SICK CLV61 DualPort Series User manual

OPERATING INSTRUCTIONS
CLV61x IO-Link
Fixed mount bar code scanner

Described product
CLV615-I2150
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
25
2O P E R A T I N G I N S T R U C T I O N S | CLV61x IO-Link 8026851//2021-11-18 | SICK
Subject to change without notice

Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 6
1.4 Further information................................................................................... 6
1.5 Complementary software......................................................................... 7
2 Safety information............................................................................ 8
2.1 Intended use............................................................................................. 8
2.2 Improper use............................................................................................. 8
2.3 Cybersecurity............................................................................................ 9
2.4 Limitation of liability................................................................................. 9
2.5 Modifications and conversions................................................................ 9
2.6 Requirements for skilled persons and operating personnel.................. 10
2.7 Operational safety and particular hazards.............................................. 10
2.8 Switching off the device........................................................................... 13
2.9 Protection of the environment................................................................. 13
3 Product description........................................................................... 14
3.1 Product ID.................................................................................................. 14
3.2 Product characteristics............................................................................ 16
4 Transport and storage....................................................................... 21
4.1 Transport................................................................................................... 21
4.2 Unpacking.................................................................................................. 21
4.3 Transport inspection................................................................................. 21
4.4 Storage...................................................................................................... 21
5 Mounting............................................................................................. 23
5.1 Overview of mounting procedure............................................................. 23
5.2 Preparing for mounting............................................................................. 23
5.3 Mounting location..................................................................................... 25
5.4 Mounting device....................................................................................... 27
5.5 Mounting external components............................................................... 27
6 Electrical installation........................................................................ 29
6.1 Safety......................................................................................................... 29
6.2 Prerequisites for safe operation.............................................................. 30
6.3 Wiring instructions.................................................................................... 32
6.4 Pin assignments for electrical connections............................................ 32
6.5 Wiring interfaces....................................................................................... 33
7 Commissioning.................................................................................. 35
7.1 Overview of the commissioning steps..................................................... 35
CONTENTS
8026851//2021-11-18 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV61x IO-Link 3
Subject to change without notice

8 Operation............................................................................................ 37
8.1 Operating options..................................................................................... 37
8.2 Optical displays......................................................................................... 37
8.3 Operation via IO-Link................................................................................ 38
9 Maintenance...................................................................................... 42
9.1 Maintenance plan..................................................................................... 42
9.2 Cleaning..................................................................................................... 42
10 Troubleshooting................................................................................. 45
10.1 Overview of possible errors and faults.................................................... 45
10.2 Detailed fault analysis.............................................................................. 45
10.3 Repairs...................................................................................................... 45
10.4 Disassembly.............................................................................................. 46
10.5 Returns...................................................................................................... 46
10.6 Device exchange with transmission of the current configuration data. 46
11 Decommissioning............................................................................. 47
11.1 Disposal..................................................................................................... 47
12 Technical data.................................................................................... 48
12.1 Features.................................................................................................... 48
12.2 Performance............................................................................................. 48
12.3 Interfaces.................................................................................................. 49
12.4 Mechanics/Electronics............................................................................. 50
12.5 Ambient data............................................................................................. 51
12.6 Dimensional drawings.............................................................................. 51
12.7 Reading field diagrams (working ranges)................................................ 51
13 Accessories........................................................................................ 54
14 Annex.................................................................................................. 55
14.1 Declarations of conformity and certificates............................................ 55
14.2 Dimensional drawings electronic formats............................................... 55
14.3 Abbreviations used................................................................................... 55
CONTENTS
4O P E R A T I N G I N S T R U C T I O N S | CLV61x IO-Link 8026851//2021-11-18 | SICK
Subject to change without notice

1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. Information on this can be found in the
operating instructions for the machine or system.
1.2 Scope
The documentation concept for the device includes the following publications:
•Safety Notes
•Operating instructions
•Technical Information IODD CLV61x IO-Link
Functions of publications:
The Safety Notes provide information about:
•Safe handling of the device
•Online access to the operating instructions and other documentation
The Safety Notes are printed and enclosed with the device at the time of delivery.
Operating instructions
•These operating instructions serve to incorporate the device into a customer sys‐
tem.
•The operating instructions provide step-by-step instructions for all necessary activi‐
ties.
You can download the operating instructions as a PDF from the product page on the
Internet:
•www.sick.com/CLV61x
The operating instructions are valid for the available IO-Link variant of the device. More
detailed information on the identification of the present device type, see "Type code",
page 14.
Available device variants are listed on the online product page.
ABOUT THIS DOCUMENT 1
8026851//2021-11-18 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV61x IO-Link 5
Subject to change without notice

Technical Information IODD CLV61x IO-Link
•The Technical Information lists the available parameters and functions of the
device in the parameterization and process data. This document assists the user
when setting up the device for demonstration of operative use.
You can also download the Technical Information IODD CLV61x IO-Link as a PDF from
the product page on the Internet.
Commissioning is based on the basic parameter setting of the device.
1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.4 Further information
NOTE
Further documentation for the device can be found on the online product page at:
•www.sick.com/CLV61x
There, additional information has been provided depending on the product, such as:
•Model-specific online data sheets for device types, containing technical data,
dimensional drawing, and specification diagrams
•Declarations of conformity and certificates of the product family
•Dimensional drawings and 3D CAD dimension models of the device types in
various electronic formats
•Other publications related to the devices described here
•Publications dealing with accessories
•EPLAN-Makros
1 ABOUT THIS DOCUMENT
6O P E R A T I N G I N S T R U C T I O N S | CLV61x IO-Link 8026851//2021-11-18 | SICK
Subject to change without notice

1.5 Complementary software
NOTE
In the SICK Support Portal (supportportal.sick.com, registration required) you will find,
besides useful service and support information for your product, further detailed infor‐
mation on the available accessories and their use.
You can download the following programs here:
•Function blocks for commonly used controllers (PLC)
ABOUT THIS DOCUMENT 1
8026851//2021-11-18 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV61x IO-Link 7
Subject to change without notice

2 Safety information
2.1 Intended use
The device is an intelligent, opto-electronic ID sensor and is used for automatic, fixed
identification and decoding of bar codes on moving or stationary objects.
The device transmits the data content of the decoded bar codes to a higher-level
control (PLC) for coordinating further processing via an IO-Link master.
The device is primarily designed for use in industrial and logistics areas. The device
meets the applicable requirements for industrial robustness, interfaces and data proc‐
essing.
NOTE
The bar codes being read must conform to at least quality level C in accordance with
ISO/IEC 15416.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies to use of the product that does not conform to
its intended purpose and is not described in this documentation.
2.1.1 Operating restrictions
NOTE
Radio interference may occur when the device is used in residential areas!
■Only use the device in industrial environments (EN 61000-6-4).
2.2 Improper use
Any use that goes beyond the areas specified below is considered improper use. This
applies to use outside the technical specifications and the specifications for intended
use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous or corrosive areas or under
extreme ambient conditions.
•The device must not be operated in the ambient temperature range below 0 °C.
•The use of accessories not approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in these operating instructions must be strictly observed.
■Shut down the product immediately in case of damage.
2 SAFETY INFORMATION
8O P E R A T I N G I N S T R U C T I O N S | CLV61x IO-Link 8026851//2021-11-18 | SICK
Subject to change without notice

2.3 Cybersecurity
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive and holistic cybersecurity concept. A suitable concept com‐
prises organizational, technical, procedural, electronic, and physical levels of defense
and provides suitable measures for different types of risks. SICK's products and solu‐
tions must be viewed as a component of this concept.
Information on Cybersecurity can be found at: www.sick.com/psirt .
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5.1 Conditions for specified enclosure rating
To ensure compliance with the IP65 enclosure rating of the device during operation,
the following requirements must be met. If these requirements are not met, the device
does not fulfill any specified enclosure rating.
•“IO-Link” connection: The head of the connecting cable (M12 female connector) is
firmly screwed to the contacted male connector of the device.
•“Sensor 1” connection: The head of the connecting cable (M12 male connector)
for an external, local trigger is firmly screwed to the contacted female connector of
the device. When the connection is not in use, it is closed with a tightly screwed
protective element, e.g. a protective cap (as in the delivery state).
•The black cover, which is fitted over the corner on the side, is closed. The cover is
flush against the device.
For further warranty provisions, see the General Terms and Conditions of SICK AG, e.g.
on the delivery note of the device.
SAFETY INFORMATION 2
8026851//2021-11-18 | SICK O P E R A T I N G I N S T R U C T I O N S | CLV61x IO-Link 9
Subject to change without notice

2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
■Basic knowledge of bar code technology
■Grundkenntnisse der IO-Link-Technologie
■Basic knowledge of IO-Link
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other sections
of this production documentation to reduce the possibility of risks to health and avoid
dangerous situations.
CAUTION
Optical radiation: Class 2 Laser Product
The human eye is not at risk when briefly exposed to the radiation for up to 0.25
seconds. Exposure to the laser beam for longer periods of time may cause damage to
the retina. The laser radiation is harmless to human skin.
■Do not look into the laser beam intentionally.
■Never point the laser beam at people's eyes.
■If it is not possible to avoid looking directly into the laser beam, e.g., during
commissioning and maintenance work, suitable eye protection must be worn.
■Avoid laser beam reflections caused by reflective surfaces. Be particularly careful
during mounting and alignment work.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
2 SAFETY INFORMATION
10 O P E R A T I N G I N S T R U C T I O N S | CLV61x IO-Link 8026851//2021-11-18 | SICK
Subject to change without notice