SICK T-EASIC FTS User manual

OPERATING INSTRUCTIONS
T-EASIC® FTS
Flow sensor

Described product
T-Easic FTS
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
Proc. Contr. Eq.
E336916
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Contents
1 About this document........................................................................ 6
1.1 Further information................................................................................... 6
1.2 Symbols and document conventions...................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Requirements on technical and operating personnel............................ 7
2.4 Use at high operating temperatures........................................................ 8
2.5 General safety notes................................................................................ 8
3 Product description........................................................................... 9
3.1 Product identification............................................................................... 9
3.1.1 Information about the housing............................................... 9
3.1.2 Type code................................................................................. 9
3.2 Product characteristics............................................................................ 9
3.2.1 Device view............................................................................... 9
3.2.2 Control elements (industrial version only)............................. 10
3.3 Product features and functions............................................................... 10
4 Transport and storage....................................................................... 12
4.1 Transport................................................................................................... 12
4.2 Transport inspection................................................................................. 12
4.3 Storage...................................................................................................... 12
5 Mounting............................................................................................. 13
5.1 Installation conditions.............................................................................. 13
5.2 Probe alignment to the flow direction..................................................... 15
5.3 Probe alignment for empty pipe detection.............................................. 16
5.4 Mounting the sensor................................................................................ 16
5.5 Mounting the process connection adapter............................................. 16
5.6 Removing and remounting the process connection adapter................. 17
5.7 Mounting in a T-piece............................................................................... 18
5.8 Mounting the hygienic process adapter.................................................. 18
5.9 Removing the hygienic process adapter................................................. 21
5.9.1 Cleaning the sensor with hygienic process adapter.............. 22
6 Electrical installation........................................................................ 23
6.1 Safety......................................................................................................... 23
6.2 Electrical connection................................................................................ 23
7 Commissioning.................................................................................. 25
7.1 Quick commissioning (using factory settings)........................................ 25
7.2 Operation................................................................................................... 25
7.3 Measurement configuration.................................................................... 27
CONTENTS
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7.3.1 Configuring the measurement mode based on the volume
(volume flow and counter) (example)..................................... 28
7.3.2 Configuring the measuring mode based on the “Teach rel‐
ative” mode (example)............................................................ 28
7.3.3 Configuration options for Q1 and Q2..................................... 29
7.3.4 Configuring the Q1 and Q2 digital output.............................. 30
7.3.5 Normally open with configurable hysteresis.......................... 30
7.3.6 Normally closed with configurable hysteresis........................ 31
7.3.7 Normally open with window function...................................... 32
7.3.8 Normally closed with window function................................... 33
7.3.9 Configuring the digital output Q1 for empty pipe detection.. 33
7.3.10 Configuration of pulse output Q2........................................... 34
7.3.11 Configuring the Q2 digital input.............................................. 36
7.3.12 Configuring the Q2 analog output.......................................... 37
7.4 Advanced menu (advanced settings)...................................................... 38
7.4.1 Unit Pipe Diameter....................................................................... 39
7.4.2 Unit Velocity................................................................................ 40
7.4.3 Unit Volume Flow......................................................................... 40
7.4.4 Unit Volume................................................................................. 40
7.4.5 Unit Temperature......................................................................... 40
7.4.6 Filter (process data)..................................................................... 40
7.4.7 Linear Flow Factor................................................................... 41
7.4.8 Empty Detect Factor.................................................................... 41
7.4.9 Low Flow Cutoff & Cutoff Hysteresis.............................................. 42
7.4.10 Delay Mode Q1............................................................................ 43
7.4.11 Delay Time Q1............................................................................. 45
7.4.12 Delay Mode Q2............................................................................ 45
7.4.13 Delay Time Q2............................................................................. 46
7.4.14 Error Current Q2a......................................................................... 46
7.4.15 Display Language........................................................................ 46
7.4.16 Display Mode.............................................................................. 46
7.4.17 Display Rotation (industrial version only).................................. 46
7.4.18 Display Lock (industrial version only)........................................ 46
7.4.19 Simulation.................................................................................. 46
7.4.20 Factory Reset.............................................................................. 47
7.4.21 Password.................................................................................... 47
7.4.22 Close Menu................................................................................. 47
7.5 Information................................................................................................ 47
8 Troubleshooting................................................................................. 49
8.1 Error message shown on the display (industrial version only).............. 49
8.2 Outputs...................................................................................................... 52
9 Repair.................................................................................................. 53
9.1 Maintenance............................................................................................. 53
9.2 Return........................................................................................................ 53
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10 Disposal.............................................................................................. 54
11 Technical data.................................................................................... 55
11.1 Performance............................................................................................. 55
11.2 Mechanics/materials............................................................................... 56
11.3 Ambient conditions................................................................................... 56
11.4 Electrical connections.............................................................................. 56
11.5 Factory settings......................................................................................... 57
12 Dimensional drawings...................................................................... 59
12.1 Industrial version...................................................................................... 59
12.2 Hygienic version........................................................................................ 60
12.3 Industrial version with clamping ring....................................................... 61
12.4 Hygienic version with clamping ring........................................................ 62
12.5 Mounting adapter for T-Easic FTS............................................................ 62
12.5.1 G1/2 adapter (P/N 5338774)................................................ 63
12.5.2 1/2” NPT adapter (P/N 5338775)......................................... 63
12.5.3 M18 x 1.5 adapter (P/N 2104208)....................................... 64
12.5.4 Hygienic process adapter DIN32676 DN25-40 (P/N
2093548)................................................................................. 64
12.5.5 Compression fitting with weld end (P/N 2121340).............. 65
12.6 T-pieces for T-Easic FTS............................................................................ 65
12.6.1 T-piece DN25 (P/N 2118844) / DN40 (P/N 2118845) /
DN50 (2118846) with weld end............................................ 65
12.6.2 T-piece DN25 (P/N 2122453) / DN40 (P/N 2122454) /
DN50 (2122455) with Rp thread........................................... 66
12.6.3 T-piece DN15 (P/N 2123468) with weld end........................ 66
12.6.4 T-piece DN15 (P/N 2123463) with Rp thread...................... 67
13 Accessories........................................................................................ 68
14 Menu overview................................................................................... 69
15 Annex.................................................................................................. 71
15.1 Conformities and certificates................................................................... 71
15.2 License text............................................................................................... 71
CONTENTS
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1 About this document
1.1 Further information
You can find the product page with further information under the
pid.sick.com/{P/N}/{S/N}.
{P/N} corresponds to the part number of the product, see type label or packaging.
{S/N} corresponds to the serial number of the product, see type label or packaging
(optional, if specified).
The following information is available depending on the product:
•Data sheets
•These publication in all available languages
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
1.2 Symbols and document conventions
Warnings and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
Instructions to action
►The arrow denotes instructions to action.
1. The sequence of instructions is numbered.
2. Follow the order in which the numbered instructions are given.
✓The tick denotes the results of an action.
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Intended use
The T-Easic® is a flow sensor for liquids (defined in section 11) that operates on the
basis of the calorimetric measuring principle. It converts the flow rate and temperature
of the medium into an electrical signal, thereby providing the following measurands:
•Velocity (absolute)
•Velocity (relative)
•Volume flow
°Volume
°Temperature
The information about the flow rate and average temperature of the liquid is shown on
the OLED display (industrial version only). In addition, flow and temperature data are
also available via IO-Link. Two switching output elements or the pulse output can be
configured to control the flow and temperature. Some variants also have an additional
analog output.
The sensor meets the requirements of EN 61326-2-3 for industrial environments.
2.2 Improper use
The sensor is not a safety component under the meaning of the EU Machinery Directive
(2006/42/EC). The sensor must not be used in potentially explosive atmospheres.
It is not permitted to open the housing of the T-Easic®.
Any use outside the specified areas, in particular use outside the technical specifica‐
tions and in contradiction to the requirements related to the intended use, is consid‐
ered improper use.
If the device is not used according to the specifications in this document, the protection
provided by the device may be impaired.
If the sensor is to be used under other conditions or in other environments, the
manufacturer’s service department may issue an operating permit in consultation with
the customer and in exceptional cases.
2.3 Requirements on technical and operating personnel
WARNING RISK OF INJURY DUE TO INADEQUATE TRAINING.
Improper handling of the sensor can lead to significant personal injury and damage to
property.
All work must be carried out exclusively by the designated persons.
The operating instructions list the qualification requirements for the various fields of
work:
SAFETY INFORMATION 2
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•Instructed personnel have been instructed by the operator in the tasks assigned
to them, and have been informed about the potential hazards resulting from
incorrect procedures.
•Skilled personnel have the specialized training, skills and experience, as well as
knowledge of the relevant regulations, to perform the tasks assigned to them and
to recognize potential hazards independently.
•Skilled electricians have the specialized training, technical skills and experience,
as well as knowledge of the relevant standards and regulations, to be able to
perform work on electrical systems and recognize potential hazards independently.
In Germany, qualified electricians must meet the requirements of the BGV A3 Ordi‐
nance on Industrial Safety and Health (e.g., master electricians). Other applicable
regulations in other countries must be observed.
The following qualifications are necessary for the various tasks:
Activities Qualification
Mounting, maintenance •Basic practical technical training
Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
•Practical electrical training
•Knowledge of current electrical safety guidelines
Knowledge of device control and device operation in the relevant
application (e.g., conveyor line)
Commissioning, configura‐
tion
•Basic knowledge of the control system used
•Basic knowledge of data transmission
Basic knowledge of the design and setup of the described connec‐
tions and interfaces
Operating the device in the
relevant application
•Knowledge of device control and device operation in the rele‐
vant application (e.g., CIP/SIP system)
•Knowledge of the software and hardware environment in the
relevant application (e.g., CIP/SIP system)
2.4 Use at high operating temperatures
At a process temperature above 50°C, the sensor housing may become hot.
DANGER DANGER OF BURNS ON THE SENSOR HOUSING
•Only touch the hot housing if you are wearing safety gloves.
•Avoid contact of the sensor with flammable substances.
2.5 General safety notes
•Read these operating instructions before commissioning the device.
•These operating instructions are valid for devices with a firmware version of 2.0.0
or higher.
•Observe the national accident prevention regulations/safety rules.
•Wiring work and the opening and closing of electrical connections must only be
carried out in a de-energized state.
•The sensor must not be connected to the voltage supply until it has been installed
in the pipeline system as described in section 5.1.
•The radiated power is significantly lower than that of telecommunications equip‐
ment. According to current scientific knowledge, the operation of this device can
be classified as safe and non-hazardous.
2 SAFETY INFORMATION
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3 Product description
3.1 Product identification
3.1.1 Information about the housing
Information identifying the sensor (serial number, part number, and type code) and the
electrical connection are provided on the housing (see label) of the sensor.
3.1.2 Type code
T-Easic®FTS - I 10 0 F 1 4 A
1 2 3 4 5 6 7 8
Position Description
1 Product group
T-Easic®FTS (flow sensors)
2 Type
I: Industrial version H: Hygienic version
3 Probe length
06: 60mm
10: 100mm
20: 200mm
4 Process connection
0: without process connection
1: Clamping ring
5 Media
F: Liquids
6 Display
0: No
1: Yes (OLED +3 status LEDs)
7 Electrical connection
4: M12, 4-pin
8 Electrical power
A: 1 digital output + 1 digital input/output
B: 1 digital output + 1 digital input/output/analog output
NOTE
Not all versions with the type code can be combined
3.2 Product characteristics
3.2.1 Device view
The T-Easic® is offered in two versions:
•Industrial version with display, operating buttons and VISTAL housing
•Hygienic version with 1.4404 stainless steel housing (316L).
PRODUCT DESCRIPTION 3
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1
3
4
4
3
2
1
Figure 1: View of the industrial version T-Easic®, hygienic version
1M12 electrical connection
2Display with operating buttons and LEDs
3Housing
4Measurement probe
3.2.2 Control elements (industrial version only)
The sensor is controlled using the display and the operating buttons (industrial version
only).
A detailed description of the buttons and their functions can be found in see "Delay
Mode Q1", page 43.
NOTE
Both versions of the T-Easic® can be programmed using SICK SOPASET via the IO-Link
1.1 communication interface.
Information on IO-Link can be found in see "Operation", page 25.
3.3 Product features and functions
Principle of operation
The T-Easic FTS (Flow Thermal Switch) monitors the flow rate of liquids (e.g. water, aque‐
ous media, oil, etc.).
This measurement method is based on the calorimetric principle. The sensor measures
the cooling effect of the liquid flowing past the heated measurement probe. The higher
the flow rate of the liquid, the greater the cooling effect on the heated probe.
The sensor has two configurable digital outputs (Q1 and Q2) for flow and temperature.
Q1 can also be used for empty pipe detection. The sensor can detect whether there is
medium at the sensor tip and thereby detect an empty pipe.
The Q1 digital output also has an IO-Link interface (see see "Operation", page 25).
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Q2 can also be used as a pulse output or digital input.
Depending on the electrical version (see "Type code", page 9), Q2 can also be used as
an analog output.
Fields of application
The T-Easic® is particularly suitable for measurement tasks relating to coolant circuits,
pumps, heat exchangers, leak monitoring for process lines, dry-running protection for
pumps, as well as monitoring the oil in hydraulic systems, the lubrication of wind
turbines, and hydraulic circuits. Due to its high temperature resistance, the T-Easic® is
also suitable for use in SIP (Sterilization in place) processes.
PRODUCT DESCRIPTION 3
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4 Transport and storage
4.1 Transport
For your own safety, read and observe the following instructions:
NOTICE DAMAGE TO THE SENSOR DUE TO IMPROPER TRANSPORT.
•When being transported, the device must be packed in a shockproof manner and
protected against moisture.
•Recommendation: Use the original packaging as it offers optimal protection.
•Transport should only be carried out by qualified personnel.
•Always exercise the utmost care and caution when unloading and transporting the
sensor within your company.
•Pay attention to the symbols on the packaging.
•Do not remove the packaging until immediately before starting the installation.
4.2 Transport inspection
Immediately after receipt of the goods, check the delivery for completeness and any
damage that may have occurred during transport. Proceed as follows in the event of
externally visible transport damage:
•Do not accept the delivery, or only with reservations.
•Note the extent of damage on the transport documents or on the carrier’s delivery
bill.
•Submit a complaint.
NOTE
Defect complaints should be submitted immediately after they are noticed. Claims for
damages can only be made prior to expiry of the relevant complaint period.
4.3 Storage
Store the device under the following conditions:
•Recommendation: Use the original packaging.
•Do not store outdoors.
•Store in a dry and dust-protected place.
•Do not store in an airtight container: This does not allow any residual moisture to
escape.
•Do not expose to aggressive substances.
•Protect from sunlight.
•Avoid mechanical shocks.
•Storage temperature range: see see "Technical data", page 55.
•For storage periods longer than 3months, regularly check the general condition of
all components and the packaging.
4 TRANSPORT AND STORAGE
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5 Mounting
5.1 Installation conditions
When installing the sensor, the system must be de-pressurized and the pipe in which
the sensor is to be installed must be empty.
For flow and temperature measurement, the inserted probe must always be completely
enclosed by the medium. If the sensor is used for empty pipe detection, the sensor
detects whether there is medium at the sensor tip and can thereby detect an empty
pipe.
The minimum insertion depth 3 of ≥12mm must be adhered to.
The cutting ring of the process connection adapter 1 must be ≥25mm away from the
probe tip 2 to avoid damage to the sensor element.
The sensor probe should be positioned in the middle of the pipe and must not be in
contact with the pipe wall.
A minimum distance of ≥10mm from the tip of the probe to the pipe wall must be
maintained 4.
At medium temperatures above 100°C, the distance between the bottom of the
housing and the top of the process connection adapter must be at least 25mm 5.
NOTE
If a Sick process connection adapter is used (see see "Accessories", page 68, the
60mm probe cannot be used at process temperatures above 100°C. This is because
the separation distances cannot be maintained.
1
2
3
4
5
Figure 2: Minimum lengths during installation
1Clamping area of the cutting ring
2Distance between cutting ring threaded connection and probe tip ≥ 25mm
3Insertion depth ≥ 12mm
4Distance from the probe tip to pipe wall ≥ 10mm
5Distance between the bottom of the housing and the top of the process connection
adapter at temperatures above 100°C: ≥ 25mm
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The inlet zone before the sensor should be at least 5 to 10 times the pipe diameter. The
outlet zone after the sensor should be at least 3 to 5 times the pipe diameter.
Mind. 5-10 DN
Mind. 5-10 DN
Mind. 3-5 DN
Mind. 3-5 DN
Figure 3: Recommended inlet and outlet zones
For vertically installed pipes, installation in the riser is recommended. The sensor must
not be installed in front of or in a downpipe, or in an open downpipe.
Figure 4: Vertical installation position
For horizontal pipes, side mounting or mounting from below is possible (only applies if
the pipe is free of deposits).
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Figure 5: Horizontal installation position
Mounting from above is only possible if the pipeline is completely filled with medium.
NOTICE
Restrictions and additional conditions apply in the case of installations for hygienic
applications (see see "Mounting the hygienic process adapter", page 18 and see
"Removing the hygienic process adapter", page 21)
5.2 Probe alignment to the flow direction
For optimum measurement accuracy, make sure that the arrow on the bottom shell of
the sensor is aligned in the direction of flow.
1
2
Figure 6: Probe alignment to the flow direction
1Arrow on the bottom shell of the housing
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2Flow direction
NOTE
For different installation conditions or a different probe alignment, the measurement
accuracy cannot be maintained.
5.3 Probe alignment for empty pipe detection
For optimum empty pipe detection, make sure that the sensor is installed laterally in
the pipeline and that the medium can flow off the sensor tip well. The pipe will only be
detected as empty if the probe is uncovered and free of debris.
45°
45°
Figure 7: Alignment of the T-Easic® for empty pipe detection
5.4 Mounting the sensor
1. Stop the flow.
2. Depressurize the system.
3. Empty the pipe in which the sensor is to be installed.
4. Install the process connection adapter or T-piece at the desired installation loca‐
tion. Make sure that the interfaces are sealed off.
5. Install the sensor in the process connection adapter or in the T-piece (see see
"Mounting the process connection adapter", page 16see "Mounting the hygienic
process adapter", page 18 and see "Mounting in a T-piece", page 18).
NOTICE LEAK
When sealing the process connection and pipe, take into account the operating pres‐
sure so as to select the correct sealing method.
5.5 Mounting the process connection adapter
Only use original adapters from SICK. These are available as accessories (see "Acces‐
sories", page 68).
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1
2
34
Figure 8: Parts of the process connection adapter
1Coupling nut
2Rear clamping ring
3Front clamping ring
4Process connection
1. Insert the probe of the sensor into the process connection adapter. Adjust the
adapter to the correct height (see see "Installation conditions", page 13).
2. Hand tighten the coupling nut until the probe can no longer be turned by hand or
moved axially in the connection.
3. Mark the coupling nut in the 6 o’clock position.
4. Hold the process connection with an open-end wrench (width across flats 27) and
tighten the coupling nut 1 1/4 turns to the 9 o’clock position. For this purpose, use
an open-end wrench with a width across flats of 16.
Figure 9: Mounting a process connection adapter on the sensor probe
5.6 Removing and remounting the process connection adapter
CAUTION PRESSURE
Always depressurize the system. Stop the flow and drain the pipe before removing the
sensor.
The process connection adapter can be removed from the sensor and remounted multi‐
ple times. The compression fitting remains firmly attached to the sensor probe (cannot
be detached from the sensor probe once it has been mounted (see see "Mounting the
process connection adapter", page 16)).
Removing the process connection adapter
Hold the process connection with an open-end wrench (width across flats 27). Loosen
the coupling nut using an open-end wrench (width across flats 16).
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Remounting the process connection adapter
1. Insert the probe with the mounted compression fitting into the process connec‐
tion. When doing so, make sure that the sealing surfaces are clean and there is no
damage on the surface.
2. Tighten the coupling nuts finger tight. Then tighten them using an open-end
wrench (width across flats 16) until you feel a sharp increase in the force to
be applied (approx. 1/4 turn). While doing so, hold the body of the fitting with a
second open-end wrench (width across flats 27).
5.7 Mounting in a T-piece
Use only original T-pieces from SICK. These are available as accessories (see see
"Accessories", page 68).
When mounting in these T-pieces, use the sensor variants with a permanently pre-
mounted clamping ring (see see "Type code", page 9 position 4).
During installation, insert the sensor with pre-assembled clamping ring into the T-piece
until the clamping ring is seated in the nozzle. Align the sensor so that the arrow on
the bottom shell of the sensor points in the direction of flow. Hold the T-piece in place
while tightening the coupling nut until there is noticeable resistance. Slightly tighten the
coupling nut at this point using an open-end wrench with a width across flats of 16.
1
Figure 10: Mounting of the T-Easic® with permanently pre-mounted clamping ring in a T-piece
NOTE
Removal of the sensor with pre-assembled clamping ring from the T-piece is carried
out in the same way as described in see "Removing and remounting the process
connection adapter", page 17.
5.8 Mounting the hygienic process adapter
For hygienic applications, the sensor must always be combined with the hygienic proc‐
ess adapter. Installation must always be carried out in such a way that the installation
space around the installation is self-draining. That is,the process medium must be able
to flow off completely under the influence of gravity only.
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Table 1: Installation
Permissible installation Impermissible installation
Media flow downwards Media can collect in the installation space
PWR
S1
S2
Orient the leakage hole 1 downwards
1
β
≥ 3°
β
Media in the installation space cannot drain
off
Orient the leakage hole 1 downwards
1
β
β
≥ 3°
PWR
S1
S2
Media in the installation space cannot drain
off
PWR
S1
S2
NOTE
EHEDG-certified installations are only possible using the process connections listed in
the EHEDG Position Paper. For this purpose, special seals or connection systems must
be used, which also comply with the relevant EHEDG Position Paper. These seals are not
included with delivery.
NOTE
Furthermore, for EHEDG compliant installations, the conditions described in the EHEDG
Position Paper must be adhered to. Particular care must be taken to ensure that the
prescribed conditions in the dead zone are met, see figure 11.
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d
D
L
L
≤ (D-d)
Figure 11: Conditions in the dead zone according to the EHEDG Position Paper, Version 5
The hygienic process adapter is supplied assembled and must not be unscrewed.
Figure 12: Structure of the hygienic process adapter in the assembled state
1. Insert the probe of the sensor into the hygienic process adapter (P/N 2093548). If
you perform a rotary movement in addition to the axial movement when inserting
the measuring probe, the sensor can be inserted more easily. Adjust the adapter
to the correct height (see see "Installation conditions", page 13). For optimum
measurement accuracy, make sure that the arrow on the bottom shell of the
sensor is aligned in the direction of flow (see see "Probe alignment to the flow
direction", page 15)
2. Hand tighten the coupling nut until the probe can no longer be turned by hand or
moved axially in the connection.
5 MOUNTING
20 O P E R A T I N G I N S T R U C T I O N S | T-EASIC® FTS 8023072.1JQO/2023/06/05 | SICK
Subject to change without notice
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