SICK SIM1004 User manual

OPERATING INSTRUCTIONS
SIM1004
Sensor Integration Machine

Described product
SIM1004
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Explanation of symbols............................................................................ 5
1.3 Further information................................................................................... 6
1.4 SICK service.............................................................................................. 6
2 Safety information............................................................................ 7
2.1 General safety notes................................................................................ 7
2.2 Intended use............................................................................................. 7
2.3 Improper use............................................................................................. 7
2.4 Cybersecurity............................................................................................ 8
2.5 Limitation of liability................................................................................. 8
2.6 Modifications and conversions................................................................ 8
2.7 Requirements for skilled persons and operating personnel.................. 9
2.8 Operational safety and particular hazards.............................................. 9
3 Product description........................................................................... 11
3.1 Device view................................................................................................ 11
3.2 Functionality.............................................................................................. 11
3.3 SICK AppSpace......................................................................................... 11
3.4 Preset Ethernet interfaces....................................................................... 12
4 Transport and storage....................................................................... 13
4.1 Transport................................................................................................... 13
4.2 Transport inspection................................................................................. 13
4.3 Storage...................................................................................................... 13
5 Mounting............................................................................................. 14
5.1 Overview of mounting procedure............................................................. 14
5.2 Scope of delivery....................................................................................... 14
5.3 Preparing for mounting............................................................................. 14
5.4 Mounting the device................................................................................. 15
5.5 Mounting the device at a critical ambient temperature from 40 °C..... 15
6 Electrical installation........................................................................ 16
6.1 Important information.............................................................................. 16
6.2 Preparing the electrical installation......................................................... 16
6.3 Assembling the cables (optional)............................................................ 16
6.4 Overview of connections.......................................................................... 17
6.5 Pin allocation of the connections............................................................ 17
6.6 Connecting peripheral devices................................................................ 19
6.7 Connecting voltage supply....................................................................... 20
7 Commissioning.................................................................................. 21
7.1 Preparatory commissioning..................................................................... 21
CONTENTS
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8 Operation............................................................................................ 22
8.1 Status LEDs............................................................................................... 22
8.2 Device status............................................................................................. 22
9 Maintenance...................................................................................... 24
9.1 Cleaning..................................................................................................... 24
9.2 Maintenance plan..................................................................................... 24
10 Decommissioning............................................................................. 25
10.1 Disposal..................................................................................................... 25
11 Technical data.................................................................................... 26
11.1 Features.................................................................................................... 26
11.2 Interfaces.................................................................................................. 26
11.3 Mechanics and electronics...................................................................... 27
11.4 Ambient data............................................................................................. 27
12 Annex.................................................................................................. 29
12.1 Dimensional drawing................................................................................ 29
12.2 Licenses.................................................................................................... 29
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. Information on this can be found in the
operating instructions for the machine or system.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
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1.3 Further information
NOTE
Further documentation for the device can be found on the online product page at:
•www.sick.com/SIM10xx
There, additional information has been provided depending on the product, such as:
•Model-specific online data sheets for device types, containing technical data,
dimensional drawing, and specification diagrams
•EU declaration of conformity and certificates for the product family
•Dimensional drawings and 3D CAD dimension models of the device types in
various electronic formats
•Other publications related to the devices described here
•Publications dealing with accessories
1.4 SICK service
If you require any technical information, our SICK Service will be happy to help. To find
your agency, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 General safety notes
The following safety notes must always be observed regardless of specific application
conditions:
•The device must only be mounted, commissioned, operated, and maintained by
professionally qualified safety personnel.
•Electrical connections with peripheral devices must only be made when the volt‐
age supply is disconnected.
•The device is only to be operated when mounted in a fixed position.
•The device voltage supply must be protected in accordance with the specifications.
•The specified ambient conditions must be observed at all times.
•The electrical connections to peripheral devices must be screwed on correctly.
•The cooling fins or fan - if present - must not be covered or restricted in their
functionality.
•The pin assignment of pre-assembled cables must be checked and adjusted if
necessary.
•These operating instructions must be made available to the operating personnel
and kept ready to hand.
2.2 Intended use
The device is a programmable control and evaluation unit for sensors and image proc‐
essing devices. The device also acts as a link between system and plant controls, and
the connected terminal devices. The device is mainly used in an industrial environment
in production, testing, and control. Other applications are possible depending on the
device-specific properties.
The device is programmed on a PC by using the development environment software
SICK AppSpace. Depending on the application, a browser-based, graphical user inter‐
face (HMI) can be created, which provides opportunities defined by the application
developer to influence an application at operator level.
The device connection to the peripherals is established by means of a range of indus‐
trial interfaces.
The device offers various interfaces for controlling, programming, and operating pur‐
poses, which can be activated as necessary via development environments, control
systems (programmable logic controllers), or applications.
However, configuration, programming, and control requires various technical skills,
depending on how the device is connected and used.
2.3 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
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WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in these operating instructions must be strictly observed.
■Shut down the product immediately in case of damage.
2.4 Cybersecurity
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive and holistic cybersecurity concept. A suitable concept com‐
prises organizational, technical, procedural, electronic, and physical levels of defense
and provides suitable measures for different types of risks. SICK's products and solu‐
tions must be viewed as a component of this concept.
Information on Cybersecurity can be found at: www.sick.com/psirt .
2.5 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
NOTE
Programmable device
The Sensor Integration Machine (SIM) is a programmable device.
Therefore, the respective programmer is responsible for his/her programming perform‐
ance and the resulting operating principle of the device.
The liability and warranty of SICK AG is limited to the device specification (hardware
functionality and any programming interfaces) according to the agreed conditions.
Therefore, SICK AG is not liable, among other things, for damages that are caused by
programming of the customer or third parties.
2.6 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2 SAFETY INFORMATION
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2.7 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
This product documentation refers to the following qualification requirements for the
various activities associated with the device:
■Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions, to be able to carry out work on
electrical systems and to detect and avoid any potential dangers independently.
The electrician must comply with the provisions of the locally applicable work
safety regulation.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.8 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
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WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
2.8.1 LED RG0
The product is fitted with LEDs in risk group 0. The accessible radiation from these
LEDs does not pose a danger to the eyes or skin.
2 SAFETY INFORMATION
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3 Product description
3.1 Device view
1
2
3
4
Figure 1: SIM1004 device view
1Elongated drill hole for mounting
2Status indicators
3Servicing panel
4Connections for Ethernet and sensors
3.2 Functionality
The SIM1004 Sensor Integration Machine is part of the eco-system SICK AppSpace
Opens new paths for solving applications.
Data from SICK sensors such as laser scanners or cameras can be merged, evaluated,
archived, and transmitted.
Other sensors can be integrated via IO-Link, for example for distance and height meas‐
uring purposes.
Ethernet interfaces with OPC UA and MQTT provide preprocessed data (edge comput‐
ing) for cloud computing. In addition, the SIM can be integrated into a SICK CAN sensor
network.
The SICK AppSpace open software platform enables tailor-made application programs
to be developed for demanding applications.
HMIs can be displayed and data visualized via a browser-capable notebook, tablet or
PC. The required app is developed in SICK AppStudio.
3.3 SICK AppSpace
PRODUCT DESCRIPTION 3
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Detailed instructions on the SICK AppStudio as well as programming the device can be
found at supportportal.sick.com.
3.4 Preset Ethernet interfaces
NOTE
Preset IP addresses of the ETHERNET interfaces:
•ETHERNET 1: 192.168.0.1
•ETHERNET 2: 192.168.1.1
•ETHERNET 3: 192.168.2.1
When expanding the 1 GigE interfaces with one or more Ethernet switches, it is essen‐
tial to use only jumbo-frame compatible 1 GigE switches. Switches limited to just
100 Mb/s do not support the data packet mode used by cameras and can cause
transmission errors.
Changing the IP addresses
The individual IP addresses can be changed using the Welcome app pre-installed in the
device or via the SICK PC tool SOPAS ET .
3 PRODUCT DESCRIPTION
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4 Transport and storage
4.1 Transport
For your own safety, please read and observe the following notes:
NOTICE
Damage to the product due to improper transport.
■The device must be packaged for transport with protection against shock and
damp.
■Recommendation: Use the original packaging as it provides the best protection.
■Transport should be performed by trained specialist staff only.
■The utmost care and attention is required at all times during unloading and
transportation on company premises.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
•Do not accept the delivery or only do so conditionally.
•Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
•File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.3 Storage
Store the device under the following conditions:
•Do not store outdoors.
•Store in a dry area that is protected from dust.
•Do not expose to any aggressive substances.
•Protect from sunlight.
•Avoid mechanical shocks.
•Storage temperature: see "Technical data", page 26.
•For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
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5 Mounting
5.1 Overview of mounting procedure
NOTE
The mounting procedure described here for the device meets the requirements for use
in the target system.
Additional or different requirements may become necessary in the laboratory and dur‐
ing preparation, and should be taken into account as necessary, see "Commissioning",
page 21. If you have any questions or anything remains unclear in this regard, please
contact our service team.
•Mounting the device.
•Connect the cables.
•Connecting peripheral devices.
•Connecting the voltage supply.
5.2 Scope of delivery
•SIM1004
•1x grounding screw
•1x toothed lock washer
•Safety note
•Optional: ordered accessories
NOTE
For a list of cables suitable for use with the device, see: supportportal.sick.com or
at www.sick.com.
5.3 Preparing for mounting
Installation requirements
NOTE
The specific mounting instructions must be taken into account at high ambient temper‐
atures from 40 °C.
For additional information see "Mounting the device at a critical ambient temperature
from 40 °C", page 15.
•Select the mounting site: Plan space requirements and sufficient distance from
other devices. Be aware of the possibility of heat dissipation.
•Unpack the device and allow to acclimatize to avoid formation of condensation.
Preparing for mounting
1. Place the device at the mounting site.
2. Mark the mounting holes.
3. Proceed to drill the mounting holes.
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5.4 Mounting the device
1. Place device at mounting site.
2. Fasten the device with at least two M6 screws (max. 6 Nm) and corresponding
washers on opposite sides of the device.
NOTICE
Use self-locking or lock nuts on mounting sites that are exposed to vibrations to
prevent the holding plates from loosening.
5.5 Mounting the device at a critical ambient temperature from 40 °C
NOTICE
To prevent damage to the device or the attached peripheral devices at high ambient
temperatures from 40 °C, the following extended installation conditions must be taken
into account when mounting the device.
Prerequisites
•Aluminum profiles for mounting on the system (min. 40 x 40 mm and 500 mm in
length)
•No direct sunlight and heat radiation
•Distance to other components or housing walls: min. 100 mm
Installation steps
1. Set device on aluminum profile.
2. Fasten device with at least two M6 screws (max. 6 Nm) on opposite device sides
and corresponding washers.
NOTICE
Use self-locking or lock nuts on mounting sites that are exposed to vibrations to prevent
the holding plates from loosening.
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6 Electrical installation
6.1 Important information
WARNING
Risk of injury and damage caused by electrical current!
Due to equipotential bonding currents, incorrect earthing can lead to the following
dangers and faults: Voltage is applied to the metal housing, cable fires due to cable
shields heating up, the product and other devices become damaged.
■Generate the same ground potential at all grounding points.
■Ground the equipotential bonding via the functional ground connection with a low
impedance.
NOTICE
Device damage due to improper supply voltage!
■Only operate the device with the specified supply voltage.
■The voltage supply and all connected signals must meet the requirements for
extra-low voltages with safe separation (SELV) as specified in EN 61010. The
external voltage supply of the device must bridge a short-term power interruption
of 20 ms in order to meet the requirements of EN 60204-1.
■Only devices that are also supplied with safety extra-low voltage must be con‐
nected.
NOTE
Layout of data cables
■Use screened data cables with twisted-pair wires.
■Implement the screening design correctly and completely.
■To avoid interference, e.g. from switching power supplies, motors, clocked drives,
and contactors, always use cables and layouts that are suitable for EMC.
■Do not lay cables over long distances in parallel with power supply cables and
motor cables in cable channels.
6.2 Preparing the electrical installation
To carry out the electrical installation, you will need:
•Connection cables for the peripheral devices, including the corresponding data
sheets
•Voltage supply cable
•If customers assemble the cables: crimping tool, ferrules, soldering iron, and other
installation material
6.3 Assembling the cables (optional)
For a list of cables suitable for use with the device, see the document “SIMxxxx_Cable-
Overview” available from: supportportal.sick.com
Customer assembly of the cables is only necessary in special cases. Ensure a sufficient
length of cable is provided, e.g., for strain-relief clamps.
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NOTICE
Risk of damage/malfunction due to incorrect PIN assignment
Incorrect wiring of the male connectors/female connectors can lead to damage to or
malfunctions in the system.
■Observe data sheets provided by the cable manufacturer.
■Observe the pin assignment.
6.4 Overview of connections
13
2
4
5
Figure 2: SIM1004 connection overview
1ETH 1 PoE In: SIM supply voltage and gigabit Ethernet
2ETH 2 – ETH 3 PoE Out: 2 x 1 gigabit Ethernet with PoE
3SENSOR: connection with digital inputs/outputs and voltage supply. Can be alternatively
used as a IO-Link master connection.
4microSD card slot
5USB connection (Micro-B, for configuration/diagnostics/firmware update)
6.5 Pin allocation of the connections
6.5.1 ETHERNET 1: PoE In
1
7
2
6
54
3
8
Table 2: ETH1 pin assignment, M12 – 8-pin, X-coded, female
PIN Data Voltage supply
Mode A* Mode B*
Option 1 Option 2 Option 1 Option 2
1 D1+ DC+ DC-
2 D1- DC+ DC-
3 D2+ DC- DC+
4 D2- DC- DC+
5 D4+ DC+ DC-
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PIN Data Voltage supply
Mode A* Mode B*
Option 1 Option 2 Option 1 Option 2
6 D4- DC+ DC-
7 D3- DC- DC+
8 D3+ DC- DC+
*Mode A and mode B possible in line with IEEE 802.3at.
Additional notes
•The SIM1004 requires a supply via PoE from class 4 (e.g. via a PoE injector or
switch according to standard 802.3at).
•SIM supply voltage, see "Important notes".
•Ethernet connection, e.g. for PC or network
•Transmission rate: 10/100/1,000 Mbit/s
•When expanding the 1 GigE interfaces with one or more Ethernet switches, it is
essential to use only jumbo-frame compatible 1 GigE switches.
•Transmission rate: max. 1 Gb/s
6.5.2 ETHERNET 2-3: PoE Out
1
7
2
6
54
3
8
Table 3: ETH2- ETH3 pin assignment, M12 - 8-pin, X-coded, female
Pin Specifications Voltage supply
1 D1+ DC+
2 D1- DC+
3 D2+ DC-
4 D2- DC-
5 D4+
6 D4-
7 D3-
8 D3+
Additional notes
•The ETH2-3 connections with PoE Out can be used to connect to picoCam and
midiCam family cameras and SICK LiDAR sensors as well as a PC or network.
•The relevant drivers are implemented in the SIM1004 to enable usage of the SICK
picoCam and midiCam camera families.
Important:
°Up to and including SIM1012 firmware version 1.x.x, only first generation
picoCam and midiCam cameras are supported.
°For SIM1012 firmware version 2.x.x and above, only picoCam2 and midi‐
Cam2 cameras as well as third party GigE Vision compatible cameras are
supported.
•Transmission rate: max. 1 Gb/s
•Jumbo frame support is required when using Ethernet switches.
•ETH2-3: with class 4 PoE Out
•PoE voltage supply is factory deactivated
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•PoE voltage supply is only activated by the relevant app after the boot process
•Information on available performance see "Mechanics and electronics", page 27
6.5.3 SENSOR
1
43
5
2
Table 4: SENSOR pin assignment, M12 – 5-pin, A-coded, female
Pin Signal Function Factory settings
1 +24 V Supply voltage for
peripherals, configura‐
ble
Deactivated
2 Input 2 Digital input -
3 GND Ground -
4 C/Q or Input 1 / Out‐
put 1
C/Q IO-Link or configu‐
rable switching input/
output
All IO connections con‐
figured as inputs
5 NC Not connected -
Housing - Screen -
Additional notes
•IO-Link master
•The digital inputs and output on SENSOR are switchable, regardless of whether
the supply voltage is activated at Pin1. A ground connection on Pin3 is required in
all cases.
•digital output
°Max. output 100 mA
°Min. high output logic level: 21 V
°Max. low output logic level: 3 V
°Push-pull switch
°Max. IO-Link output frequency: 230 kHz
°Max. IO output frequency: 30 kHz
•Digital inputs
°Min. high input logic level: 12 V
°Max. low input logic level: 4 V
°Max. IO-Link input frequency: 230 kHz
°Max. IO input frequency: 30 kHz
•Max. 1 A output for supply voltage connection (compliant with LPS)
•HTL encoders use push-pull switches and can therefore be connected via the
digital inputs.
Recommendation when using SENSOR for illumination
Short flash times can be achieved by using an illumination unit with signal strobe and
by using pin4 as a digital output signal with a constant supply voltage on pin1 (Signal
Strobe Mode).
The SIM1004 does not support Power Strobe Mode via the "Connector.Power.Gate” API.
6.6 Connecting peripheral devices
The device can be connected to a wide range of sensors and cameras.
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The required pin assignments can be found in the data sheets for the peripherals to be
connected as well as in the relevant connection descriptions, see "Pin allocation of the
connections", page 17.
1. Connect the cables to peripheral devices.
2. Route the cables to the device using installation materials (cable channels, cable
ties, etc.). When doing so, pay attention to cable strain relief.
3. Connect cables to the relevant device connections and screw together tightly.
4. Seal unused connections with dummy plugs.
6.7 Connecting voltage supply
NOTICE
Risk of damage to peripheral devices!
If peripheral devices are connected when the voltage supply is also applied, these
devices can become damaged.
■Only connect peripheral devices when the voltage supply is disconnected.
1. Connect the voltage supply cable(s) to the device.
2. Lay the cable(s) with strain relief.
3. Have the user connect the voltage supply.
4. Have the user activate the voltage.
6 ELECTRICAL INSTALLATION
20 O P E R A T I N G I N S T R U C T I O N S | SIM1004 8023516/1BQH/2021-07-28 | SICK
Subject to change without notice