Siemens PCS 7 User manual

SIMATIC
PCS 7 process control system
Service support and diagnostics
(V8.0)
Service Manual
03/2012
A5E02779775-02
Preface
1
Additional support
2
Ensuring Availability
3
Configuring diagnostics
conditions
4
Message concept of PCS 7
5
Failure - What next?
6
Diagnostics in PCS 7
7
Failure, replacement and
return
8

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E02779775-02
Ⓟ 05/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved

Table of contents
1 Preface.........................................................................................................................................................7
2Additional support.......................................................................................................................................11
3 Ensuring Availability....................................................................................................................................13
3.1 Introduction..................................................................................................................................13
3.2 Data backup................................................................................................................................14
3.2.1 Options for data backup..............................................................................................................14
3.2.2 Backing up ES project data.........................................................................................................16
3.2.2.1 How to back up parameter settings of the SIMATIC station........................................................16
3.2.2.2 How to archive a project..............................................................................................................17
3.2.2.3 How to retrieve a project..............................................................................................................19
3.2.2.4 How to archive and retrieve a multiproject..................................................................................20
3.2.2.5 How to archive custom libraries...................................................................................................21
3.2.2.6 How to export operator and display texts....................................................................................22
3.2.2.7 How to back up custom functions and actions............................................................................23
3.2.3 Backing up OS project data.........................................................................................................24
3.2.3.1 Backing up configuration data.....................................................................................................24
3.2.4 Backing up batch data.................................................................................................................25
3.2.4.1 Backing up configuration data.....................................................................................................25
3.2.4.2 How to generate a backup...........................................................................................................25
3.2.4.3 How to restore data from a backup.............................................................................................27
3.2.4.4 How to archive batches...............................................................................................................28
3.2.5 Backing up SIMATIC Route Control data....................................................................................29
3.2.5.1 Backing up configuration data.....................................................................................................29
3.2.5.2 How to back up project data from SIMATIC Route Control ........................................................29
3.2.5.3 How to restore data from a backup.............................................................................................30
3.2.6 Creating an image.......................................................................................................................31
3.2.6.1 Backing up data by generating an image file...............................................................................31
3.2.7 Comparing project versions.........................................................................................................32
3.2.7.1 Comparing project versions with VXC.........................................................................................32
3.3 Hardware update.........................................................................................................................32
3.3.1 Hardware updates.......................................................................................................................32
3.3.2 How to make adjustments after a hardware change...................................................................35
3.3.3 Updating the CPU........................................................................................................................35
3.3.3.1 How to perform a firmware update for the CPU (as of V5.0).......................................................36
3.3.3.2 How to perform a firmware update for the H-CPU (as of V4.5)...................................................38
3.3.4 Updating an interface module......................................................................................................39
3.3.4.1 Updating an interface module (IM)..............................................................................................39
3.3.4.2 How to perform a firmware update of an interface module (IM)..................................................40
3.3.5 Updating a CP xxx.......................................................................................................................41
3.3.5.1 Updating a communication processor (CP).................................................................................41
3.3.5.2 How to perform a firmware update of the CP 341.......................................................................42
3.3.5.3 How to perform a firmware update of the CP 443-1....................................................................43
3.3.5.4 How to perform a firmware update of the CP 443-5 Extended....................................................45
3.3.6 Working with GSD files................................................................................................................48
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3.3.6.1 Working with GSD files................................................................................................................48
3.4 Software update..........................................................................................................................49
3.4.1 Software updates.........................................................................................................................49
3.5 Updating the PCS 7 OS in runtime..............................................................................................50
4 Configuring diagnostics conditions.............................................................................................................51
4.1 Requirements for diagnostics......................................................................................................51
5 Message concept of PCS 7........................................................................................................................53
5.1 Servicing a system - message concept.......................................................................................53
5.2 PCS 7 message system..............................................................................................................54
5.3 Origin of a message....................................................................................................................55
5.4 How to determine the source of a message................................................................................56
5.5 Understanding messages............................................................................................................57
5.5.1 Introduction..................................................................................................................................57
5.5.2 Message types in message lists and archives............................................................................58
5.5.3 Target groups of messages.........................................................................................................58
5.5.4 Message lists in process mode...................................................................................................59
5.5.5 Overflow of message buffer.........................................................................................................60
5.5.6 Message priorities.......................................................................................................................61
5.5.7 Influencing messages..................................................................................................................62
6 Failure - What next?...................................................................................................................................63
6.1 Activities in the event of a fault....................................................................................................63
6.2 Preparing for expert support........................................................................................................64
6.2.1 Information on cause of fault.......................................................................................................64
6.2.2 Plant documentation....................................................................................................................65
6.2.3 How to read the CPU diagnostic buffer.......................................................................................66
6.2.4 CPU fault - preparing diagnostics................................................................................................66
6.2.5 How to back up the diagnostic data of the PCS 7 OS.................................................................68
6.2.6 Remote diagnostics of a PCS 7 system......................................................................................69
6.2.7 Interactive operator control and monitoring with the OS Web Option.........................................70
7 Diagnostics in PCS 7..................................................................................................................................73
7.1 Diagnostic capabilities in PCS 7 subsystems..............................................................................73
7.2 Diagnostics with the maintenance station (asset management).................................................75
7.3 Diagnostics for PC user settings.................................................................................................77
7.4 Diagnostics for PC components..................................................................................................77
7.5 Diagnostics for network connections...........................................................................................79
7.6 Diagnostics during configuration.................................................................................................80
7.7 Diagnostics for the CPU..............................................................................................................81
7.8 Diagnostics for modules..............................................................................................................81
7.9 Diagnostics for PROFIBUS DP...................................................................................................82
7.10 Diagnostics on PROFINET..........................................................................................................82
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7.11 Diagnostics for PROFIBUS PA....................................................................................................83
7.12 Diagnostics on FOUNDATION Fieldbus......................................................................................84
7.13 Diagnostics for the OS.................................................................................................................84
7.14 Diagnostics for the BATCH Stations............................................................................................85
7.15 Diagnostics for the Route Control stations..................................................................................86
7.16 Diagnostics for time of day..........................................................................................................86
7.17 Diagnostics for hardware displays...............................................................................................87
7.18 Diagnostic tools...........................................................................................................................90
7.18.1 Diagnostics tools of PCS 7..........................................................................................................90
7.18.2 Diagnostics for the PCs...............................................................................................................91
7.18.2.1 Windows System Information......................................................................................................91
7.18.2.2 Managing the operating system..................................................................................................91
7.18.2.3 Shares for drives, folders and files..............................................................................................92
7.18.2.4 System tools - Local Users and Groups......................................................................................93
7.18.2.5 Command line commands...........................................................................................................93
7.18.2.6 Set PC station..............................................................................................................................94
7.18.2.7 Set PG/PC interface....................................................................................................................94
7.18.2.8 Station Configuration Editor.........................................................................................................95
7.18.2.9 Printers and print jobs..................................................................................................................96
7.18.2.10 PC DiagMonitor......................................................................................................................97
7.18.2.11 Installed SIMATIC software....................................................................................................97
7.18.3 Diagnostics in the network...........................................................................................................97
7.18.3.1 NetPro.........................................................................................................................................97
7.18.3.2 NCM S7 Industrial Ethernet.........................................................................................................98
7.18.3.3 SIMATIC NET switches - SCALANCE X-300 / X-400.................................................................99
7.18.3.4 "Network Connections" Windows dialog box...............................................................................99
7.18.3.5 NCM S7.......................................................................................................................................99
7.18.3.6 Topology Editor (PROFINET)....................................................................................................100
7.18.3.7 MBSA........................................................................................................................................101
7.18.4 Operator station diagnostics......................................................................................................101
7.18.4.1 Lifebeat monitoring....................................................................................................................101
7.18.4.2 Simatic Shell..............................................................................................................................101
7.18.4.3 WinCC "System Info" channel...................................................................................................102
7.18.4.4 User Administrator.....................................................................................................................103
7.18.4.5 WinCC Channel Diagnostics.....................................................................................................104
7.18.4.6 Status of multi-user operation....................................................................................................104
7.18.4.7 Status of connections................................................................................................................105
7.18.4.8 Area overview............................................................................................................................105
7.18.4.9 Redundancy status display........................................................................................................106
7.18.4.10 Time master role of the OS server (status)..........................................................................106
7.18.5 Diagnostics for the BATCH station............................................................................................107
7.18.5.1 Status icons in the BATCH server taskbar................................................................................107
7.18.6 Diagnostics for the Route Control station..................................................................................109
7.18.6.1 Status icons in the Route Control server taskbar......................................................................109
7.18.7 Diagnostics for the SIMATIC station..........................................................................................109
7.18.7.1 SIMATIC Manager.....................................................................................................................109
7.18.7.2 HW Config.................................................................................................................................111
7.18.7.3 Module information....................................................................................................................112
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7.18.7.4 PROFIBUS diagnostics with diagnostic repeater......................................................................113
7.18.7.5 SIMATIC PDM...........................................................................................................................114
7.18.8 Additional diagnostic options.....................................................................................................115
7.18.8.1 Additional diagnostic options for PCS 7....................................................................................115
7.18.8.2 Amprolyzer (add-on product).....................................................................................................116
7.18.8.3 BANY (add-on product).............................................................................................................117
7.18.8.4 BT 200 bus test device..............................................................................................................119
7.18.8.5 SYSTEM Process Control Diagnostics (add-on product)..........................................................119
8 Failure, replacement and return................................................................................................................121
8.1 Failure, replacement and return - guide to documentation........................................................121
Index.........................................................................................................................................................125
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Preface 1
Purpose of this documentation
This documentation contains information to support you in the following:
● Performing steps to ensure the availability of a PCS 7 system
● Verifying requirements for effective diagnostics for your PCS 7 system
● Understanding the alarm concept of a PCS 7 system
● Responding appropriately to faults and preparing detailed information about the state of
the PCS 7 system for service experts
● Selecting the correct diagnostic tool, enabling you to perform diagnostics on your PCS 7
system with the help provided
Disclaimer of liability
WARNING
Siemens assumes no liability for inappropriate use of the instructions provided in this
documentation or any consequences that might result for the customer.
● Only trained service employees should be authorized to work on the process control
system.
● Always observe the plant-specific rules and government regulations when making
changes to your system.
● Observe the plant-specific boundary conditions and adjust the work accordingly.
● Always bear in mind that changes in a system can impact other sections of the system.
Target Audience of this Documentation
This documentation is intended for use by the following trained service personnel (Service
Level 1):
● PCS 7 users
● SIMATIC S7 specialists
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Options for accessing PCS 7 documentation
Note
PCS 7 Readme
The information given in the PCS 7 Readme on the Internet takes precedence over all the
PCS 7 manuals. Please read this PCS 7 Readme carefully; it contains important information
and amendments on PCS 7 for you.
● The PCS 7 Readme on the Process Control System; SIMATIC PCS 7 DVD includes
important notes on PCS 7 and takes precedence over the documentation supplied for
PCS 7.
● Following the installation of PCS 7, you can find documents such as Process Control
System PCS 7; PCS 7 Readme and What's New in PCS 7? via the submenu SIMATIC >
Product Information > <Language>.
As of PCS 7 V8.0, you obtain basic PCS 7 system documentation with the Process Control
System; SIMATIC PCS 7 DVD.
The PCS 7 Internet site www.siemens.com/pcs7-documentation (www.siemens.com/pcs7-
documentation) provides convenient access to the complete PCS 7 documentation. You can
find the following for current PCS 7 versions:
●In the section "Hardware manuals for SIMATIC PCS 7 ..."
– The manuals for components approved for a PCS 7 version
●In the section "Software manuals for SIMATIC PCS 7 ..."
– The complete system documentation
The separate setup program for PCS 7 documentation and the PCS 7 help system for
download. After the installation of the setup program, you will find the documentation at
the following locations on the Engineering Station:
- as online help (CHM file) for the SIMATIC Manager application
- as PDF file in the Windows Start menu with the SIMATIC documentation
– The complete documentation for PCS 7 as a
Manual Collection
Validity of the documentation
This documentation is valid for the Process Control System; SIMATIC PCS 7 software
package, V8.0 or higher.
Required Knowledge
This documentation provides information about working with PCS 7 and is intended for trained
service personnel. The following knowledge is required to understand the documentation:
● Basic knowledge of Microsoft Windows operating systems
● Knowledge of the functions and configurations of SIMATIC PCS 7 (Engineering System,
PCS 7 Operator Station).
Preface
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● Knowledge of the functions and configurations of SIMATIC S7 (S7-400, STEP 7)
● Knowledge of the functions and configurations of SIMATIC NET (network components and
transmission media)
Important information about this documentation
This documentation is a guide for service support. It therefore does not claim to be complete.
Due to our lack of knowledge of the particular circumstances in your plant, we cannot
guarantee the following with this documentation:
● That you will be able to use this documentation to remedy problems yourself.
● That, if service is required (similar to what is presented), the procedure described will
necessarily enable you to find the cause of the fault or to correct the fault.
● That detailed information about individual hardware or software components is complete.
● That detailed information about individual hardware or software errors is complete.
● That this documentation cannot provide the same expert knowledge as that provided by a
service technician or a member of the hotline staff.
● That procedures carried out will not disturb the system.
● That the procedures described can be performed via remote access.
Changes Compared with the Previous Version
Below you will find an overview of the most important changes in the documentation compared
to the previous version:
New as of PCS 7 V8.0 Update 1
● Diagnostic tools for PROFINET
● Diagnostic tools for FOUNDATION Fieldbus
● BANY for PROFINET
New as of PCS 7 V8.0
● Monitoring the time synchronization of the OS server
For additional information, refer to the section "Time master role of the OS server (status)
(Page 106)."
● Diagnostic tools for the following operating systems:
– Microsoft Windows 7
– Windows Server 2008
New since PCS 7 V7.0
● Maintenance station for universal diagnostics/maintenance in PCS 7
You can find information about this in the section "Diagnostics with the maintenance station
(asset management) (Page 75)".
● Diagnostics for PROFIBUS PA
You can find information on this in the section" Diagnostics for PROFIBUS PA (Page 83) ".
Preface
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● Diagnostic tools for the following operating systems:
– Microsoft Windows XP Professional
– Windows Server 2003
● Other diagnostic tools:
– Simatic Shell (Page 101)
– Microsoft Baseline Security Analyzer (MBSA) (Page 101)
– BANY PROFIBUS (Page 117)
Conventions
In this documentation, the names of elements in the software interface are specified in the
language of this documentation. If you have installed a multi-language package for the
operating system, some of the designations will be displayed in the base language of the
operating system after a language switch and will, therefore, differ from the designations used
in the documentation.
Preface
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Additional support 2
If this manual does not contain the answers to any questions you may have about how to use
the products described, please contact your local Siemens representative.
You can locate your local representative at:
http://www.siemens.com/automation/partner (http://www.siemens.com/automation/partner)
The guide that provides details of the technical documentation offered for the individual
SIMATIC products and systems is available at:
http://www.siemens.com/simatic-tech-doku-portal (http://www.siemens.com/simatic-tech-
doku-portal)
The online catalog and online ordering system are available at:
http://mall.automation.siemens.com/ (http://mall.automation.siemens.com/)
Technical support
Technical support for all A&D products can be accessed
● Via the Support Request web form
Technical support (http://www.siemens.en/simatic-tech-doku-portal)
● You can find additional technical support information in the Internet at
http://www.siemens.com/automation/service (http://www.siemens.de/automation/support-
request)
Service & Support on the Internet
In addition to our documentation pool, we also offer you a knowledge base on the Internet.
http://www.siemens.com/automation/service&support (http://www.siemens.com/automation/
partner)
Here you will be able to access:
● The newsletter, which will keep you constantly up-to-date with the latest information about
our products
● The right documents via our Service & Support search facility
● A forum that provides users and specialists with an international platform for exchanging
experiences
● Your local Automation & Drives representative
● Information about local service, repairs, spare parts The "Our service offer" section offers
even more options.
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Ensuring Availability 3
3.1 Introduction
Overview
This section presents measures for ensuring availability of a PCS 7 system.
You can find information on fault-tolerant systems in the
Process Control System PCS 7; Fault-
Tolerant Process Control Systems manual.
The information in this section enables you to perform the following tasks:
● Maintain the specified condition of a system.
Examples: Adherence to maintenance intervals, replacement of batteries
● Optimize the system and prevent faults
Examples: perform firmware updates, eliminate known sources of errors
● Minimize downtime caused by faults
Examples: provide backups
Note to reader
This section is split up into several topical fields. The following information is provided for each
topic area:
What? What is described?
When? When can you perform this action?
How ? You can find Information on the topic in the section entitled "...".
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Content
Topic area Information
Data backup ● WHAT?: Information on backing up and restoring data in a PCS 7 plant.
Backups are necessary if you want to restore the state of a component or
configuration (because a hard disk is damaged, for example).
●WHEN?: You should perform a data backup if changes have been made in
a PCS 7 plant.
●HOW?: You can find information on creating data backups in the section
"Options for data backup (Page 14)".
Hardware update A SIMATIC station may switch to STOP mode if you change the hardware.
●WHAT?: Information on how to perform a firmware update and the
subsequent configuration steps required.
●WHEN?: If you want to convert components to a current firmware version
(because new functions are to be used or errors must be corrected, for
example).
●HOW?: For information on firmware updates, refer to the "hardware
updates (Page 32)" section.
Software update A SIMATIC station may switch to STOP mode if you change the software.
●WHAT?: Information on converting projects from older versions to a current
version. There are two types of software updates:
– Updates that utilize the new functions of a new version of PCS 7
– Updates that do not utilize the new functions of a new version of PCS 7
●WHEN?:
– If you want to utilize new functions of a new version of PCS 7.
– If you want to continually adapt your PCS 7 projects to the current state
of technology.
– If software corrections necessitate conversion.
●HOW?: For information about software updates, refer to the "Software
updates (Page 49)" section.
3.2 Data backup
3.2.1 Options for data backup
Introduction
You can back up project data in a variety of ways and for a variety of purposes, for example,
project archiving, image file.
After system failure, you can use a backup to quickly restore the system to its original state.
Ensuring Availability
3.2 Data backup
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Recommendations for increasing data security
● Always back up the data in the following cases:
– After configuration changes
– Before and after system component upgrades
– Before and after configuration software upgrades
● Keep at least the three most recent versions of your PCS 7 project.
● Use different storage media for backing up the data.
Examples:
– LAN hard disk
– USB hard disk
– MOD
– CD/DVD
This retains availability of your data even after failure of a device.
● You can also backup your data on hard disks of PCs in a network. Simultaneous hard disk
failures on more than one PC are very unlikely.
Data backup options
The sections below describe the options for backing up data:
Backing up ES project data
● Backing up parameter settings of the SIMATIC station (Page 16)
● Archiving a PCS 7 project (Page 17)
● Retrieving a PCS 7 project (Page 19)
● Archiving and retrieving a multiproject (Page 20)
● Archiving custom libraries (Page 21)
● Exporting operator and display texts (Page 22)
● Backing up custom functions and actions (Page 23)
Backing up OS project data
● Backing up OS configuration data (Page 24)
Backing up batch data
● Backing up configuration data (Page 25)
● Generating a backup (Page 25)
● Restoring data from a backup (Page 27)
● Archiving batches (Page 28)
Backing up SIMATIC Route Control data
Ensuring Availability
3.2 Data backup
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● Backing up configuration data (Page 29)
● Backing up project data from SIMATIC Route Control (Page 29)
● Restoring data from a backup (Page 30)
Creating an image file
● Backing up data by generating an image file (Page 31)
Note
Make sure that backups are stored in a protected location (in separate rooms, fireproof
cabinets, etc.).
Make sure the backups are readable (particularly when reusable storage media such as
floppy disks are used).
3.2.2 Backing up ES project data
3.2.2.1 How to back up parameter settings of the SIMATIC station
Introduction
You can change parameters (such as controller settings) online in the SIMATIC station using
the PCS 7 OS and the engineering station.
Some situations make it necessary to back up the current data blocks, FBs or parameter
settings from the SIMATIC station. This is the case, for example, when the configuration data
have been restored from a data backup.
You can make use of the following backup options:
● Reading data blocks and FBs from the SIMATIC station
● Reading charts with current parameters from the SIMATIC station
NOTICE
These actions overwrite all settings in the configuration with the current values of the
system. Make sure that the settings for start values, for example, are correctly maintained.
DANGER
If you read back the data from the SIMATIC Station, you must ensure that hazardous
conditions cannot occur following a hot restart of the system or after configuration data
are downloaded.
Ensuring Availability
3.2 Data backup
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Reading data blocks and FBs from the SIMATIC station
1. Open the project in the SIMATIC Manager.
2. Select the menu command View > Online.
3. In the tree view, select the data blocks and FBs you want to read from the SIMATIC Station.
4. Select Edit > Copy from the menu.
5. Select the menu command View > Offline.
6. Select Edit > Paste from the menu.
Reading charts with current parameters from the SIMATIC station
1. Double-click any CFC chart in SIMATIC Manager to start the CFC Editor.
2. Select the menu command Chart > Read Back.
3. In the "Read Back Chart" dialog box, make the following settings:
– Source files: Program of the CPU
– Scope: OCM-capable parameters
Recommendation: back up the project at this point. You can find information on this in the
section "How to archive a project (Page 17)".
This data backup includes all current parameter settings of the SIMATIC station.
3.2.2.2 How to archive a project
Introduction
You can use various tools to archive project data.
Below, the
PKZip ( PKZip Server) program is used for archiving:
You can find the setup for PKZip on the SIMATIC PCS 7-DVD. PKZip is automatically installed
during the PCS 7 system setup.
You can start PKZip from the SIMATIC Manager.
Requirement
● A tool is installed for archiving project data (default: PKZip ).
Making settings in SIMATIC Manager
1. In SIMATIC Manager, select the menu command Options > Settings.
The "Settings" dialog box opens.
2. Select the "Archive" tab.
3. Select your "preferred archiving program" from the drop-down list box ( PKZip is the default).
Ensuring Availability
3.2 Data backup
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4. Select the following "options":
– Check options
– Check target directory on retrieval
5. You can set the default path for the archiving or retrieving projects in the "Archive directory
during" area.
6. Click "OK" to apply your settings.
Archiving a project
1. In SIMATIC Manager, select the menu command File > Archive
The "Archive" dialog box opens.
2. Select the "Multiprojects" (or "User Projects") tab.
3. Click "Browse" and select the project you want to archive from the list.
4. Click "OK" to save your settings.
The "Archive - Select Archive" dialog box opens.
5. Make the following settings for the archiving:
– Select the drive and folder for the archive file from the "Save" drop-down list.
– In the "File name" box, enter the file name under which the archive file should be saved.
Recommendation:
Name the archive file of the project in such a way that it allows you to deduce the date
of the archiving from the name. Example: "yearmonthdayprojectname"; 091230name
6. Click "Save" to apply your settings.
The "Archive – Options" dialog box opens.
7. If you want to archive the project on floppy disks, select the size of the diskette.
For additional information about this dialog box, click "Help".
8. Click "OK".
The archiving process begins.
When the "Archive" dialog box closes, archiving is completed.
Write protection
Note
If you copy the project directly to the CD/DVD, all files and directories will be write-protected.
Before using the project again, you need to remove the "Read-only" file attribute for all files
and folders in the project.
Backing up configuration data
Also back up the following configuration data:
● GSD files (Siemens\STEP 7\S7Data\GSD) to another partition or to another drive
● C scripts of the standard functions
Ensuring Availability
3.2 Data backup
Service support and diagnostics (V8.0)
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Backup of PDM configuration data on the Engineering Station
PDM configuration data is included automatically in the backup of your PCS 7 project.
Additional information
You can find information on the product version in the
PCS 7 Readme on the SIMATIC PCS
7-DVD.
3.2.2.3 How to retrieve a project
Requirements
● The tool that was used to archive the project is installed (default: PKZip ).
● You set up all defaults required for the tool that is used to archive the project (for additional
information, refer to the "How to archive a project (Page 17)" section.
Note
You can find the setup for PKZip on the Process Control System; SIMATC PCS 7 DVD.
PKZip is automatically installed during the PCS 7 system setup.
Procedure
1. In SIMATIC Manager, select the menu command File > Retrieve.
The "Retrieve - Select Archive" dialog box opens.
2. Edit the following settings for the archive file:
– In the "Search in" list:
Enter the drive and folder where the project was archived.
– In the "File name" box:
Enter the name of the file where the project is archived.
3. Click "Open" to save your settings.
The "Select Destination Directory" dialog box opens.
4. Select the destination directory/project directory in the selection list.
5. Click "OK" to apply your settings.
The retrieval is finished when the "Retrieving" dialog box closes.
Ensuring Availability
3.2 Data backup
Service support and diagnostics (V8.0)
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3.2.2.4 How to archive and retrieve a multiproject
Introduction
You can store a multiproject in compressed form in an archive file in the same way as individual
projects or libraries. This can be done on a hard disk or on transportable storage media (such
as a ZIP disk).
If individual projects of a multiproject are stored on more than one PC in a network, you must
use the following programs to archive the multiproject:
PKZip
This program is installed automatically together with PCS 7 (STEP 7 add-on package).
Recommendation:
Archive the multiproject on an engineering server.
Requirements for archiving a multiproject
● A tool is installed for archiving project data (default:
PKZip ). PKZip is automatically installed
during the system setup from PCS 7.
● Archiving a multiproject is a cross-project function. Therefore, no other process can access
any of the projects in the multiproject during archiving.
Archiving a multiproject
1. Select the multiproject in SIMATIC Manager.
2. Select the menu command File > Archive.
The "Archive" dialog box opens.
3. Select the "Multiprojects" tab.
4. Confirm the selected multiproject by clicking "OK" to save your entries.
5. Make the following settings for the archiving:
– In the "Save to" drop-down list:
Select the drive and folder.
– In the "File name" box:
Enter the name of the file in which the data are to be saved.
6. Click "Save" to apply your settings.
The "Archive – Options" dialog box opens.
7. If you want to archive the project on floppy disks, select the size of the diskette.
For additional information about this dialog box, click "Help".
8. Click "OK".
The archiving process begins.
When the "Archive" dialog box closes, archiving is finished.
Ensuring Availability
3.2 Data backup
Service support and diagnostics (V8.0)
20 Service Manual, 03/2012, A5E02779775-02