or store the battery together with metallic objects such as necklaces or hairpins. If this is not
observed, short-circuits or overheating may occur, resulting in burns or other injury.
Do not place the battery into fresh water or sea water, and do not allow the battery terminals to get wet.
Doing otherwise may cause overheating, bursting, or ignition.
Do not throw or subject the battery to strong shock. Doing so may cause overheating, bursting, or ignition.
Handling the battery charger
Do not allow the battery charger to get wet. If it is wet or water is allowed inside, it could cause a fire,
ignition, overheating, or electric shock.
Do not use it while it is wet, and do not touch or hold it with wet hands. An electric shock may occur.
Do not use the battery charger when it is covered with a cloth or other material. Doing otherwise may cause
the heat to build up and the case may become deformed, or fire, ignition, or overheating may occur.
Do not disassemble or modify the battery charger. If this is not observed, electric shocks or injury may occur.
Use the battery charger at the specified power supply voltage only. If a power supply voltage other than that
specified is used, fire, destruction, smoke, overheating, electric shocks or burns may occur.
Use the specified battery and battery charger combination for charging and observe the specified charging
conditions. Doing otherwise may cause overheating, bursting, or ignition.
TO ENSURE SAFETY
5