Shimano REVOSHIFT SL-RV100 User manual

(English) DM-SL0002-05
Dealer's Manual
ROAD MTB Trekking
City Touring/
Comfort Bike URBAN SPORT E-BIKE
REVOSHIFT Shifter
Non Series
SL-RV100
SL-RV300
SL-RV400
SHIMANO
SL-RV200
TOURNEY
SL-RS47
SL-RS45
SL-RS36
SL-RS35
SL-RS34
SL-RS25

Contents
IMPORTANT NOTICE........................................................................................ 3
TO ENSURE SAFETY......................................................................................... 4
List of tools to be used................................................................................... 5
Installation / removal ..................................................................................... 6
Installing the shift lever.......................................................................................6
Adjustment...................................................................................................... 7
Introduction .........................................................................................................7
Left-hand lever adjustment.................................................................................7
Right-hand lever adjustment ............................................................................13
SIS adjustment....................................................................................................16
Maintenance.................................................................................................. 19
Replacing the inner cable..................................................................................19
2

IMPORTANT NOTICE
For safety, be sure to read this dealer's manual thoroughly before use, and
follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury and physical damage to
equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used
incorrectly.
DANGER Failure to follow the instructions will result in death or serious injury.
WARNING Failure to follow the instructions could result in death or serious injury.
CAUTION Failure to follow the instructions could cause personal injury or physical damage to equipment and
surroundings.
This dealer's manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components
themselves using the dealer's manuals.
If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead,
contact your place of purchase or a distributor for assistance.
Make sure to read all manuals included with each product.
Do not disassemble or modify the product other than as stated in the information contained in this dealer's
manual.
All manuals and technical documents are accessible online at https://si.shimano.com .
For consumers who do not have easy access to the internet, please contact a SHIMANO distributor or any of
the SHIMANO offices to obtain a hardcopy of the user's manual.
Please observe the appropriate rules and regulations of the country, state or region in which you conduct your
business as a dealer.
IMPORTANT NOTICE
3

TO ENSURE SAFETY
Be sure to also inform users of the following:
For installation to the bicycle and maintenance
The actual product may differ from the illustration because this manual is
intended mainly to explain the procedures for using the product.
Be sure to follow the instructions provided in the manuals when installing the product.
Only use SHIMANO genuine parts. If a component or replacement part is incorrectly assembled or adjusted, it
can lead to component failure and cause the rider to lose control and crash.
Wear approved eye protection while performing maintenance tasks such as replacing components.
Be sure to keep turning the crank during the lever operation.
The gears should be periodically washed with a neutral detergent. In addition, cleaning the chain with neutral
detergent and lubricating it can be an effective way of extending the life of the gears and the chain.
Products are not guaranteed against natural wear and deterioration from normal use and aging.
For maximum performance we highly recommend SHIMANO lubricants and maintenance products.
When using a friction-supported front derailleur, use it with one of the following shift levers.
Shift lever
SL-RV100-LN / SL-RV200-LN / SL-RV300-LN
/ SL-RV400-LN / SL-RS36-LN / SL-RS35-LN /
SL-RS34-LN / SL-RS25-LN
SL-RV200-L / SL-RV300-L / SL-RV400-L / SL-
RS47-L / SL-RS45-L / SL-RS36-L / SL-RS35-L
Front derailleur
FD-TZ31 / FD-TZ30 / FD-TZ21 / FD-TZ20
OK Not OK
TO ENSURE SAFETY
4

List of tools to be used
The following tools are needed for installation/removal, adjustment, and maintenance purposes.
Tool
2.5 mm hexagon wrench
3 mm hexagon wrench
5 mm hexagon wrench
9 mm spanner
Cross head screwdriver
Cross head screwdriver [#1]
TL-CT12
List of tools to be used
5

Installation / removal
Installing the shift lever
Install the shift lever in a position where it will not obstruct brake operation.
Right-hand leverLeft-hand lever
2.5 - 3 N·m (SL-RS25 / SL-RS35)
2 - 2.5 N·m (SL-RS34 / SL-RS36 / SL-RS45 / SL-RS47)
1.5 - 2 N·m (SL-RV100 / SL-RV200 / SL-RV300 / SL-RV400)
Half grip
Handlebar
Half grip
Handlebar
Do not use in a combination which causes brake operation to be obstructed.
Leave a gap of 0.5 mm between the REVOSHIFT lever and the half grip. There is no need to leave a gap for
the SL-RV100 / SL-RV200 / SL-RV300 / SL-RV400.
1.
Installation / removal
Installing the shift lever
6

Adjustment
Introduction
Make sure to perform adjustment of the left-hand lever/right-hand lever in each indicated order.
Left-hand lever adjustment
Adjusting the position of the low side
For models equipped with the Pro-Set alignment block, remove it.
Pro-Set alignment block
1.
Shift the chain to the smallest chainring and the largest sprocket.
Largest sprocket Smallest chainring
2.
Adjustment
Introduction
7

Adjust the low position of the front derailleur.
Adjust the gap between the inner plate and chain to 0 - 0.5 mm.
Top swing type
Inner plate Chain
Down swing type
3.
Adjustment
Left-hand lever adjustment
8

Connection and securing of the inner cable
Insert the inner cable into the outer casing from the end with the marking on it.
In order to maintain cable operating efficiency, the end with the marking is greased.
Marking
When cutting the outer casing, cut the opposite end to the end with the marking.
After cutting, make the end round using a TL-CT12 needle or similar so that the inside of the hole has a
uniform diameter.
Coil not tipping over inward Coil tipping over inward
TL-CT12 needle
Attach the same outer cap to the cut end of the outer casing.
Outer cap
Adjustment
Left-hand lever adjustment
9

While firmly pulling the inner cable, tighten the wire mounting screw to secure the cable in place.
Top swing type: FD-M310 / FD-M315 / FD-TX800 / FD-TY700 / FD-TY710 / FD-TY500 / FD-TY510
5 - 7 N·m
Down swing type: FD-M313 / FD-TY300 / FD-TZ500 / FD-TZ510
Normal type
5 - 7 N·m
Top route type
5 - 7 N·m
Route the inner cable as shown in the figure.
1.
Adjustment
Left-hand lever adjustment
10