SICK S3000 Cold Store Operating instructions

ADDENDUM OPERATING INSTRUCTIONS
S3000 Cold Store
Safety Laser Scanner
en

Addendum Operating Instructions
S3000 Cold Store
2©SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/YY95/2016-02-05
Subject to change without notice
This document is protected by the law of copyright, whereby all rights established therein remain with the
company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits
of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without
the explicit written approval of the company SICK AG.

Addendum Operating Instructions
S3000 Cold Store
8012029/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 3
Subject to change without notice
Contents
Contents
1About this document.........................................................................................................4
2On safety.............................................................................................................................4
2.1 Applications of the device.....................................................................................4
2.2 General safety notes and protective measures ..................................................4
3Product description ...........................................................................................................5
3.1 Special features ....................................................................................................5
3.2 Status indicators ................................................................................................... 6
4Mounting ............................................................................................................................7
5Electrical installation........................................................................................................8
5.1 System connection................................................................................................8
5.2 Parameter setting and diagnostics connection.................................................10
6Care and maintenance ...................................................................................................11
6.1 Cleaning the front screen ...................................................................................11
6.2 Replacing desiccant cartridge ............................................................................11
7Technical specifications.................................................................................................12
7.1 Data sheet ...........................................................................................................12
7.2 Dimensional drawings ........................................................................................13
7.2.1 S3000 Cold Store..............................................................................13
8Ordering information.......................................................................................................15
8.1 Delivery ................................................................................................................15
8.2 System available .................................................................................................15
8.3 Accessories/spare parts.....................................................................................15
9Annex ................................................................................................................................16
9.1 Compliance with EU directives ...........................................................................16
9.2 List of tables........................................................................................................17
9.3 List of illustrations...............................................................................................17

Chapter 1Addendum Operating Instructions
S3000 Cold Store
4©SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/YY95/2016-02-05
Subject to change without notice
About this document
1About this document
This document is an original document.
This addendum is only applicable to the S3000 Cold Store safety laser scanner with one of
the following entries on the type label in the field Operating Instructions:
8011877
8011877/TL59
8011877/YY95
This document is part of SICK part number 8011877 (addendum operating instructions
“S3000 Cold Store Safety Laser Scanner” in all available languages).
This addendum only applies in conjunction with the original operating instructions
“S3000 Safety Laser Scanner” (SICK part number 8009791).
If not otherwise revised in this document, the information in the original operating
instructions applies, which relate to the S3000 Advanced safety laser scanner.
For the configuration and diagnostics of these devices you require CDS (Configuration &
Diagnostic Software) version 3.50 or higher.
2On safety
2.1 Applications of the device
The S3000 Cold Store safety laser scanner is used to protect persons and plant. The
S3000 Cold Store is particularly suitable for use in cold environments.
It is possible to implement both stationary applications, e.g. area protection or gate
protection, and also mobile applications, e.g. AGV.
Ambient conditions, e.g. rain, snow, fog or incident sunlight, are only compensated to a
limited extent by the S3000 Cold Store. Usage outdoors in the open is not foreseen.
The safety laser scanner’s safety level corresponds to category 3 as per EN ISO 13849C1,
it can be used up to SIL2 as per IEC 61508.
2.2 General safety notes and protective measures
Safety notes
This addendum must be made available to the operator of the system, machine or the
vehicle where the S3000 Cold Store safety laser scanner is used, together with the original
operating instructions. The operator is to be instructed by qualified safety personnel and is
to read and follow the addendum; the operating instructions must also be followed.
Note
Note
Note

WARNING

Addendum Operating Instructions Chapter 3
S3000 Cold Store
8012029/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 5
Subject to change without notice
Product description
3Product description
This chapter provides information on the special features and properties of the S3000
Cold Store safety laser scanner. It also describes the properties and functions that differ
from the S3000 Advanced.
Please read this chapter before mounting, installing and commissioning the device.
3.1 Special features
protective field range 7 m
warning field range 49 m (20 m at 20%reflectivity)
180° scan area
4protective and warning fields (field sets)
minimum response time 60 ms
safe bus interfacing using SICK Intelliface products
extended temperature range from –30 °C to +50 °C
The S3000 Cold Store is specially designed for cold environments. It can be used at
ambient temperatures from –30 °C to +50 °C
The device meets enclosure rating IP 67 as per EN 60529 and is equipped with an
internal, thermostatically controlled heater. The heater switches on as necessary. The
safety laser scanner is ready for operation when the required temperature has been
reached in the housing. The heater switches on automatically as necessary during
operation (cyclic heating process).
When the device is switched on, the warm-up process takes approx. 60 minutes at an
external temperature of –30 °C.
Transferring the device from a warm to a cool area can cause condensation to form on
the front screen. In this case, the scanner shows “Front screen dirty” and    or
  .In this case, a warm-up phase of up to three hours is recommended to allow the
device to reach the ambient temperature.
Notes

Chapter 3Addendum Operating Instructions
S3000 Cold Store
6©SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/YY95/2016-02-05
Subject to change without notice
Product description
3.2 Status indicators
In addition to the display elements from the S3000, the S3000 Cold Store has a blue LED
on the right beside the front screen with the following significance:
Heater switched on, device warming up
Once the necessary temperature has been reached in the housing, the safety laser
scanner is ready for operation (warm-up time at –30 °C: approx. 60 minutes).
During operation, the LED illuminates occasionally and signals “warming up”. The S3000
Cold Store remains ready for operation while the LED is illuminated.
Blue
Fig.
1
:
“Heater switched on”
LED
Note
Blue LED

Addendum Operating Instructions Chapter 4
S3000 Cold Store
8012029/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 7
Subject to change without notice
Mounting
4Mounting
To calculate the safety distance and the size of the protective field when operated
horizontally or vertically in stationary or mobile applications, read the chapter “Mounting”
in the original operating instructions “S3000 Safety Laser Scanner” (SICK part
number 8009791). Also pay attention to the information there on the contour as reference
function and the information on the time for monitoring case switching.
The S3000 Cold Store can be mounted in any position.
An adjustable bracket is available for easy mounting. This bracket allows the safety laser
scanner to be adjusted in the x and y direction.
During mounting and adjustment, please observe the dimensional drawings in section
7.2 “Dimensional drawings” on page 13.
Ensure the scan line is at the correct height during mounting. For information on the
beam exit height, see the dimensional drawing S3000 Cold Store (see Fig. 5 on
page 13).
Fig.
2
:
Adjustable bracket
Notes
±
7.5°
±
7.5°

Chapter 5Addendum Operating Instructions
S3000 Cold Store
8©SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/YY95/2016-02-05
Subject to change without notice
Electrical installation
5Electrical installation
Switch the power supply off!
The machine/system could inadvertently start up while you are connecting the devices.
Ensure that the entire machine/system is disconnected during the electrical
installation.
5.1 System connection
The inputs and outputs for the S3000 Cold Store are on the 16-pin connection plug (screw-
type terminals). Feed the connection cables through one of the three cable glands into the
plug housing.

WARNING
Fig.
3
:
Connection plug
Cable glands
Cable gland

Addendum Operating Instructions Chapter 5
S3000 Cold Store
8012029/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 9
Subject to change without notice
Electrical installation
Pin Signal Function
1EFIAEnhanced function interface = safe SICK device
communication
2RxD RSC232 interface to the PC
3B1 Static control input B
4 0 V DC heating Supply voltage for the heating
5ERR Application diagnostic output — error/contamination or
connection for a jumper for addressing as guest1)
6A1 Static control input A or connection for a jumper for
addressing as guest1)
7A2 Static control input A
8 0 V DC scanner Supply voltage for the safety laser scanner
9EFIBEnhanced function interface = safe SICK device
communication
10 TxD RSC232 interface to the PC
11 B2 Static control input B
12 +24 V DC heating Supply voltage for the heating
13 OSSD1
14 OSSD2
Output signal switching device
15 WF Output, object in warning field
16 +24 V DC scanner Supply voltage for the safety laser scanner
To prevent EMC problems, no wires are allowed to be connected to connection
terminals that are not used.
Separate connection terminals are available for the connection of the supply voltage for
the safety laser scanner and for the heater. This configuration makes it possible to
warm-up the safety laser scanner to operating temperature prior to actual operation.
An unregulated 24 V DC power supply is sufficient to supply the heating (max. ±5%
residual ripple). Full heating performance is only reached at a supply voltage of 24 V DC.
The heater’s cyclic current consumption is approx. 4 A.
If you use a common power supply for the safety laser scanner and the heater, you
must connect terminals 4 and 8, 12 and 16. In this case the power supply must comply
with the requirements for the safety laser scanner and provide the current required for
the safety laser scanner and the heater. (See Tab. 2 on page 12).
1) In an EFI system, a device must be defined as a guest using a jumper between pin 5 and pin 6. This is also
necessary if several safety laser scanners are connected to one EFI string on a Flexi Soft safety controller.
Tab.
1
:
Pin assignment of the
connection plug
Notes

Chapter 5Addendum Operating Instructions
S3000 Cold Store
10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/YY95/2016-02-05
Subject to change without notice
Electrical installation
5.2 Parameter setting and diagnostics connection
For setting the parameters and expanded diagnostics using a PC/laptop, a special service
cable is available for the S3000 Cold Store (RSC232, prepared for serial PC connection;
see section 8.3 “Accessories/spare parts” on page 15). The service cable connection
cables are 5 m long.
In addition to the 9-pin DCSub plug for serial connection to a PC, the service cable has a
separate supply cable with plug for supplying the safety laser scanner with power (does
not include the supply of power to the heater). The supply voltage on the application side is
then fed through to the safety laser scanner.
If the S3000 Cold Store is connected to a bus system using EFI (e.g. via SICK Intelliface
products), configuration or diagnostics can also be performed from outside the cold
environment over the bus system.
However, always check the protective field at the system, the machine or vehicle as per
the test notes in the original operating instructions.
Fig.
4
:
Service cable with
serial PC connection and
supply cable
Note
Cable to the PC
Supply cable
Connection on the connection
plug
Connection on the
S3000
Cold Store

Addendum Operating Instructions Chapter 6
S3000 Cold Store
8012029/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 11
Subject to change without notice
Care and maintenance
6Care and maintenance
Do not open S3000 Cold Store safety laser scanner!
The safety laser scanner is not allowed to be opened! The manufacturer’s warranty will be
rendered void if the device is opened.
6.1 Cleaning the front screen
The S3000 Cold Store safety laser scanner is largely maintenance-free. The front screen
on the safety laser scanner should however be regularly cleaned and also if contaminated.
Do not use aggressive cleaning agents.
Do not use abrasive cleaning agents.
Static charges cause dust particles to be attracted to the front screen. You can diminish
this effect by using the anti-static plastic cleaner (SICK Part No. 5600006) and the SICK
lens cloth (Part No 4003353) (see section 8.3 “Accessories/spare parts” on page 15).
How to clean the front screen:
Use a clean and soft brush to remove dust from the front screen.
Now wipe the front screen with a clean and damp cloth.
If the front screen is scratched or damaged, the device must be replaced. In this case
please contact your SICK subsidiary.
6.2 Replacing desiccant cartridge
The S3000 Cold Store has a desiccant cartridge on the side of the housing for absorbing
residual moisture in the housing (see Fig. 5 on page 13).
Saturation of the desiccant is indicated by the colour changing from blue to red. Then
replace the desiccant. The desiccant cartridge is available as a spare part (see section 8.3
“Accessories/spare parts” on page 15).
It is only allowed to replace the cartridge in a dry room (e.g. in office environment).

WARNING
Note
Note
Note

Chapter 7Addendum Operating Instructions
S3000 Cold Store
12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/YY95/2016-02-05
Subject to change without notice
Technical specifications
7Technical specifications
7.1 Data sheet
Minimum Typical Maximum
General data
Enclosure rating IP 65 and IP 67 (EN 60529)
Operating temperature range –30 °C +50 °C
Storage temperature range –30 °C +70 °C
max. 24 h
Housing material
Back plate and connector
housing
Aluminium die cast
Cover Polyurethane (PU), rape yellow
Front screen
Material Polycarbonate
Surface finish Outside with scratch-resistant coating
Dimensions See section 7.2 “Dimensional drawings” on page
13.
Weight, without hardware 9 kg
Functional data
Scan angle 180°
Electrical data
Electrical connection 16-pin plug with screw-type terminals
3×PG11 cable gland for cable diameter 5-12 mm
Safety laser scanner
Supply voltage (SELV)2).17.5 V 24 V 28.8 V
Permissible residual ripple ±5 %
Heating
Supply voltage (SELV)
(full heating performance only
at nominal voltage)
21.6 V 24 V 26.4 V
Permissible residual ripple ±5 %
Current required, cyclic (pay
attention to voltage drop on the
supply cable)
4 A
Configuration and diagnostics
interface
RS-232 (proprietary); 38400 Baud
2) The voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in
EN 60204.
Tab.
2
:
Data sheet
S3000
Cold Store

Addendum Operating Instructions Chapter 7
S3000 Cold Store
8012029/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 13
Subject to change without notice
Technical specifications
7.2 Dimensional drawings
7.2.1 S3000 Cold Store
Fig.
5
:
Dimensional drawing
S3000 Cold Store (mm)
351
175
265
167
98
79.5
79.5
53
46
175
55.5
67
31.5
82.5
81.5
82.5
52
20.5
4
4
14
125
70
113
125
123
194.5
99.5
20.5
2
Desiccant cartri
dge
Connection plug
Beam exit height

Chapter 7Addendum Operating Instructions
S3000 Cold Store
14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/YY95/2016-02-05
Subject to change without notice
Technical specifications
Fig.
6
:
Dimensional drawing
adjustable bracket for S3000
Cold Store (mm)
160.4
14
35 (centre optical axis)
100
50.9
9.5
±
7.5°
±
7.5°

Addendum Operating Instructions Chapter 8
S3000 Cold Store
8012029/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 15
Subject to change without notice
Ordering information
8Ordering information
8.1 Delivery
S3000 Cold Store including system plug
operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM
adhesive label Important information
8.2 System available
Device type Part Part number
S31A-7011CA S3000 Cold Store 1041648
8.3 Accessories/spare parts
Part Part number
Adjustable bracket for wall mounting,
metal, weight approx. 1.6 kg (including
hardware)
2018303
Service cable (parameter setting cable),
pre-assembled for RS-232. Is used for
insertion in existing wiring.
2019561
Desiccant cartridge with male thread
M36×1.5
5306179
16-pin connection plug, complete with
housing
2018301
Plug insert 16-pin (spring strip) for
connection plug part no. 2018301
6004379
Plastic cleaner for front screen, anti-static 5600006
Lens cloth for cleaning the front screen 4003353
Connection cables for self-assembly, 13-pin, cross section 0.56 mm²
(AWG 20) in 100 m reel, not suitable for heater supply
6025729
Tab.
3
:
System part number
Tab
.
4
:
Part numbers
accessories

Chapter 9Addendum Operating Instructions
S3000 Cold Store
16 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/YY95/2016-02-05
Subject to change without notice
Annex
9Annex
9.1 Compliance with EU directives
EU declaration of conformity (excerpt)
The undersigned, representing the following manufacturer herewith declares that the
product is in conformity with the provisions of the following EU directive(s) (including all
applicable amendments), and that the respective standards and/or technical specifica-
tions are taken as the basis.
Complete EU declaration of conformity for download: www.sick.com

Addendum Operating Instructions Chapter 9
S3000 Cold Store
8012029/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 17
Subject to change without notice
Annex
9.2 List of tables
Tab. 1: Pin assignment of the connection plug....................................................................9
Tab. 2: Data sheet S3000 Cold Store.................................................................................12
Tab. 3: System part number................................................................................................15
Tab. 4: Part numbers accessories ......................................................................................15
9.3 List of illustrations
Fig. 1: “Heater switched on” LED.........................................................................................6
Fig. 2: Adjustable bracket.....................................................................................................7
Fig. 3: Connection plug.........................................................................................................8
Fig. 4: Service cable with serial PC connection and supply cable ...................................10
Fig. 5: Dimensional drawing S3000 Cold Store (mm) ......................................................13
Fig. 6: Dimensional drawing adjustable bracket for S3000 Cold Store (mm) ................14

Chapter 9Addendum Operating Instructions
S3000 Cold Store
18 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/YY95/2016-02-05
Subject to change without notice
Annex

Addendum Operating Instructions Chapter 9
S3000 Cold Store
8012029/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 19
Subject to change without notice
Annex

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8012029/YY95/2016-02-05 ∙ REIPA/XX (2016-03) ∙ A4 sw int44