Shop fox D4107 User manual

COPYRIGHT © JULY, 2010 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China#13078TS
Model D4107
4-Ton Come-Along
Instruction Sheet
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LOAD CAPACITY. Always be aware of the
rated capacity of the come-along setup
and the pulling weight of the load. DO
NOT exceed the come-along capacity.
CABLE BIND. To ensure the cable does not
bind or kink, which could lead to break-
age, DO NOT twist or bend the cable. DO
NOT wrap the cable around any object
and hook it back on itself, or pull the
cable over or around a corner.
COME-ALONG CONDITION. DO NOT oper-
ate the come-along if any part of it is
damaged or inoperable. A failed come-
along can unexpectedly release cable
tension causing serious personal injury or
property damage.
KEEP CABLE PATH CLEAR. To avoid entan-
glement injuries with the cable, always
make sure the path between the load and
the come-along is clear of people, ani-
mals, and obstructions.
HAND POWER ONLY. Using a powered
device with the come-along or a "cheater
bar" on the handle could cause damage
to the come-along, which could lead to
breakage and personal injury.
USE COME-ALONG AS DESIGNED. DO NOT
use the come-along as a hoist, lifting aid,
towing device, or for any purpose that it
is not designed for.
Introduction
The Model D4107 Come-Along is a handy tool for use in
farming, camping, hunting, and emergencies. This come-
along features solid steel construction, ratcheting and
locking levers, drop-forged steel safety hooks, and non-
slip handle grip.
Figure 1. Model D4107 4-Ton Come-Along.
Specifications
Cable Configuration ................... Single & Double-Line
Cable Diameter............................................... 1⁄4"
Pulling Length:
— Single-Line ............................................ 98"
— Double-Line ........................................... 49"
Pulling Capacity:
— Single-Line ...........4000 lbs. (2 Tons) Rolling Load
— Double-Line ..........8000 lbs. (4 Tons) Rolling Load

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D4107 4-Ton Come-Along Instructions
Controls & Components
Use Figures 2–3 and the following descriptions to become
familiar with the controls and components of this come-
along.
A. Handle. Use this handle to wind up the cable and
pull the load in.
B. Stationary Hook. Attach this hook to a secure object
that is able of withstanding the tension of the pull-
ing operation.
C. 2nd Hook. Use this hook for attaching to the load in a
double-line setup.
D. 1st Hook. This hook is used in a single-line setup, and
connects to the hanger for double-line pulling.
E. Pulling Cable. This cable connects the come-along
and the load.
F. Hanger. Hook the 1st hook to this hanger when set-
ting up for double-line pulling.
G. Drum Safety Pawl Lever. Pull back on this lever
to release the winding drum safety ratchet so that
the cable can be pulled out from the drum. When
released, it will spring back and re-engage the wind-
ing drum ratchet.
H. Winding Ratchet Lever. Press down on this lever to
disengage the winding pawl from the winding drum
ratchet.
I. Winding Pawl Lock. Use this lever to lock the wind-
ing pawl in position when it is engaged with the
winding drum ratchet.
J. Winding Pawl. This device engages the winding drum
ratchet and enables the handle to wind the cable
back onto the drum.
Figure 2. Hooks and main body.
A
B
D
C
F
E
Figure 3. Levers and ratchet.
G
H
I
J
Use the drum safety pawl lever ONLY
when the cable is NOT under tension,
or the pulled load is in a stable location
and will not move when cable tension
is released. Releasing the drum safety
ratchet when the come-along is under
dynamic tension can cause the cable
to whip at a high rate of speed, which
could cause serious personal injury or
property damage.

-3-
D4107 4-Ton Come-Along Instructions
Pulling Capacity
When all other conditions of the pulling operation remain
the same, pulling capacity reduces as the incline increas-
es. For example, when using the come-along in a single-
line configuration, the rated pulling capacity is 4000 lbs.
at a 0° incline. As illustrated in Figure 4, this pulling
capacity reduces as the incline increases.
The conditions of your operation directly affect the pull-
ing capacity of your come-along. For instance, the initial
pulling capacity reduces if the load does not have wheels
and is at a "dead stop". Conversely, the pulling capacity
increases when pulling a floating object across water.
10°
0°
20°
30°
40°
45°
4000
300020001000
Weight (lbs.) Of Rolling Load
Degree Of Incline
Pulling
Capacity
Figure 4. Example graph showing the
pulling capacity reduces as the incline
increases.
NOTICE
The pulling capacity of the come-along will vary with
the conditions of the operation. Always be aware
of these conditions when determining the pulling
weight of the load.
Single & Double-Line Setups
A single-line setup is when the hook at the end of the
pulling cable is connected to an attachment accessory
on the load, such as a sling or eyebolt (see Figure 5 for
examples).
In a double-line setup, the pulling cable is doubled back
to the come-along body and forms a loop (see Figure 6).
To configure the come-along for a double-line setup, con-
nect the hook at the end of the pulling cable (1st hook)
onto the hanger. The hook in the middle of the cable (2nd
hook) becomes the end hook of the pulling cable, and will
attach to the load.
Chain
Sling
Eyebolt
Figure 5. Examples of hooking up to the
load.
Figure 6. Double-line setup.
Hanger
1st Hook
2nd Hook

-4-
D4107 4-Ton Come-Along Instructions
Operation
1. Read and understand this instruction sheet
and all of the included safety warnings.
2. Put on thick leather gloves and safety
glasses.
3. Determine the pulling weight of your load
and make sure the come-along setup is
adequate for the job.
4. If necessary for the pulling operation, con-
figure the come-along for double-line pull-
ing.
5. Attach the stationary hook to a non-move-
able object that will adequately withstand
the tension of the pulling operation.
6. Pull back on the drum safety release lever
and pull out the necessary length of cable
to hookup the load.
7. Mount a chain, sling, eyebolt, or other
attachment accessory to the load that is
rated for more than the pulling weight of
the load.
8. Connect the end hook of the pulling cable
to the attachment accessory on the load.
9. Make sure the winding pawl is engaged with
the winding drum ratchet, and the winding
ratchet lever is locked in position with the
ratchet lock.
10. Pump the handle back-and-forth to wind
the pulling cable onto the winding drum.
11. When your load has reached its destina-
tion, make sure that it is supported so that
it will not move when the cable tension is
released.
12. Unlock the winding ratchet lever, pull back
on the drum safety release lever, and pull
out enough cable so the you can unhook
the end hook from the load.
Maintenance
• Apply light machine oil on the pivot points
of the winding drum, levers, and ratchets
to ensure smooth operation and to prevent
rust.
• Before each use, check the pulling cable
for kinks, irregular bends, or fraying. If
the cable is damaged or worn in any way,
replace it before using the come-along.
• Always keep the pulling cable tightly wound
in the winding drum when not is use to pre-
vent it from becoming entangled or dam-
aged.
• Store the come-along is a dry place to
avoid rust.
Before each use, examine the come-along,
pulling cable, and hooks for any damage or
excessive wear. When under the tension of
pulling a load, a damaged come-along can fail
and lead to death, serious personal injury, or
property damage.

-5-
D4107 4-Ton Come-Along Instructions
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135 136
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114
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 XD4107101 CABLE 1/4" 119 XD4107119 HANDLE
102 XPB162M HEX BOLT M10-1.5 X 90 120 XD4107120 WINDING PAWL
103 XD4107103 CASING PIPE 121 XD4107121 CASING PIPE
104 XD4107104 DOUBLE RATCHET WHEEL 122 XPN02M HEX NUT M10-1.5
105 XPLW06M LOCK WASHER 10MM 123 XPLW06M LOCK WASHER 10MM
106 XPN02M HEX NUT M10-1.5 124 XPB13M HEX BOLT M10-1.5 X 80
107 XPB32M HEX BOLT M10-1.5 X 25 125 XD4107125 HANDLE GRIP
108 XPLW06M LOCK WASHER 10MM 126 XD4107126 WINDING PAWL EXTENSION SPRING
109 XPN02M HEX NUT M10-1.5 127 XD4107127 GUIDE CLIP
110 XD4107110 SAFETY HOOK 128 XPB09M HEX BOLT M8-1.25 X 20
111 XD4107111 STATIONARY HOOK CONNECTOR 129 XPN03M HEX NUT M8-1.25
112 XD4107112 HANGER JOINT 130 XD4107130 GROOVED CAPTIVE PIN
113 XD4107113 GROOVED CAPTIVE PIN 131 XPEC015M E-CLIP 8MM
114 XPEC015M E-CLIP 8MM 132 XD4107132 HOOK CONNECTOR
115 XD4107115 FRAME 133 XD4107133 HANGER
116 XD4107116 COVER 134 XD4107134 HANGER PULLEY
117 XD4107117 SAFETY PAWL 135 XD4107135 WARNINGS LABEL
118 XD4107118 SAFETY PAWL EXTENSION SPRING 136 XD4107136 MACHINE ID LABEL
NOTICE
This parts diagram and listing is pro-
vided to aid in maintenance and ser-
vice of the come-along. Not all parts
may be available for replacement.
D4107 Parts