Siemens SINUMERIK 840DE SL User manual

SINUMERIK
SINUMERIK 840D sl
Operator panel front: OP 015 black
Manual
Valid for: SINUMERIK 840D sl / 840DE sl control
05/2019
A5E35227814B AB
Fundamental safety
instructions 1
Description 2
Mounting 3
Connecting 4
Networking 5
Service and maintenance 6
Technical data 7
Spare parts/accessories 8

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E35227814B AB
Ⓟ 06/2019 Subject to change
Copyright © Siemens AG 2014 - 2019.
All rights reserved

Table of contents
1 Fundamental safety instructions...................................................................................................................5
1.1 General safety instructions.......................................................................................................5
1.2 Equipment damage due to electric fields or electrostatic discharge ........................................8
1.3 Warranty and liability for application examples ........................................................................8
1.4 Industrial security .....................................................................................................................9
1.5 Residual risks of power drive systems ...................................................................................11
2 Description..................................................................................................................................................13
2.1 Overview ................................................................................................................................13
2.2 Operator controls and displays ..............................................................................................14
2.2.1 View .......................................................................................................................................14
2.2.2 Operation ...............................................................................................................................15
2.2.3 Keyboard................................................................................................................................17
2.2.4 Screen saver ..........................................................................................................................18
2.3 Interfaces ...............................................................................................................................19
3 Mounting.....................................................................................................................................................21
4 Connecting .................................................................................................................................................27
4.1 Pin assignment of the interfaces ............................................................................................27
4.2 Handling membrane connectors ............................................................................................33
5 Networking..................................................................................................................................................35
5.1 System settings......................................................................................................................35
5.1.1 Thin Client Unit (TCU)............................................................................................................35
5.1.2 Settings for SINUMERIK solution line ....................................................................................36
5.1.3 System boot with system network..........................................................................................38
5.1.4 Factory default settings ..........................................................................................................39
5.2 Commissioning TCU ..............................................................................................................41
5.2.1 Key assignment......................................................................................................................41
5.2.2 Settings in the "TCU.ini" file ...................................................................................................42
5.2.3 Displacement mechanism for TCUs.......................................................................................43
5.2.4 Disable switchover between TCU via PLC.............................................................................44
5.2.5 Example: How to select the behavior of the TCUs during boot up.........................................47
5.3 Network configuration ............................................................................................................48
5.3.1 Permissible network topologies..............................................................................................48
5.3.2 Networks without connection to the company network ..........................................................49
5.3.2.1 Configuration 1: NCU and TCU..............................................................................................49
5.3.3 Networks with NCU connection to the company network ......................................................50
5.3.3.1 Configuration 2: NCU and TCU..............................................................................................50
5.3.3.2 Configuration 3: PCU/IPC with TCU on NCU.........................................................................51
5.3.3.3 Connecting the programming device (PG) to the NCU ..........................................................52
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5.3.4 Example: Configuring a VNC connection to a PC..................................................................52
5.4 Service and diagnostics .........................................................................................................54
5.4.1 Using the TCU's main menu ..................................................................................................54
5.4.2 Operating the TCU menu "Service sessions" ........................................................................57
5.4.3 Operating the TCU menu "Service menu" .............................................................................59
5.4.4 Operating the TCU menu "Modify settings" ...........................................................................62
5.4.5 Operating the menu for a new TCU or spare part TCU .........................................................63
5.4.6 How to register a TCU on the system network.......................................................................68
5.4.7 This is how you register a spare part TCU.............................................................................71
5.4.8 Booting of the TCU ...............................................................................................................72
5.4.8.1 Messages during booting .......................................................................................................72
5.4.8.2 Diagnostics options during booting .......................................................................................73
6 Service and maintenance ...........................................................................................................................75
7 Technical data ............................................................................................................................................77
7.1 Secondary electrical conditions..............................................................................................78
7.1.1 Power supply..........................................................................................................................78
7.1.2 Grounding concept.................................................................................................................79
7.1.3 EMC compatibility ..................................................................................................................80
7.1.4 EMC limit values in South Korea............................................................................................81
7.2 Ambient climatic and mechanical conditions..........................................................................81
7.2.1 Transport and storage conditions...........................................................................................81
7.2.2 Operating conditions ..............................................................................................................83
7.2.3 Cooling ...................................................................................................................................84
7.3 Standards and approvals .......................................................................................................86
7.4 Recycling and disposal ..........................................................................................................87
8 Spare parts/accessories .............................................................................................................................89
Index...........................................................................................................................................................91
Table of contents
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Fundamental safety instructions 1
1.1 General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
● Only work on electrical devices when you are qualified for this job.
● Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.
● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
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WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can result
in death or severe injury.
● Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
● Do not use any damaged devices.
WARNING
Electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
● As a minimum, connect cable shields and the cores of cables that are not used at one end
at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
● Ground the device in compliance with the applicable regulations.
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
● Install built-in units in a suitable metal cabinet in such a way that personnel are protected
against fire and smoke, or take other appropriate measures to protect personnel.
● Ensure that smoke can only escape via controlled and monitored paths.
Fundamental safety instructions
1.1 General safety instructions
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WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
● If you come closer than around 2 m to such components, switch off any radios or mobile
phones.
● Use the "SIEMENS Industry Online Support app" only on equipment that has already been
switched off.
WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent fire
and smoke. This can cause severe injury or even death. This can also result in increased
downtime and reduced service lives for devices/systems.
● Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.
NOTICE
Overheating due to inadmissible mounting position
The device may overheat and therefore be damaged if mounted in an inadmissible position.
● Only operate the device in admissible mounting positions.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
● Observe the information in the appropriate product documentation before commissioning.
● Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
● Ensure that the safety functions used in your drives and automation tasks are adjusted and
activated through appropriate parameterizing.
● Perform a function test.
● Only put your plant into live operation once you have guaranteed that the functions relevant
to safety are running correctly.
Fundamental safety instructions
1.1 General safety instructions
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Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the Safety
Integrated manuals.
1.2 Equipment damage due to electric fields or electrostatic discharge
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Equipment damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
● Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
● Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
● Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
1.3 Warranty and liability for application examples
Application examples are not binding and do not claim to be complete regarding configuration,
equipment or any eventuality which may arise. Application examples do not represent specific
customer solutions, but are only intended to provide support for typical tasks.
As the user you yourself are responsible for ensuring that the products described are operated
correctly. Application examples do not relieve you of your responsibility for safe handling when
using, installing, operating and maintaining the equipment.
Fundamental safety instructions
1.3 Warranty and liability for application examples
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1.4 Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Products and solutions from Siemens constitute one element of such a
concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the Internet if and to the extent such a connection is necessary and
only when appropriate security measures (e.g. using firewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that can be implemented, please
visit:
Industrial security (https://www.siemens.com/industrialsecurity)
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they become
available, and that only the latest product versions are used. Use of product versions that are
no longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (https://www.siemens.com/industrialsecurity)
Further information is provided on the Internet:
Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/
view/108862708)
Fundamental safety instructions
1.4 Industrial security
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WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states
in your system that may lead to death, serious injury, and property damage.
● Keep the software up to date.
● Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
● Make sure that you include all installed products into the holistic industrial security concept.
● Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
● On completion of commissioning, check all security-related settings.
● Protect the drive against unauthorized changes by activating the "Know-how protection"
converter function.
Fundamental safety instructions
1.4 Industrial security
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1.5 Residual risks of power drive systems
When assessing the machine- or system-related risk in accordance with the respective local
regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must
take into account the following residual risks emanating from the control and drive components
of a drive system:
1. Unintentional movements of driven machine or system components during commissioning,
operation, maintenance, and repairs caused by, for example,
– Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of electronic
components
– External influences/damage
– X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as emissions of light, noise,
particles, gases, etc., can occur inside and outside the components under fault conditions
caused by, for example:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the specification
– External influences/damage
3. Hazardous shock voltages caused by, for example:
– Component failure
– Influence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk
to people with a pacemaker, implants or metal replacement joints, etc., if they are too close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
6. Influence of network-connected communication systems, e.g. ripple-control transmitters or
data communication via the network
For more information about the residual risks of the drive system components, see the relevant
sections in the technical user documentation.
Fundamental safety instructions
1.5 Residual risks of power drive systems
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Fundamental safety instructions
1.5 Residual risks of power drive systems
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Description 2
2.1 Overview
The SINUMERIK OP 015 black operator panel front has a touch-sensitive glass surface with
multiple finger operator control. The integrated TCU enables the operator panel front and
control to be installed separately.
The OP 015 black operator panel front is linked to the PCU/NCU via Ethernet as thin client in
a dedicated subnet (via DHCP server on the PCU/NCU). The distance to the operator panel
fronts is determined by the maximum distance between two network nodes / access points (100
m). Mixed operation with several TCUs and one operator panel front directly on the PCU is
possible.
The operator panel front is secured from the rear using special clamps supplied with the panel.
Validity
This description applies to:
Type Description Article number
OP 015 black Operator panel front as thin client with touch screen 6FC5303-0AF14-0AA0
Features
● Ethernet 10/100/1000 Mbit/s
● 3 x USB (max. high speed) on the rear
● 15" LCD flat screen (color) in widescreen format
● Multiple finger operation in the screen area
● Printed keyboard with alphabetic, numeric, cursor and control keypad
● Status LEDs for power supply, key feedback and keylock / Caps lock key
● Panel cutout (W x H): 450 x 290 mm
● Can be installed by one person (see Section "Mounting (Page 21)")
● Degree of protection: IP65 / IP66
● Attachment: Tension jacks at the rear
– Min./max. thickness of the wall 1.5 to 6 mm
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Note
Connecting USB devices
The OP 015 black does not have any USB interfaces on the front. If required, the rear USB
interfaces can be routed to the front via a USB extension (see Section "Keyboards and
additional components").
Naming convention
The following generic term is used in this documentation:
● PCU: Describes the SINUMERIK PCU 50 or the SIMATIC IPC 427E, in each case including
PCU basic software.
2.2 Operator controls and displays
2.2.1 View

①Multiple finger operating area for operating software (softkeys) in the display area
②Green LED bars for POWER OK (left) and key feedback (right)
③Alphabetic key group
④Caps lock key incl.keylock - green LED (displays keylock active or Caps lock key)
⑤Numeric key group
⑥Cursor key group
⑦Control key group
Figure 2-1 Front view of the OP 015 black operator panel front
Description
2.2 Operator controls and displays
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2.2.2 Operation
The operator panel front is operated through finger contact with the touch-sensitive glass
surface:
● Depending on the application-specific functions shown in the display area, for example, by:
– pressing a softkey or a displayed button
– gestures with up to eight fingers
● Depending on the displayed keys. Two keys (plus modifier keys) can be pressed
simultaneously.
– Modifier: CTRL, ALT, SHIFT
WARNING
Unexpected machine movements caused by incorrect operation
Incorrect operation of devices with a touch screen can lead to unexpected machine
movements. This can result in death, serious injury and material damage.
● Prevent unintentional incorrect operation by appropriate configuration of the user
interface, e.g. by placing the buttons for starting and stopping machine components far
enough apart.
● Configure the machine so that safety-related functions are not operated with the touch
screen.
Description
2.2 Operator controls and displays
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Note
Notes on operation of the touch-sensitive glass surface with multi-finger operation function
using gestures
Observe the following notes in order to avoid incorrect operation of the touch-sensitive glass
surface with multi-finger operation function. Otherwise, entries made at the device will either be
incorrectly identified/implemented - or not at all.
● The OP 015 black does not support safety-relevant functions and these may also not be
implemented in the touch-sensitive glass surface.
● The touch-sensitive glass surface reacts to contact with its surface, not to pressure.
Therefore, do not subsequently attach a protective film to the touch-sensitive glass surface.
Also remove all protective and packaging films, as these have a negative impact/prevent
data from being entered and initiate incorrect operator entries.
● Only operate the touch-sensitive glass surface with your finger tips, not with your fingernails.
● Touch the touch-sensitive glass surface either perpendicularly or at a maximum angle of 45°
to the surface.
● Avoid unintentional multiple touches, e.g. with the knuckles or by leaning on or against the
display.
● Make sure that the surface of the touch-sensitive glass screen does not get dirty. Cleaning
information can be found on the Internet in the following article in the Service & Support
portal of Siemens Industry:
http://support.automation.siemens.com/WW/view/en/39718397.
Always check whether the executed operator actions have been recognized by the device.
Note
Please observe the valid C standards for the particular machine type (e.g. for turning machines:
EN ISO 23125-2010, pages 36 and 49). These state that a button that initiates motion with the
protective door open must be implemented using an additional acknowledgment device; this is
because for single-channel keyboards – such as the OP 015 black – generally no PL
(performance level) "d" can be achieved.
Displaying the TCU menu
To display the TCU menu, simultaneously touch the left-hand and right-hand lower corner of
the active display area in order to display the TCU menu.
If you have connected a USB PC keyboard to the OP 015 black, you can also display the TCU
menu by simultaneously pressing keys F9 and F10.
Gloves
Do not wear thick gloves, such as work gloves, when operating the touch-sensitive glass
surface. You can wear thin gloves made of cotton or gloves for touch-sensitive glass surfaces
with capacitive touch function.
You can wear the following gloves for operating the touch-sensitive glass user interface of the
operator panel:
● Dermatril L
● Camatril Velours Art. 730
Description
2.2 Operator controls and displays
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● Uvex Profas Profi ENB 20A
● Comasec PU 900 (4342)
● Camapur Comfort Art. 619
● KCL Men at Work Art. 301
● Carex Art. 1505/k (leather)
● Cotton Cat. 1
Note
The gloves listed here are recommendations only. The type designations can change.
Keylock
E.g. it is advisable to use the keylock when cleaning the device:
● Activate the keylock by pressing the Caps lock key for at least five seconds, the LED flashes.
● Deactivate the keylock by pressing the Caps lock key again for at least five seconds.
The keylock can also be triggered by the software.
Note
The keylock only applies to the keys next to the display and not for the display touch.
2.2.3 Keyboard
Keyboard
Several keys and keypads are installed on the operator panel front:
● The alphabetic block contains the letters A - Z, the space character and the Caps lock key
with keylock.
● The numeric block contains the digits 0 - 9, and the characters "/", "*", "-", "+", "=" and ".".
● The cursor key group is used to navigate on the screen.
● The control key group includes special functions.
Switching between upper and lower case
Upper case is always activated as standard. To toggle between upper and lower case letters,
press the Caps lock key.
Description
2.2 Operator controls and displays
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Overview of the key symbols
The key symbols used on the operator panel front are shown below along with the
corresponding function keys on the PC keyboard.
Key Function corresponds to the
PC key function
Key Function corresponds to the
PC key function
Esc End
F11 Backspace
F12 Tab
Space (only intended for internal key‐
board changeover)
Caps lock Ctrl key
Home Alt key
Page up Delete
Page down Insert
Cursor up Enter
Cursor left 5 (in numeric key group)
Cursor right A, ..., Z <Shift> A, ..., Z
Cursor down
Display
Pixel error according to DIN EN ISO 9241-307, Error class II.
2.2.4 Screen saver
If an image with high contrast is displayed without change for longer than one hour, the dark-ON
function must be activated for energy efficiency reasons.
Description
2.2 Operator controls and displays
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The time can be adapted individually. Further information can be found at:
Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)
2.3 Interfaces
The OP 015 black operator panel front has the following interfaces:
Interface name Connector
name
Speed Permissible to‐
tal length
Connector type
Ethernet interface X202 1000 Mbps Max. 100 m 8-pin RJ45 socket
Double USB interface 1 X203, X204 480 Mbps each Max. 1.8 m Double USB socket
24 V power supply X206 - max. 30 m 3-pin Combicon con‐
nector
USB interface 2 X213 480 Mbps Max. 1.8 m Single USB socket
Rear

①X206 Power supply (with connector that can be screwed in place)
②- Strain relief for connecting cables
③- M5 grounding screw (for screw connection with cable lug)
④X203 / X 204 /
X213
USB interfaces

⑤X202 Ethernet interface
Description
2.3 Interfaces
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Figure 2-2 OP 015 black - rear with interfaces
Pin assignment
The pin assignments of the interfaces can be found in the Section "Connecting".
Description
2.3 Interfaces
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