Shinko PCA1 User manual

SHINKO TECHNOS CO., LTD. Head office: 2-5-1, Senbahigashi, Minoo, Osaka, 562-0035, Japan
TEL: [phone] FAX: [phone] URL: https://shinko-technos.co.jp/e/ E-mail: [e-mail]
INSTRUCTION MANUAL Programmable Controller PCA1
No. PCA11JE42022.03
Thank you for purchasing our PCA1, Programmable Controller. This manual contains instructions for the mounting, functions, operations and notes when operating the
PCA1. To ensure safe and correct use, thoroughly read and understand this manual before using this instrument. To prevent accidents arising from the misuse of this
instrument, please ensure the operator receives this manual.
Safety Precautions
(Be sure to read these precautions before using our products.)
The safety precautions are classified into 2 categories: “Warning” and “Caution”.
Warning: Procedures which may lead to dangerous conditions and cause death or serious injury, if
not carried out properly.
Caution: Procedures which may lead to dangerous conditions and cause superficial to medium injury
or physical damage or may degrade or damage the product, if not carried out properly.
Caution for Mounting
This instrument is intended to be used under the following environmental
conditions (IEC61010-1)]: Overvoltage category , Pollution degree 2
Ensure the mounting location corresponds to the following conditions:
• A minimum of dust, and an absence of corrosive gases
• No flammable, explosive gases
• No mechanical vibrations or shocks
• No exposure to direct sunlight, an ambient temperature of 0 to 50(32 to
122 ) (No icing)
• An ambient non-condensing humidity of 35 to 85 %RH (Non-condensing)
• No large capacity electromagnetic switches or cables through which large
current is flowing
• No water, oil or chemicals or the vapors of these substances can come into
direct contact with the unit
• Tak e note that the ambient temperature of this unit –
not the ambient
temperature of the control panel – must not exceed 50(122 ) if mounted
through the face of a control panel, otherwise the life of electronic components
(especially electrolytic capacitors) may be shortened.
Warning
• To prevent an electrical shock or fire, only Shinko or other qualified service personnel may handle the
inner assembly.
• To prevent an electrical shock, fire or damage to the instrument, parts replacement may only be
undertaken by Shinko or other qualified service personnel.
SAFETY PRECAUTIONS
• To ensure safe and correct use, thoroughly read and understand this manual before using this
instrument.
• This instrument is intended to be used for industrial machinery, machine tools and measuring
equipment. Verify correct usage after purpose-of-use consultation with our agency or main office.
(Never use this instrument for medical purposes with which human lives are involved.)
• External protection devices such as protective equipment against excessive temperature rise, etc.
must be installed, as malfunction of this product could result in serious damage to the system or injury
to personnel. Proper periodic maintenance is also required.
• This instrument must be used under the conditions and environment described in this manual. Shinko
Technos Co., Ltd. does not accept liability for any injury, loss of life or damage occurring due to the
instrument being used under conditions not otherwise stated in this manual.
Caution with Respect to Export Trade Control Ordinance
To avoid this instrument from being used as a component in, or as being utilized
in the manufacture of weapons of mass destruction (i.e. military applications,
military equipment, etc.), please investigate the end users and the final use of
this instrument. In the case of resale, ensure that this instrument is not illegally
exported.
Specifications
Power supply voltage
100 to 240 V AC 50/60 Hz Allowable fluctuation:85 to 264 V AC
24 V AC/DC 50/60 Hz Allowable fluctuation:20 to 28 V AC/DC
Control output
Relay contact 1a 1b: Control capacity: 3 A 250 V AC (resistive load)
OUT1
1 A 250 V AC (inductive load cos =0.4)
Power consumption
Approx. 16 VA
Electrical life: 100,000 cycles
Ambient temperature
0 to 50 (No icing, non-condensing)
Non-contact voltage (For SSR drive): 12 V DC 15%
Ambient humidity
35 to 85 %RH (Non-condensing)
Max. 40 mA (short circuit protected)
Base accuracy
Thermocouple: Within 0.2% of each input span 1 digit
Direct current: 4 to 20 mA DC (Resolution: 12000)
However, R, S inputs, 0 to 200 (32 to 392 ): Within 6
Load resistance: Max. 600
(12 )
Event output
Relay contact 1a: Control capacity 3 A 250 V AC (resistive load)
B input, 0 to 300 (32 to 572 ): Accuracy is not guaranteed.
(EV1 to EV4)
1 A 250 V AC (inductive load cos =0.4)
K, J, E, T, N inputs, Less than 0 (32 ): Within 0.4% of
Electrical life: 100,000 cycles
input span 1 digit
One of EV3, EV4 terminals is a common terminal.
RTD: Within 0.1% of each input span 1 digit
Time signal
Number of circuits: 8
Direct current, voltage inputs: Within 0.2% of each input
output
Open collector: Capacity 24 V DC
span 1 digit
(TS option)
Max. 50 mA
Cold junction
Within 1at 0 to 50
Control output
Relay contact 1a: Control capacity: 3 A 250 V AC (resistive load)
compensation accuracy
OUT2
(DR option) 1 A 250 V AC (inductive load cos =0.4)
Input sampling period
125 ms
(DR, DS or DA
Electrical life: 100,000 cycles
Time indication
0.1% of setting time
option)
Non-contact voltage (For SSR drive): 12 V DC 15%
accuracy
(DS option) Max. 40 mA (short circuit protected)
Weight
Approx. 460 g
Direct current: 4 to 20 mA DC (Resolution: 12000)
Accessories
Mounting brackets: 1 set
(DA option) Load resistance: Max. 600
Instruction manual excerpt: 1 copy
Transmission
Resolution: 12000
Event input
Input points: Max. 4 points (When C or C5 option is ordered:
output
Output (TA option): 4 to 20 mA DC (Load resistance: Max. 500 )
2 points) Circuit current when closed: Approx. 16 mA
(TA, TV option)
(TV option): 0 to 1 V DC (Load resistance: Minimum 100 k )
External Dimensions (Scale: mm)
For detailed usage, refer to the Instruction Manual for the PCA1. Please download the full Instruction Manual from the Shinko Technos website.
https://shinko-technos.co.jp/e/ Support & Downloads Downloads Manuals
□96
11.5
98.5
104.5 (when terminal cover is used)
□91
106.2
Gasket
Screw type mounting bracket
Terminal cover
(sold separately)
和文は裏面をご覧下さい。

Panel Cutout (Scale: mm)
Mounting and Removal of the Unit
Caution
As the case of the PCA1 is made of resin, do not use excessive force while tightening screws, or the mounting brackets
could be damaged. The torque should be 0.12 N•m.
Mounting of the Unit
Mount the controller vertically to the flat, rigid panel to ensure it adheres to the Drip-proof/Dust-proof specification (IP66).
If the lateral close mounting is used for the controller, IP66 specification (Drip-proof/Dust-proof) may be compromised, and all warranties
will be invalidated.
Mountable panel thickness: 1 to 8 mm
(1) Insert the controller from the front side
of the control panel.
(2) Attach mounting brackets by the holes
top and bottom of the case, and secure
the controller in place with the screws.
The torque should be 0.12 N•m.
Removal of the Unit
(1) Turn the power to the unit OFF, and
disconnect all wires.
(2) Loosen the screws of the mounting
brackets, and remove the mounting brackets.
(3) Pull the unit out from the front of the control panel.
Names and Functions
PCA1 front panel PCA1 bottom side
Indicator, Display
No.
Name
Description
①
PV indicator
Backlight: Red/Green/Orange
Lit when PV is indicated in RUN mode.
②PV Display
Backlight: Red/Green/Orange
Indicates PV in RUN mode.
Indicates setting characters in setting mode.
□92＋0.8
0
130
n×96-3 ＋0.5
0
92＋0.8
0
Caution
If horizontal close mounting is used for the controller, IP66
specification (Drip-proof/Dust-proof) may be compromised,
and all warranties will be invalidated.
Horizontal close mounting
n: Number of mounted units
①
③
⑤
⑥
⑦
⑧
⑨
⑪
⑫ ⑯
⑬
⑭
⑮
⑰
⑱
②
④
⑲
⑩
⑳
DOWN
UP

③
SV indicator
Backlight: Green
Lit when SV is indicated on the SV/MV/TIME Display.
MV indicator
Backlight: Green
Lit when OUT1 MV is indicated on the SV/MV/TIME Display.
Flashes when OUT2 MV is indicated on the SV/MV/TIME Display.
TIME indicator
Backlight: Green
Lit when TIME is indicated on the SV/MV/TIME Display.
④
SV/MV/TIME Display
Backlight: Green
Indicates SV, MV or TIME in RUN mode.
Indicates the set values in setting mode.
⑤
PTN indicator
Backlight: Orange
Lit when the pattern number is indicated.
⑥
PTN Display
Backlight: Orange
Indicates the pattern number.
Flashes if ‘Holding’ is selected in [Step SV Hold function when program ends], when program control
ends.
⑦
PROFILE indicator
Backlight: Green
When program control is performing, the indicator lights up depending on the program setting as follows.
: Lit when step SV is rising.
: Lit when step SV is constant.
: Lit when step SV is falling.
⑧
STEP indicator
Backlight: Orange
Lit when the step number is indicated.
⑨
STEP Display
Backlight: Orange
Indicates the step number.
The step number flashes during Wait action.
Indicates during Manual control.
⑩
Time unit indicator
Backlight: Green
When the SV/MV/TIME Display indicates TIME, the following is shown
depending on the selection in [Step time unit].
M: Lit when ‘Hours:Minutes’ is selected in [Step time unit].
S: Lit when ‘Minutes:Seconds’ is selected in [Step time unit].
Action Indicator (Backlight: Orange)
No.
Name
Description
⑪
OUT1
Lit when control output OUT1 is ON.
For direct current output type, flashes corresponding to the MV in 125 ms cycles.
OUT2
Lit when control output OUT2 (DR, DS or DA option) is ON.
For direct current output type (DA option), flashes corresponding to the MV in 125 ms cycles.
EVT1
Lit when Event output EV1 is ON.
EVT2
Lit when Event output EV2 is ON.
EVT3
Lit when Event output EV3 is ON.
EVT4
Lit when Event output EV4 is ON.
MAN
Lit when Manual control is performing.
T/R
Lit during Serial communication (C or C5 option) TX (transmitting) output.
AT
Flashes during AT (Auto-tuning).
Lit in AT standby when ‘Multi mode’ is selected in [AT mode].
LOCK
Lit when ‘Lock’ is selected in [Set value lock].
RUN
Lit during program control RUN.
Flashes during Fixed value control.
HOLD
Flashes during program control HOLD.
Key, Connector
No.
Name
Description
⑫
RUN key
Performs program control.
Cancels HOLD during Program control HOLD.
⑬
PATTERN/UP key
PATTERN key: Selects program pattern number.
UP key: In setting mode, increases the numeric value of the set value.
⑭
SET/RESET key
SET key: Moves to setting mode.
RESET key: Moves to RUN mode.
⑮
STOP/MODE key
STOP key: Stops the program control, or cancels the pattern end output.
MODE key: Switches or selects setting mode.
⑯
ADVANCE/DOWN
key
ADVANCE key: During program control, interrupts performing step, and proceeds to the next step
(ADVANCE function).
DOWN key: Decreases the numeric value of the set value in setting mode.
⑰
FAST key
During program control, makes step time progress 60 times faster.
In setting mode, makes the numeric value change faster.
⑱
HOLD/ENTER key
HOLD key: During program control, time progress pauses, and control continues with the desired value
at that time (HOLD function).
ENTER key: Registers the setting data, and moves to the next item.
⑲
DIS PLAY/
BACK MODE key
DISPLAY key: Switches the indication on the SV/MV/TIME Display.
Maintains indication when power is OFF.
BACK MODE key: Moves back to the previous mode.
⑳
Console connector
By connecting the USB communication cable (CMB-001, sold separately), the following operations can be
conducted from an external computer using the Console software SWC-PCA101M.
(1) Reading and setting of step SV, step time, PID and various set values
(2) Reading of PV and action status
(3) Function change

Terminal Arrangement
Warning
Turn the power supply to the instrument off before wiring or checking.
Working on or touching the terminal with the power switched on may result in severe injury or death due to electrical shock.
Caution
• Do not leave wire remnants in the instrument, as they could cause a fire or malfunction.
• Use the solderless terminal with an insulation sleeve in which the M3 screw fits when wiring the instrument.
• The terminal block of this instrument is designed to be wired from the left side. The lead wire must be inserted from the left side of
the terminal, and fastened with the terminal screw.
• Tighten the terminal screw using the specified torque. If excessive force is applied to the screw when tightening, the terminal screw
or case may be damaged. The torque should be 0.63 N
･
m.
• Do not pull or bend the lead wire on the terminal side when wiring or after wiring, as it could cause malfunction.
• This instrument does not have a built-in power switch, circuit breaker and fuse. It is necessary to install a power switch, circuit
breaker and fuse near the controller. (Recommended fuse: Time-lag fuse, rated voltage 250 V AC, rated current 2 A)
• For the grounding wire, use a thick wire (1.25 to 2.0 mm2).
• For a 24 V AC/DC power source, ensure polarity is correct when using direct current (DC).
• Do not apply a commercial power source to the sensor which is connected to the input terminal nor allow the power source to come
into contact with the sensor.
• Use a thermocouple and compensating lead wire according to the sensor input specifications of this controller.
• Use the 3-wire RTD according to the sensor input specifications of this controller.
• For DC voltage input, (+) side input terminal number of 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC differs from that of 0 to 10 mV DC, -10
to 10 mV DC, 0 to 50 mV DC, 0 to 100 mV DC, 0 to 1 V DC.
• When using a relay contact output type, externally use a relay according to the capacity of the load to protect the built-
in relay
contact.
• When wiring, keep input wires (thermocouple, RTD, etc.) away from AC sources or load wires.
Terminal Code
Description
GND
Ground
PWR
Power supply voltage 100 to 240 V AC or 24 V AC/DC
For a 24 V AC/DC power source, ensure polarity is correct when using direct current (DC).
O1
Control output OUT1
O2
Control output OUT2 (DR, DS or DA option)
EV1
Event output EV1
EV2
Event output EV2
EV3
Event output EV3
EV4
Event output EV4
EVENT INPUT
Event input
RS-485/RS-232C
Serial communication RS-485 (C5 option),
or RS-232C
(C option)
TC
Thermocouple input
RTD
RTD input
DC 1V
≧
DC voltage input:0 to 10 mV DC, -10 to 10 mV DC, 0 to 50 mV DC, 0 to 100 mV DC, 0 to 1 V DC
DC 5V
≦
DC voltage input:0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC
DC mA
Direct current input: 0 to 20 mA DC, 4 to 20 mA DC
TRANSMIT OUTPUT
Transmission output (TA or TV option)
EXT OPERATION
External operation input: STOP, HOLD, ADV, RUN
T.SIGNAL OUTPUT
Time signal output (TS option)