Shop fox SHOP FOX M1036 User manual

OWNER'S MANUAL
MODEL M1036
MICRO MILL
Phone: [phone] • On-Line Technical Support: [email protected]
COPYRIGHT © NOVEMBER, 2005 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China
#7735EW

WARNING
Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities con-
tains chemicals known to the State of California to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well venti-
lated area, and work with approved safety equip-
ment, such as those dust masks that are specially
designed to filter out microscopic particles.

SET UPELECTRICAL MAINTENANCE SERVICE PARTS
OPERATIONSSAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Contents
INTRODUCTION ..................................................................................................3
Woodstock Technical Support ............................................................................ 3
About Your New Micro Mill ............................................................................... 3
Specifications ............................................................................................... 3
Controls and Features ..................................................................................... 4
SAFETY ............................................................................................................5
Standard Safety Instructions ............................................................................. 5
Additional Safety Instructions for Micro Mills ......................................................... 7
ELECTRICAL ......................................................................................................8
110V Operation ............................................................................................. 8
Extension Cords ............................................................................................ 8
Grounding ................................................................................................... 8
SET UP ............................................................................................................9
Unpacking ................................................................................................... 9
Items Needed for Set Up .................................................................................. 9
Inventory ...................................................................................................10
Machine Placement .......................................................................................11
Cleaning Machine .........................................................................................11
Mounting to Workbench ..................................................................................12
Mounting Headstock to Column .........................................................................12
Compound Slide Table ...................................................................................13
Vise ..........................................................................................................13
Test Run and Spindle Break-in ..........................................................................14
OPERATIONS ................................................................................................... 15
General .....................................................................................................15
Table Travel ...............................................................................................15
Graduated Dials ...........................................................................................16
Backlash ....................................................................................................16
Headstock Height .........................................................................................16
Downfeed Controls ........................................................................................17
Digital Height Gauge .....................................................................................17
Depth Stop .................................................................................................18
Changing RPM ..............................................................................................18
Drill Chuck .................................................................................................19
Drill Chuck Removal ......................................................................................19
Collets ......................................................................................................20

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SET UP ELECTRICAL
MAINTENANCE
SERVICE
PARTS OPERATIONS SAFETY INTRODUCTION
MAINTENANCE ................................................................................................. 21
General .....................................................................................................21
Cleaning ....................................................................................................21
Table & Base ...............................................................................................21
Lubrication .................................................................................................22
SERVICE ......................................................................................................... 23
General .....................................................................................................23
Gibs ..........................................................................................................23
Replacing Motor Brushes .................................................................................24
Fuse Replacement ........................................................................................24
Troubleshooting ...........................................................................................26
PARTS ........................................................................................................... 27
Parts List ...................................................................................................28

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M1036 Micro Mill
INTRODUCTION
Woodstock Technical Support
We stand behind our machines! In the event that questions arise about your machine, parts are miss-
ing, or a defect is found, please contact Woodstock International Technical Support at [phone] or
send e-mail to: [e-mail]. Our knowledgeable staff will help you troubleshoot prob-
lems and send out parts for warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
Your new SHOP FOX® Micro Mill has been specially designed to provide many years of trouble-free ser-
vice. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and
reliable operation.
This Micro Mill is perfect for machining high precision small parts for working models or drilling holes
that need to be identical depth and equal distance apart. The Model M1036 includes a removable cross
feed table, a digital depth gauge, and a variable speed range from zero-5000 RPM.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to include all the information necessary for safety, ease of assembly, practical use and durability
of this product.
Specifications
Motor .................................................. 0.2 HP, 2A, 110V, Single-Phase
Drilling Capacity ...................................................................... 1⁄4''
Spindle Taper .......................................................................... JT1
Spindle Travel ........................................................................ 11⁄2''
Headstock Travel .................................................................... 73⁄4''
Spindle to Column Distance ........................................................ 61⁄2''
Table Travel, Longitudinal ......................................................... 23⁄4''
Table Travel, Cross .................................................................. 51⁄2''
Column Swivel ........................................................................360°
Speeds ............................................................... Low Range: 0–3600
........................................................................High Range: 0–5000
Weight .............................................................................. 31 lbs.
About Your New Micro Mill
INTRODUCTION

-4-
M1036 Micro Mill
INTRODUCTION
Controls and Features
Figure 1. M1036 Controls and features.
A. ON/OFF Switch
B. RPM Control Knob
C. Fuse Box
D. Clutch Knob
E. Micro Downfeed Knob
F. Compound Slide Table
G. Base
H. Crossfeed Handwheel
I. Collet Chuck (Optional Accessory)
J. Longitudinal Handwheel
K. Vise (Optional Accessory)
L. Drill Chuck
M. Headstock
N. Digital Height Gauge
O. Downfeed Lever
P. Column Lock Knob
Q. Pulley Cover
A
C
D
P
N
E
L
F
O
J
GH
Q
M
K
B
I

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M1036 Micro Mill
SAFETY
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Standard Safety Instructions
1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep the manual in a safe and convenient place
for future reference.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accom-
modating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors must be kept at a safe distance while operating unit.
10. Childproof your workshop with padlocks, master switches or by removing starter keys.
11. Stop and disconnect the machine when cleaning, adjusting or servicing.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
NOTICE

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M1036 Micro Mill
SAFETY
12. Do not force tool. The machine will do a safer and better job at the rate for which it was
designed.
13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
15. Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check
that all adjusting keys and wrenches have been removed.
16. Avoid using an extension cord. But if you must use one, examine the extension cord to ensure it
is in good condition. Immediately replace a damaged extension cord. Always use an extension cord
that uses a ground pin and connected ground wire. Use an extension cord that meets the amp rating
on the motor nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage
you will be using. If you use an extension cord with an undersized gauge or one that is too long,
excessive heat will be generated within the circuit, increasing the chance of a fire or damage to the
circuit.
17. Keep proper footing and balance at all times.
18. Lock mobile base, if used, to prevent the machine from moving during operation.
19. Do not leave machine unattended. Wait until it comes to a complete stop before leaving the
area.
20. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
21. Keep machine away from open flame. Operating machines near pilot lights or open flames creates
a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explo-
sion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned
above.
22. If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Then contact our technical support or ask a qualified expert how the operation should be
performed.
23. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become
second-nature to you.
24. Be aware that certain metal shavings and cutting fluids may cause an allergic reaction in people
and animals, especially when cutting fumes can be inhaled. Make sure you know what type of metal
and cutting fluid you will be exposed to and how to avoid contamination.

-7-
M1036 Micro Mill
SAFETY
Additional Safety Instructions for Micro Mills
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
READ and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and fol-
lowed. DO NOT risk your
safety by not reading!
1. MILL ASSEMBLY. Do not operate until unit is assembled and installed according to instructions.
2. USER TRAINING. This mill is intended to be used by operators who have the proper experience and
training with this type of machine. Make sure you understand the use and operation of all controls.
3. MILL INSPECTION. Inspect the mill for damaged or worn parts before operation. Repair damage or
perform maintenance immediately. Remove chuck key and any service tools immediately after use.
4. CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before
each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools
with care. Leading edges are very sharp and can cause lacerations.
5. SECURING WORKPIECE. Never hold a workpiece by hand for any type of machining operation. Hold
your workpiece secure with a mill vise, step clamps, etc.
6. CUTTING TOOLS. Use the correct tool for the material you are milling. Make sure that the cutting
tool is chucked or secured properly. Cutting tools that are loose or not rotating correctly can come
off and cause serious personal injury.
7. CLEARING CHIPS. Turn machine OFF and wait for cutting tool to come to a complete stop before
clearing away chips. Chips are sharp. Use a brush or vacuum to remove them.
8. FEED AND SPEED RATES. Research the proper feed and speed rate for the material you are
machining. Do not exceed these recommended rates.
9. TURNING OFF MILL. Allow the mill to come to a complete stop before leaving it unattended. DO
NOT stop the spindle with your hand.
10. SERVICING MILL. Make sure mill is turned OFF, unplugged, and the mill has come to a complete
stop before servicing. Perform routine inspections and correct service related issues promptly.
11. CUTTING FLUIDS. Cutting fluids used for machining may contain hazardous chemicals. Read and
understand all user information on the cutting fluid container and take necessary precautions.
12. AVOIDING ENTANGLEMENT. Keep loose clothing articles such as sleeves, belts or jewelry items
away from the mill spindle.

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M1036 Micro Mill
ELECTRICAL
ELECTRICAL
110V Operation
When it is necessary to use an extension cord, use the
following guidelines:
• Use cords rated for Standard Service
• Never exceed a length of 100 feet
• Use cords with 16 ga. wire or bigger
• Ensure cord has a ground wire and pin
• Do not use cords in need of repair
Extension Cords
Grounding
This machine must be grounded! The electrical cord sup-
plied with this machine comes with a grounding pin. Do
not remove it. If your outlet does not accommodate a
ground pin, have it replaced by a qualified electrician or
have an appropriate adapter installed.
Note: When using an adapter, the adapter must be
grounded.
The SHOP FOX® Model M1036 is prewired for 110 volt
operation. The motor supplied with your new Micro Mill
is rated at 0.2 HP and will draw approximately 2 amps. A
5-15 plug is included for your machine and is intended to
be plugged into a matching 5-15 receptacle.
Connect your machine to a circuit (wire, breaker, plug,
receptacle) that is rated for at least 10 amps.
Keep in mind that a circuit being used by other machines
or tools at the same time will add to the total load
being applied to the circuit. Add up the load ratings
of all machines on the circuit. If the total amp load
exceeds the rating of the circuit breaker or fuse, use a
different circuit.
Figure 2. Typical 110V 3-prong plug and
outlet.
This equipment must be grounded.
Verify that any existing electrical out-
let and circuit you intend to plug into
is actually grounded. If it is not, it will
be necessary to run a separate 12 AWG
copper grounding wire from the outlet
to a known ground. Under no circum-
stances should the grounding pin be
removed from any three-pronged plug
or serious injury may occur.

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M1036 Micro Mill
SET UP
The SHOP FOX® Model M1036 has been carefully pack-
aged for safe transporting. If you notice the machine has
been damaged, please contact your authorized SHOP
FOX® dealer immediately.
READ and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information
is not understood and fol-
lowed. DO NOT risk your
safety by not reading!
Unpacking
SET UP
SUFFOCATION HAZARD!
Immediately discard all plastic bags and
packing materials to eliminate suffoca-
tion hazards for children and animals.
UNPLUG power cord
before you do any assem-
bly or adjustment tasks!
Otherwise, serious per-
sonal injury to you or
others may occur!
The following items are needed, but not included, to
setup your machine:
• Safety Glasses (for each person) ........................1
• Solvent ......................................................1
• Shop Rags ...................................................1
• Wrench or Socket 10mm .................................1
• Ruler .........................................................1
Bench Mounting Hardware (Optional)
• Precision Level .............................................1
• Phillips Head Screw 6mm x Length Varies ............2
• Hex Nut 6mm ..............................................2
• Flat Washer 6mm ..........................................2
• Metal Shim Stock ..........................................1
• Drill and 6mm Bit ..........................................1
Items Needed for Set Up

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M1036 Micro Mill
SET UP
NOTICE
When ordering replacement parts, refer
to the parts list and diagram in the back
of the manual.
The following is a description of the main components
shipped with the SHOP FOX® Model M1036. Lay the
components out to inventory them.
Box 1 Contents (Figure 3) Qty
A. Headstock ...................................................1
B. Collar ........................................................1
C. Spacer .......................................................1
D. Base with Column .........................................1
E. Downfeed Lever Handle ..................................1
F. Column Lock Knob .........................................1
G. Fence ........................................................1
Box 1 Tools and Hardware (Not Shown) Qty
• Phillips Head Screwdriver ................................1
• Hex Wrenches 2, 2.5, 3, 4mm ................... 1 Each
• Open End Wrench 5.5/7mm ............................1
• Chuck Removal Wedge ...................................1
• Round Belt ..................................................1
• Cap Screw M5-.8 x 12 .....................................1
• Square Nut M5-.8 ..........................................1
Box 2 Contents (Figure 4) Qty
H. Compound Slide Table ....................................1
I. Handwheel Handles ......................................2
Box 2 Hardware (Not Shown) Qty
• T-Bolts M6-1 x 22 ..........................................4
• T-Nuts M6-1 ................................................4
• Hex Nuts M6-1 ..............................................2
• Flat Washers 6mm .........................................2
If any parts appear to be missing, examine the packag-
ing carefully to be sure those parts are not among the
packing materials. If any parts are missing, find the
part number in the back of this manual and contact
Woodstock International, Inc. at [phone] or at
[email protected]
Inventory
Figure 3. Box 1 contents.
Figure 4. Box 2 contents.
A
B
C
D
F
E
H
I
G

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M1036 Micro Mill
SET UP
• Workbench Load: Bolt your machine
to a sturdy workbench that will not tip.
Some workbenches may require additional
reinforcement to support both the machine
and the workpiece.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Micro Mill.
• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
• Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to youngsters by closing
and locking all entrances
when you are away. NEVER
allow untrained visitors in
your shop when assem-
bling, adjusting or operat-
ing equipment.
Cleaning Machine
The table and other unpainted parts of your
Micro Mill are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
Machine Placement
NEVER use gasoline or
other petroleum-based
solvents to clean with.
Most have low flash
points, which make them
extremely flammable.
A risk of explosion and
burning exists if these
products are used. Serious
personal injury may occur
if this warning is ignored!
ALWAYS work in well-
ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.

-12-
M1036 Micro Mill
SET UP
Mounting to Workbench
Mounting the mill to the workbench provides maximum
rigidity and prevents the mill from tipping. Mounting the
mill should be done before installing the headstock for
the best access to the mounting holes. When choosing a
location for the mill, make sure the cross feed and the
longitudinal handwheels extend out beyond the edge of
the table surface. This will allow unrestricted handwheel
operation.
To mount the mill to the workbench, do these steps:
1. Measure the thickness of the workbench and add
11⁄2" to determine the necessary screw length.
2. Mark your hole locations, using the mounting holes
in the base as a guide (see Figure 5).
3. Drill 3/16" holes through the workbench.
4. Place a precision level on the mill/drill table and
shim the mill/drill until it is level side-to-side and
front-to-back.
5. Bolt the mill to the workbench with two 6mm cap
screws (length determined in Step 1), hex nuts and
flat washers.
Figure 5. Mounting hole locations.
To install the headstock on the column, do these steps:
1. Set the base upright and slide the collar half way
down the column.
2. Secure the collar by tightening the cap screw with
a 4mm hex wrench, then slide the spacer over the
column (see Figure 6).
3. Insert the column lock knob assembly into the head-
stock, as shown in Figure 7.
4. Slide the headstock onto the column, line the chuck
up with the hole in the base, and lock it in place
with the column lock knob.
5. Thread the downfeed lever into the hub and tighten
with the included wrench.
Mounting Headstock to
Column Figure 6. Collar and spacer installed on
the column.
Figure 7. Installing the column lock knob.

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M1036 Micro Mill
SET UP
Installation of the compound slide table is not necessary
when using the mill as a drill. The compound slide table
can be moved in the X and Y axis for use with milling
cutters.
To install the compound slide table, do these steps:
1. Thread the handwheel handles into the handwheels.
2. Remove the fence from the base if installed.
3. Slide the T-bolts into the T-slots and place the
compound slide table over the T-bolts, as shown in
Figure 8.
4. Measure at the front and back of the compound
slide table as shown in Figure 9 to make sure the
compound slide table is parallel to the base.
5. Place washers over the T-bolts and secure the com-
pound slide table with the hex nuts.
Compound Slide Table
Figure 8. T-bolt installation.
Figure 9. Aligning the compound slide
table.
Figure 10. Securing the vise.
To install the vise, do these steps:
1. Slide the T-nuts into the compound slide table.
2. Place the vise on the compound slide table and
loosely secure it by threading two M6-1 x 18 cap
screws with washers through the vise and into the T-
bolts, as shown in Figure 10.
3. Align the vise parallel to the compound slide table
and tighten the cap screws.
Vise

-14-
M1036 Micro Mill
SET UP
NOTICE
Failure to follow the break-in proce-
dures included in this manual may lead
to shortened tool life and may void war-
ranty.
Complete this process once you have familiarized yourself
with all instructions in this manual and you have made
sure the machine is completely lubricated as described
in Lubrication on Page 22. It is essential to closely fol-
low the proper break-in procedures to ensure trouble free
performance.
To begin the test run and spindle break-in procedure,
do these steps:
1. Make sure there are no obstructions around or
underneath the spindle.
2. Put on safety glasses, and make sure any bystanders
are wearing safety glasses and are out of the way.
3. Plug the machine in and turn the ON/OFF switch
ON, then set the mill to the slowest RPM. See Page
18 for adjusting RPM. The mill should run smoothly,
with little or no vibration or rubbing noises.
• If you hear squealing or grinding noises, turn the
machine OFF immediately. Wait for the mill to
stop moving, unplug the machine, and correct any
problems before further operation.
• If the source of an unusual noise or vibration is not
readily apparent, contact our technical support
for help at [phone] or contact us online at
[email protected].
4. If the mill runs smoothly, allow it to run for 10 min-
utes at slow speed.
5. Slowly increase the RPM and allow it to run at a
medium RPM for another ten minutes.
6. Slowly increase the RPM and allow it to run at a high
RPM for another ten minutes.
Test Run and Spindle
Break-in

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M1036 Micro Mill
OPERATIONS
OPERATIONS
General
DO NOT investigate problems or adjust
the Micro Mill while running. Wait until
the machine is turned off, unplugged
and all working parts have come to a
complete stop before proceeding!
The Model M1036 will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed incor-
rectly.
The instructions in this section are written with the under-
standing that the operator has the necessary knowledge
and skills to operate this machine. If at any time you
are experiencing difficulties performing any operation,
stop using the machine!
If you are an inexperienced operator, we strongly recom-
mend that you read books, trade articles, or seek training
from an experienced milling machine operator before per-
forming any unfamiliar operations. Above all, your safety
should come first!
READ and understand this entire instruc-
tion manual before using this machine.
Serious personal injury may occur if
safety and operational information is not
understood and followed. DO NOT risk
your safety by not reading!
The table can be moved in 2 axes. Each axis is indepen-
dently controlled by a crank handle. Each handle has a
graduated dial to accurately position the workpiece in
relation to the cutting tool. Each axis has the ability to
be locked in position. Locking the axis in place will help
keep workpiece vibration to a minimum.
Longitudinal Feed Control
The longitudinal feed is controlled by a crank handle at
the end of the table, and can be locked in position by the
cap screw located at the front of the table.
Cross Feed Control
The cross feed is controlled by the center crank handle,
and can be locked in position by the cap screw located
under the left side of the mill table.
Table Travel
Figure 11. Wear eye protection and secure-
ly clamp workpiece when operating mill.

-16-
M1036 Micro Mill
OPERATIONS
Each mark on the handwheel graduated dials (Figure 12)
represents 0.001" of movement. One full rotation of the
handwheel is equal to 0.050". The graduated dials can be
"zeroed" by grasping the knurled section and rotating the
graduated dial to "0".
Example:
To drill a series of holes with 1⁄2" centers (0.500"), drill
the first hole, zero the graduated dial, move the table
0.500" (10 rotations of the handwheel) in the appropriate
direction, then drill the next hole.
Graduated Dials
Figure 12. Graduated dial.
Graduated Dial
When changing table direction in either axis, the
handwheel will rotate a few degrees before the table
begins to move and the graduated dial must be adjusted.
This is backlash.
To correct for backlash, do these steps:
1. Turn the handwheel in the opposite direction of your
next operation.
2. Turn the handwheel to move the table in the intend-
ed direction.
3. When the lead screw catches and the table begins to
move, backlash has been eliminated and the gradu-
ated dial can be "zeroed."
Note: You will not need to adjust for backlash as
long as the table moves in the same direction.
Backlash
Adjusting the height of the headstock, instead of extend-
ing the quill, maintains the rigidity of the mill and
requires less motion when using the downfeed lever.
To adjust the headstock height, do these steps:
1. Loosen the collar (Figure 13) and lower it to the
desired height.
2. Loosen the column lock knob and carefully lower the
headstock until it rests on the collar spacer.
Note: Raise the headstock by reversing Steps 1 & 2.
Headstock Height
Figure 13. Headstock height adjustment.

-17-
M1036 Micro Mill
OPERATIONS
Quill Feed Control
The quill feed is controlled by the downfeed lever shown
in Figure 14. The handle allows the mill to operate as a
drill.
To use the downfeed lever, do this step:
1. Pull the quill downfeed lever (Figure 14) forward
to feed the quill down towards the workpiece. The
quill feed handle is spring loaded to assist in return-
ing the handle to the upmost vertical position.
Micro Downfeed Knob
The micro downfeed knob is used to accurately control
the quill depth (see Figure 15).
To use the micro downfeed handwheel, do these
steps:
1. Push the clutch knob (Figure 15) in lightly and rotate
the micro downfeed knob until the clutch knob
engages the gear.
2. Rotate the micro downfeed knob clockwise to feed
the quill down and counterclockwise to raise the
quill.
Downfeed Controls
Figure 14. Quill downfeed lever.
Downfeed
Lever
Figure 15. Micro downfeed controls.
Micro Downfeed
Clutch Knob
Micro Downfeed
Knob
Figure 16. Digital height gauge.
Digital Height Gauge
The digital height gauge (Figure 16) provides accurate
height measurements, zeroing at any height, and
incremental readout adjustments.
ON/OFF button: Turns the digital height gauge ON or
OFF. This gauge does not automatically turn OFF, so the
batteries will die if the gauge is left ON.
ZERO button: Returns the digital readout to 0.000
independent of the height of the quill.
MM/IN button: Changes readout from inches to
millimeters.
PLUS and MINUS buttons: Adds or subtracts from the
number shown on the digital readout. You must hold the
button for several seconds before it begins to function.
When the batteries wear out, open the cover shown in
Figure 16 and replace the battery.
Battery
Cover

-18-
M1036 Micro Mill
OPERATIONS
Changing RPM
Figure 18. RPM dial.
The variable speed dial shown in Figure 18 controls the
spindle speed and the pulleys shown in Figure 19 control
the speed range. As a general rule, smaller bits and
softer material require higher speeds and less torque,
and larger bits and harder materials require slower
speeds and greater torque.
To change the RPM, do these steps:
1. Turn the mill ON and rotate the RPM dial (Figure
18) to reach the desired speed.
To change speed range, do these steps:
1. Remove the pulley cover and loosen the motor
mount nuts shown in Figure 19.
2. Slide the motor pulley toward the spindle pulley and
move the round belt to the other pulley position.
Note: The upper pulley position is the low range,
and the lower pulley position is the high range.
Figure 19. Spindle speed pulleys.
Depth Stop
Figure 17. Depth stop.
The depth stop allows the operator to make numerous
holes that all are the same depth or to hold the mill at a
specified depth.
To set the depth stop, do these steps:
1. Use the micro downfeed knob to set the desired
depth.
2. To set the quill to repeat the same depth, rotate
the graduated dial (Figure 17) past the O mark until
it stops, then tighten the set screw.
3. To lock the quill at the specified depth, rotate the
graduated dial past the 30 mark until it stops, then
tighten the set screw.
Motor Mount
Nuts