Siemens SINUMERIK 840D sl Setup guide

08/2005 Edition
SINUMERIK
840D sl/840D/840Di/810D
Diagnostics Guide
Valid for
Control
SINUMERIK 840D pl/840D sl
SINUMERIK 840DE pl/840D sl (export version)
SINUMERIK 840Di
SINUMERIK 840DiE (export version)
SINUMERIK 810D powerline
SINUMERIK 810DE powerline (export version)
Overview of System Error Alarms 1
Overview of Alarms 2
List of Action Numbers 3
Error Codes of Alarm 300500 4
System Reactions on Alarms 5
Appendix A

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This publication was created using FrameMaker V7.0.
© Siemens AG, 1995-2005. All rights reserved
Other functions not described in this documentation may be execut-
able in the control. This does not, however, represent an obligation to
supply such functions with a new control or when servicing.
We have checked the contents of this manual for agreement with the
hardware and software described. Since deviations cannot be pre-
cluded entirely, we cannot guarantee full conformity. However, the
data in this manual is reviewed regularly and any necessary correc-
tions will be included in subsequent editions. Suggestions for im-
provement are welcome.
Subject to change without prior notice
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Printed in Germany Siemens Aktiengesellschaft
SINUMERIK® Documentation
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Brief details of this edition and previous editions are listed below.
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Other product names used in this documentation may be trademarks which, if used by third parties, could infringe the rights
of their owners.
A .... New documentation
B .... Unrevised reprint with new order number
C .... Revised edition with new status
Edition Order No. Remarks
09.95 6FC5298-3AA01-0BP0 Description of differences
03.96 6FC5298-3AA20-0BP0 C
08.97 6FC5298-4AA20-0BP0 C
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12.98 6FC5298-5AA20-0BP0 C
08.99 6FC5298-5AA20-0BP2 C
04.00 6FC5298-5AA20-0BP2 C
10.00 6FC5298-6AA20-0BP0 C
09.01 6FC5298-6AA20-0BP1 C
02.02 6FC5298-6AA20-0BP2 C
11.02 6FC5298-6AA20-0BP3 C
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08.05 6FC5298-7AA20-0BP2 C

iii ©Siemens AG, 2005. All rights reserved
SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition
Preface
Structure of the documentation
The SINUMERIK documentation is organized in 3 parts:
•General documentation
•User documentation
•Manufacturer/service documentation
Please contact your local Siemens office for more detailed information about
other SINUMERIK 840D sl/840D/840Di/810D publications and publications that
apply to all SINUMERIK controls (e.g. universal interface, measuring cycles, etc.).
An overview of publications, which is updated monthly and also provides informa-
tion about the language versions available, can be found on the Internet at:
http://www.siemens.com/motioncontrol
Select "Support" -> "Technical Documentation" -> "Overview of Publications"
The Internet version of the DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
Target audience
This documentation is intended for manufacturers of machine tools with
SINUMERIK 840D sl /840D/840Di/810D, SIMODRIVE 611D and SINAMICS.

Preface 08/2005
iv ©Siemens AG, 2005. All rights reserved
SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition
Hotline
If you have any questions, please contact our hotline:
A&D Technical Support
Phone: [phone] - 222
Fax: [phone] - 223
E-mail: mailto:[e-mail]
Internet: http://www.siemens.com/automation/support-request
If you have any queries (suggestions, corrections) in relation to this documenta-
tion, please fax or e-mail us:
Fax: [phone] - 63315
E-mail: mailto:motioncontro[email protected]
Fax form: See the reply form at the end of the brochure.
Subject matter of this manual
This manual is intended as a work of reference. It allows the operator at the
machine tool:
−To correctly assess special situations when operating the machine.
−To ascertain the reaction of the system to the special situation.
−To utilize the possibilities for continued operation following the special sit-
uation.
−To follow references to other documentation containing further details.
Scope
This manual describes the alarms / messages from the NC kernel (NCK) area,
the PLC and the SIMODRIVE 611D drive and SINAMICS.
Other alarms can occur from the HMI/MMC (Human-Machine/Man-Machine
Communication) areas. These alarms are displayed on the operator panel in the
form of self-explanatory text. They are documented in the section on MMC mes-
sages.
For special situations in conjunction with the integrated PLC, please refer to the
SIMATIC S7-300 documentation.
The alarms are sorted by ascending alarm number in each section. There are
gaps in the sequence.

08/2005 Preface
v
©Siemens AG, 2005. All rights reserved
SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition
Structure of alarm description
Each alarm consists of an alarm number and alarm text. There are four descrip-
tion categories:
•Explanation
•Reaction
•Remedy
•Program continuation
For a more detailed explanation of the "Reaction" category, please refer to
section: "System reactions on alarms"
For a more detailed explanation of the "Program continuation" category, please
refer to the section: "Clear criteria for alarms"
Structure of the alarms for the number range 200 000 - 299 999
Each alarm (fault or warning), consisting of a number, location (optional) and
alarm text, is indicated with further information for the following categories:
•Reaction
•Acknowledgment
•Cause
•Remedy
Note
Instead of <location>, the following is indicated in the alarm display:
•Axis name and drive number or
•Bus and slave number of the PROFIBUS DP component affected
For a more detailed explanation of the "Reaction" / "Acknowledgement" category,
please refer to section: "System reactions on SINAMICS alarms".
"Cause":
For the cause of the alarm/warning, the fault / warning valueis prepared as far as
possible in text form.

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SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition
NCK alarms
HMI alarms/messages
SINAMICS alarms (faults/warnings)
611D alarms (>SW 7.1)
Table -1 Number ranges of the alarm numbers
000 000 - 009 999 General alarms
010 000 - 019 999 Channel alarms
020 000 - 029 999 Axis/spindle alarms
030 000 - 099 999 Functional alarms
060 000 - 064 999 Cycle alarms SIEMENS
065 000 - 069 999 Cycle alarms user
070 000 - 079 999 Compile cycles, manufacturer and OEM
Table -2 Number ranges of the alarm numbers, continued
100000 - 100999 Basic system
101000 - 101999 Diagnosis
102000 - 102999 Services
103000 - 103999 Machine
104000 - 104999 Parameters
105000 - 105999 Programming
106000 - 106999 Reserve
107000 - 107999 OEM
109000 - 109999 Distributed systems (M to N)
110000 - 110999 HMI Embedded messages
111000 - 111999 ManualTurn, ShopMill, ShopTurn
120000 - 120999 HMI Advanced messages
Table -3 Number ranges of the message numbers, continued
200000 - 299999 Basic system
Table -4 Number ranges of the alarm numbers, continued
300000 - 399999 Drive

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©Siemens AG, 2005. All rights reserved
SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition
PLC alarms/messages
1) More detailed information is available via the diagnostic function (diagnostic buffer) in SIMATIC
STEP 7.
2) The PLC alarms in the range 500000 - 899999 are configured and described by the machine man-
ufacturer.
Action list
The actions described in the alarm texts ("Action %---") are explained in detail in
the table in the "Action list" section.
Finding information
For better orientation, you are provided with a table of contents as well as the
appendices:
•Abbreviations
•References
Safety
Danger and warning concept
Thefollowingwarningnotices with varyingdegrees of significanceare used inthe
document:
Table -5 Number ranges of the alarm numbers, continued
400000 - 499999 General alarms
500000 - 599999 Channel alarms 2)
600000 - 699999 Axis/spindle alarms 2)
700000 - 799999 User area 2)
800000 - 899999 Sequencers/graphs 2)
(810001 - 810009 System error messages from PLC 1))
Danger
Please check the situation in the plant on the basis of the description of the active
alarm(s). Eliminate the causes for theoccurrence of the alarms and acknowledge
in the manner indicated. Failure to observe this warning will place your machine,
workpiece, stored settings and possibly even your own safety at risk.
Danger
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury or in substantial property damage.

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SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition
Warning
Indicates an imminently hazardous situation which, if not avoided, could result in
death or serious injury or in substantial property damage.
Caution
Caution (with warning triangle) indicates that minor personal injury or property
damage can result if proper precautions are not taken.
Caution
Used without safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if not
avoided, may result in an undesirable result or state.

ix ©Siemens AG, 2005. All rights reserved
SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition
Contents
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
1 Overview of System Error Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
2 Overview of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
3 List of Action Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-949
4 Error Codes of Alarm 300500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-973
5 System Reactions on Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-987
5.1 Cancel criteria for alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-990
5.2 System reactions on SINAMICS alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-991
A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-995
A.1 Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-995

Contents 08/2005
x©Siemens AG, 2005. All rights reserved
SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition