
SET UPELECTRICAL MAINTENANCE SERVICE PARTS
OPERATIONS
SAFETYINTRODUCTION
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INTRODUCTION .....................................2
Contact Info....................................... 2
Manual Accuracy.................................. 2
Machine Specifications .......................... 3
Identification ..................................... 5
Controls & Components ......................... 6
SAFETY ...............................................7
Standard Machinery Safety Instructions ...... 7
Additional Safety for Shapers .................. 9
ELECTRICAL ....................................... 10
Circuit Requirements .......................... 10
Grounding Requirements...................... 11
Extension Cords ................................ 11
SETUP .............................................. 12
Unpacking ....................................... 12
Items Needed for Setup....................... 12
Inventory ........................................ 13
Hardware Recognition Chart ................. 14
Machine Placement ............................ 15
Assembly......................................... 16
Test Run.......................................... 18
OPERATIONS....................................... 19
General .......................................... 19
Cutters vs. Router Bits ........................ 20
Stock Inspection & Requirements ........... 21
Spindle Elevation............................... 22
Spindle Direction ............................... 22
Positioning Fence Faces....................... 23
Adjusting Fence Parallelism .................. 23
Cutter Installation ............................. 24
Router Bit Installation ......................... 26
Straight Shaping ................................ 27
Partial Edge Removal .......................... 28
Perimeter Cutting .............................. 28
Template Shaping .............................. 29
Freehand Shaping .............................. 30
ACCESSORIES ...................................... 32
Shaper Accessories ............................. 32
MAINTENANCE .................................... 34
General .......................................... 34
Cleaning & Protecting ......................... 34
Lubrication ...................................... 34
SERVICE ............................................ 35
General .......................................... 35
Belt Tension ..................................... 35
Replacing Belt .................................. 36
Pulley Alignment ............................... 37
Router Table Conversion ...................... 38
Shaper Conversion ............................. 39
Spindle Cartridge Replacement .............. 40
Table Inserts .................................... 41
Resurfacing Fence.............................. 41
Troubleshooting................................. 42
Electrical Safety Instructions................. 44
Wiring Diagram ................................. 45
PARTS .............................................. 46
Base Breakdown ................................ 46
Work Table Breakdown ........................ 48
Labels & Cosmetics ............................ 50
WARRANTY ........................................ 53
Contents