SiAECOSYS VOTOL EM Troubleshooting guide

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VOTOL EM Controller Program Manual
Non-profession do not operate!

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This manual was explained in detail for the IV generation EM series controller, which update download illustrates
and parameter adjustment.
Before using the software, please read this manual. In order to facilitate the operation, please keep this manual.
In order to make the software of maximum utility, please make sure the end user to use this manual.
Please be sure to read the manual carefully before starting the operation.
Disclaimer:
For the Ⅳgeneration of EM series controller program updates and parameter adjustment can only be
done by professional and technical personnel.
If without the written permission of our company for the ⅣVOTOL generation EM series, the
application update to download and parameter of the controller adjustment is not allowed.
Non-profession do not operate this software.
In the above event, our company will no longer be responsible for accident happens by controller.

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1. Software installation (only support win 7/10)
1.1 USB Driver Installation
(1) Download the “USB-to-serial-win 10-20150814” file, decompressing file.
(2) choose the suitable driver with your computer for installation.
win7,win8, win 10 are available.
1.11. Decompress the operation first
2. Unzip the YH-340 USB package and select CH341SER.EXE to install it.
Follow the steps above to install
(3) After installation, please connect the USB cable with controller and computer.
If it’s unable to connect, pls Check below steps
Right click“my computer” in the desktop

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then click “device manager”
choose “port(COM & LPT)”
choose the COM with“!”, click “search automatically for updated driver software

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Close the software when you finish
After running, please run the software directly: EM_V3 series debugging program;
If the port has”自2012 已停产，请联系供货商(Pls contact supplier if it is stop production since 2012)”
Methods and steps:
First step: Install driver PL2303_Prolific_DriverInstaller_v110
Second step: Right click to update the driver and select Browse Computer to find the driver software.

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Third step: Click to select from the list of drivers for your computer;
Fourth and finally, select version 3.3.10.140 (2009-11-19), click Next, close the window when finished;

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Close the window when finished.
Please run “Em_V3 Series debugging program” directly after completion.

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2. Controller connection
2.1 Connect controller
Controller host computer simple wiring diagram
Description: controller B+ connects battery B+ controller B-connects battery B-, controller electric door locks connect
battery or controller B+;
The USB debug line is connected to the controller debug port;
2.1.1 According to the controller with CAN or without CAN to select the appropriate USB debug line; with CAN controller
need to check the CAN enable, without CAN does not need to check; EM200 controller needs to exchange the debug line
CAN-H and CAN- L , otherwise can’t connect the controller;

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2.1.2 Host computer selection
EM50 EM100 EM150 without CAN choose
EM50 EM100 EM150 with CAN choose
EM200 choose
EM50 EM100 EM150 EM200 model XY-03-P with CAN and without CAN can share a host computer
Specific host model needs to inquire the related sales;
3 Open the computer device manager before connecting to the computer to check whether the USB port is successfully
installed. Select the appropriate host computer to connect the host computer to the serial port when the controller is not
powered. After selecting the corresponding serial port on the device port, click CreateFile.
2.2

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Then power on (connect with e-lock), click connect (in setting 1 page), the nominal voltage should not be 0. If it’s 0, click
connect again.

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3. The setting
1. SETTING PAGE 1
Steps to connect the upper computer：
1. Power on the controller,Connect the electric door lock, connect the serial port to the controller
adapter cable and plug it into the computer
2.Open the upper computer debugging interface, as shown in the figure above. In the setting
interface 1, click to search again. After the com? Appears on the device port, click to open the
serial port. The device status shows that it is connected. Click to connect the controller. The
corresponding number will pop up here and the connection success data will pop up. The
connection is successful.
1.1：Voltage equipment
1.1.1、Battery voltage setting: Corresponding to the ECU voltage, over pressure is not allowed.
1.Undervoltage,overvoltage
selected by default +1V
2.overvoltage selected by
default+2V
Busbar current≤ECU Specification
current value
No change allowed
Usually 0
does not change
0-350, the larger the start
delay, the more obvious
10-250, the greater the
acceleration, the faster
10-200, the larger the looser the inertia is
COM3
Connected
21
1. CAN debugging Switch
2. Chinese/English Switch

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1.1.2、Lead-acid battery over voltage, under voltage, soft under voltage basic value default: due to software
settings defects, the original voltage compensation +1V.
1.1.3、The lithium battery is set according to the actual lithium battery parameter value. Due to software
setting defects, the original voltage compensation +1V. The original lithium battery parameters are
compensated for +1V, and the total compensation is +2V.
1.1.4、Attention
1.1.4.1、Over voltage fault: After open the electric door lock, the vehicle doesn’t move. The Controller over
voltage protection function starts.
1.1.4.2、ECU under voltage fault: due to the lithium battery protection board over voltage device is too high
or the under voltage setting is too low, resulting in lithium battery protection, burning MOS.
1.2：Current device
1.2.1、Bus bar current setting: The current is selected according to the ECU specification model.
VOLTAGE
MODEL
EM-30S
EM-50
EM-50S
EM-100
EM-100S
EM-150
EM-150
S
EM-20
0
EM-30
0
48-60V
33A
45A
50A
85A
120A
150A
200A
400A
72V
33A
45A
50A
85A
100A
120A
180A
200A
400A
84V
30A
45A
80A
120A
96V
40A
70A
100A
180A
350A
1.2.2、Phase current setting: can only be adjusted downwards.
1.2.3、Attention
1.2.3.1、Setting the bus bar current too high, causing the ECU burn MOS.
1.2.3.2、As the phase current value decreases, the corresponding motor stall protection time is shortened.
2. SETTING PAGE 2

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Three speed percentage,
landing maximum speed
setting value is 100%
Adjust motor jitter
1. The motor shakes more and more to the major
2. The motor does not shake to minor adjustment,
take a reasonable value, range 100-1200, 50 each
stage.

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1. NO/YES
2. Adjustable exit time
Maximum speed
of corresponding
motor after
landing
Change not allowed
Percentage of 1 gear current
Percentage of current level 2
The overshoot shall not
exceed 20
1.4000 Corresponding
slope of front acceleration
and line current limiting
value of front phase
2. 8000 Adjust the sound
of the motor. The louder
the motor is, the smaller it
is, the bigger it is, and take
a reasonable value
≥High speed flux weakening
Optional
1. It can be checked. The larger the level is, the
more obvious the starting power is
2. Uncheck for hard start

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2.1：Parameters setting for sports mode(S gear)
2.2.1 、Bus bar current setting: According to the controller type current corresponding to the selection,
absolutely no over current is allowed.
VOLTAGE
MODEL
EM-30
S
EM-50
EM-50S
EM-100
EM-100S
EM-150
EM-150S
EM-200
EM-300
48-60V
35A
50A
55A
100A
----
200A
----
320A
550A
72V
35A
50A
55A
100A
150A
200A
250A
320A
550A
84V
33A
50A
50A
100A
----
180A
----
96V
----
45A
50A
80A
----
130A
----
250A
500A
2.2.2、Sport mode flux weakening value：Flux weakening value for S gear: the parameter value is <3000, and
the vehicle speed is adjusted according to the motor parameters. BOOST weak magnetic value> high speed
weak magnetic value
2.2.3、Auto exit function: tick to jog key / uncheck to long press key, select one from two.
2.2.3.1、Check to make the jog effective. The weak magnetic time enters the exit and can be adjusted.
2.2：Downhill electric brake assist：start by select “HDC Enable”, downhill electric brake assist (slow down
in steep slopes) function. Enable electric brake by enter minimum speed, if less than the speed, the
function will be invalid.
2.2.1、Downhill brake assist function: the speed of entering downhill brake assist function is set according
to the actual road test speed standard according to the motor parameters.
2.2.2、Note: The drum motor is not suitable for use, resulting in loose motor shaft.
2.3 、Flux weakening compensation: only valid when the inner rotor motor type is selected as V-shaped
magnetic steel
Note: The maximum value of 255 is generally filled in 95
2.4、Three gear setting：Confirm the motor base speed value adjustment setting parameter value. The basic
speed is filled in according to the <Appendix EM_V3 Parameter Adjustment Calculation Formula>.
2.4.1、The low, medium, high, and third speed values are valid within 100% of the parameter value, and the
medium, high, and high speed values are exceeded and the 100% parameter value is filled. Exceeded by
weak magnetic file (medium, high, BOST)
2.4.2、In the flux weakening area, the actual parameters of the motor are adjusted, and the vehicle speed is
based on the road test.
2.4.3、Single voltage mode: The high voltage value is invalid.
2.4.4、Attention
2.4.4.1 、Drum motor: 60KM/H motor weak magnetic speed is less than <120%, 80KM/H motor weak

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magnetic speed is less than <125%, 110KM/H motor weak magnetic speed is less than <135%.
2.4.4.2 Inner rotor motor Hall: The built-in Hall weak magnetic speed is less than <135%, and the external
Hall weak magnetic speed is less than 170%.
2.4.4.3、Internal rotor motor magnetic knitting: Built-in flux weakening speed <230%.
2.4.4.4The motor base speed exceeds 100% of the motor speed value and enters the weak value zone
adjustment parameter. BOOST>High speed weak magnetic file.
2.4.4.5 Weak magnetic failure: The flux weakening value exceeds the motor and controller parameter
values, causing the motor to demagnetize and the controller to burn MOS.
2.5、Jog/push selection: choose one
2.6、The three-speed default gear: the electric door lock opens the default several options.
2.7、Soft start setting: The smaller the value, the softer the start.
2.8、Speed limit setting:
2.8.1、Function selection: speed limit, unlimited speed, two choices, default speed limit
2.8.2 、The speed limit speed is calculated based on vehicle parameter requirements. <Appendix EM_V3
parameter adjustment calculation formula>
2.8.3 、The upper limit speed and the solution speed limit are determined according to customer
requirements.
2.8.4 、Speed relation of electric brake setting corresponding to weak magnetic acceleration: the speed
corresponding to the highest landing speed of the motor is set by the auxiliary enable of downhill electric
brake. When the setting value is lower than the rated speed of the motor, weak magnetic acceleration is
not required or optional. When the setting value is higher than the rated speed of the motor, weak
magnetic acceleration is required. Note: due to the loss of motor landing relative to no-load, the setting
value of downhill electric brake enabling is usually ≤(motor basic speed + maximum gear flux weakening
value) speed.
2.8.5 、Judge whether the maximum speed demagnetization value is reasonable. First, check the d-axis
current under the speed setting value of downhill electric brake enable. If the d-axis current value is
multiplied by 1.2 times, it is the setting value of the maximum demagnetization value (the second gear
demagnetization value on the setting page). For example, if the downhill point brake enable value is 800,
the motor turns to 800, and the d-axis current displays 500, then the maximum speed demagnetization
value is 500 ×1.2 = 600
Explanation under d-axis current

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3. The setting page 3
3.1、Motor Setting：
3.1.1、Motor pole pairs：Fill in according to the motor manufacturer parameters.
3.1.2、Hall phase shift angle：Fill in according to the motor manufacturer parameters.
3.1.3、Motor type：Fill in according to the motor manufacturer parameters.
Note: Wheel Hub motor is surface mount
3.1.4、Hall, phase line exchange: exchange the motor forward and reverse.
3.2、The controller to speedometer date output has 2 types: Single-line speedometer and hall speedometer,
it needs to be decided by the vehicle’s speedometer.
3.3、Moving assist and cruising function：Used in two-wheelers
Note: Speed "3KM / H, torque 9 ~ 19N.M
3.4 Cruise function: function selection, the default does not open.
3.5 Dual voltage setting: default single voltage。
Note: The dual voltage function speed parameter value is followed by the motor speed setting. Adjust the
parameters on the setup page 2.
3.6 、Reversing speed limit: The calculation formula is adjusted with reference to the EM_V3 parameter
adjustment calculation formula file.
Note: The speed of the two-wheeler is 5KM/H, and the tricycle is 15KM/H.
1. Pole pair shall be filled in
according to motor parameters
2. Opposite adjustment
3. Phase shift angle adjustment
angle, hub usually - 60
4. The motor type hub table is
pasted, and the center is checked
according to the parameters
Either-or
YES/NO
＜3km/h
9-12nm
Default low
Checklist
Parameter
preservation
Click write after parameter change
Import the existing configuration file
Double
voltage
selection

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3.7、Reversing, EBS setting, low brake selection, starting safety switch function。
3.7.1、According to the weight of the vehicle (recommended within 30%)
3.7.2、Two-wheeler 35~60 interval
3.7.3、Two-wheeler 45~75 section
3.7.4、Energy recovery with lithium battery parameter value equipment, the actual road test shall prevail.
BMS protection results in burning MOS. Jianyi rushing discharge branch.
3.8、Low brake enable: brake signal high and low brake, default high brake, check low brake.
3.9、Safety Switch Function valid checked
3.10、Import configuration files: configured files are imported from the computer
3.11、Save configuration file
Standard Edition：BZB/V39
IO / V13 interface of IO version
CAN-CAN/V1
Naming method

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4. Expanded page
4.1 update ECU program.
4.1.1 connect the serial port line and the upper computer and controller successfully.
4.1.2 open the "bin" file, select the bin file and download it. The prompt "CCC The last digit of "d" shows
1. The actual value corresponds to the first inspection result of
controller parameter software.
2. The comparison value corresponds to the parameter software
result of the same batch of controllers. If the two values are the
same, the parameters are the same.
1. Simulate the turning handle and function of the whole vehicle.
2. Click remote control first during operation
Adjust whether the display voltage is consistent with the actual voltage
Adjust whether the display current is consistent with the actual current
Adjust d-axis voltage and q-axis current
Download bin software
Click after configuration parameter import and software download
7953

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"d", indicating that the download is successful. Serial port line is divided into the following models: em-30 ~
em-150 general, em-200, em-300, can
4.2: import configuration
4.2.1: select the INI file, open the file, import the controller parameters, and receive the prompt "import
succeeded"
4.3: change configuration
4.3.1: connecting the controller
4.3.2: change parameters to be modified
4.3.3: controller parameter writing
Be careful:
USB isolation cable is used. It is not a special isolation line that burns ECU serial port line and computer.
ECU is not read completely. Click more than once in setting meeting 1 to connect ECU.
5. The setting page Display
Analog vehicle instrument display
1.Speed: display the actual speed of the
motor
2.Voltage: display the actual output
voltage of power supply and battery
3.Current: display the actual output
current of power supply and battery
4. Fault display: display vehicle fault
5.Gear display: display the current gear of
the vehicle
6.Function display: display the current
functions of the vehicle
7.Controller temperature: display
controller chip temperature
8.External temperature: display motor
temperature
9.Temperature coefficient value: display
controller hardware coefficient