Siemens 353 User manual

USER'S MANUAL
Siemens
Energy & Automation
UM353TP-1
Rev. 1
April 2002
AOUT1
AOUT2
AOUT3
ANALOG OUTPUTS
DOUT1 DOUT2
DISCRETE OUTPUTS
ROUT1
ROUT2
NC
RELAY OUTPUTS
NC
NO
NO
LON WORKS LIL
LONWORKS POWER SIGNAL COMMON
SIMULATED ANALOG INPUTS
AIN
AIN
AIN
AIN
AOUT1
AOUT2
AOUT3
NC
AIN1
AIN2
AIN3
AIN4
UNIVERSAL ANALOG INPUTS
AINU1
AINU2
bcda
bc d
a
SIMULATED DISCRETE INPUTS
DIN1 DIN2 DIN3 DIN4 ON
OFF
UNIVERSAL DISCRETE INPUTS
DINU1 DINU2
+-+-
CASE GROUND
15990-60r2.dsf
|
42 .453
TC2053. P
PB1
PB2
A
M
ACK
L
S
D
UNITS
LOOP
SP
CLOSE OPEN
0100
|||
20
40
60
80
100
0
2
X03141S2
Model 353
s
s
Multi-Purpose Training Panel
for
Model 353 Process Automation Controller

UM353TP-1 Contents
April 2002
i
Table of Contents
Section and Title Page
1.0 INTRODUCTION............................................................................................................................................. 1-1
1.1 PRODUCT DESCRIPTION...........................................................................................................................1-1
1.2 SPECIFICATIONS.........................................................................................................................................1-2
1.3 PRODUCT SUPPORT ...................................................................................................................................1-3
1.4 EQUIPMENT DELIVERY AND HANDLING.............................................................................................1-4
1.4.1 Receipt of Shipment...............................................................................................................................1-4
1.4.2 Storage ...................................................................................................................................................1-4
1.5 RELATED PUBLICATIONS.........................................................................................................................1-4
2.0 INSTALLATION............................................................................................................................................... 2-1
2.1 INSTALLATION CONSIDERATIONS........................................................................................................2-2
2.2 CIRCUIT BOARD HANDLING GUIDELINES...........................................................................................2-2
2.3 ENVIRONMENT...........................................................................................................................................2-2
2.4 ELECTRICAL POWER INPUT ....................................................................................................................2-3
2.5 CONTROLLER INSTALLATION................................................................................................................2-4
3.0 OPERATION..................................................................................................................................................... 3-1
3.1 ANALOG INPUTS.........................................................................................................................................3-1
3.2 ANALOG OUTPUTS.....................................................................................................................................3-2
3.3 DIGITAL (DISCRETE) INPUTS...................................................................................................................3-4
3.4 DIGITAL (DISCRETE) OUTPUTS...............................................................................................................3-4
3.5 RELAY OUTPUTS........................................................................................................................................3-4
3.6 ANALOG INPUT UNIVERSAL ...................................................................................................................3-4
3.7 DIGITAL (DISCRETE) INPUT UNIVERSAL .............................................................................................3-4
3.8 MODBUS COMMUNICATION....................................................................................................................3-4
3.9 LIL COMMUNICATION...............................................................................................................................3-5
3.10 ETHERNET COMMUNICATION..............................................................................................................3-5
3.11 LONWORKS COMMUNICATION............................................................................................................3-5
3.12 INSTRUMENT GROUNDING....................................................................................................................3-5
4.0 MAINTENANCE............................................................................................................................................... 4-1
4.1 PREVENTIVE MAINTENANCE..................................................................................................................4-1
4.2 TROUBLESHOOTING..................................................................................................................................4-1
4.2.1 Training Panel........................................................................................................................................4-1
4.2.2 Controller...............................................................................................................................................4-1
4.2.3 Configuration .........................................................................................................................................4-2
5.0 CIRCUIT DESCRIPTION ............................................................................................................................... 5-1
5.1 GROUNDING ................................................................................................................................................5-1
5.2 ANALOG INPUTS.........................................................................................................................................5-1
5.3 ANALOG OUTPUTS.....................................................................................................................................5-1
5.4 DIGITAL (DISCRETE) INPUTS...................................................................................................................5-2
5.5 DIGITAL (DISCRETE) OUTPUTS...............................................................................................................5-2
5.6 RELAY OUTPUTS........................................................................................................................................5-2
5.7 UNIVERSAL ANALOG INPUTS.................................................................................................................5-2
5.8 UNIVERSAL DIGITAL (DISCRETE) INPUTS...........................................................................................5-2
5.9 COMMUNICATION OPTIONS....................................................................................................................5-2
5.10 LONWORKS COMMUNICATION............................................................................................................5-3
6.0 MODEL DESIGNATION................................................................................................................................. 6-1

Contents UM353TP-1
April 2002
ii
Conventions, Symbols, and General Information
Conventions and Symbols
The following symbols may be used in this manual and may appear on the equipment. The reader should become
familiar with the symbols and their meaning. Symbols are provided to quickly alert the reader to safety related text.
Symbol Meaning
DANGER
Indicates an immediate hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in
property damage.
NOTICE
Indicates a potential situation which, if not avoided, may result in an undesirable result
or state.
Important Identifies an action that should be taken to avoid an undesirable result or state.
Note Identifies additional information that should be read.
Electrical shock hazard. The included Warning text states that the danger of
electrical shock is present.
Electrical shock hazard. Indicated that the danger of electrical shock is present.
Explosion hazard. Indicates that the danger of an explosion hazard exists.
Electrostatic discharge. The presence of this symbol indicates that electrostatic
discharge can damage the electronic assembly.
Qualified Persons
The described equipment should be installed, configured, operated, and serviced only by qualified persons
thoroughly familiar with this User’s Manual. A copy of this manual accompanies the equipment. The current version
of the manual, in Portable Document Format (PDF), can be downloaded from www.sea.siemens.com/ia/.
For the purpose of this manual and product labels, a qualified person is one who is familiar with the installation,
assembly, commissioning, and operation of the product, and who has the appropriate qualifications for their
activities such as:
• Training, instruction, or authorization to operate and maintain devices/systems according to the safety standards
for electrical circuits, high pressures, and corrosive, as well as, critical media.

UM353TP-1 Contents
April 2002
iii
• For devices with explosion protection: training, instruction or authorization to work on electrical circuits for
systems that could cause explosions.
• Training or instruction according to the safety standards in the care and use of suitable safety equipment.
Scope
This manual does not purport to cover all details or variations in equipment, nor to provide for every possible
contingency to be met in connection with installation, operation, or maintenance. Should further information be
desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the
matter should be referred to one of the support groups listed in the Product Support section of this manual.
The contents of this manual shall not become part of or modify any prior or existing agreement, commitment or
relationship. The sales contract contains the entire obligation of Siemens. The warranty contained in the contract
between the parties is the sole warranty o Siemens. Any statements continued herein do not create new warranties or
modify the existing warranty.
General Warnings and Cautions
WARNING
The perfect and safe operation of the equipment is conditional upon proper transport, proper storage, installation and
assembly, as well as, on careful operation and commissioning.
The equipment may be used only for the purposes specified in this User’s Manual.
CAUTION
Electrostatic discharge can damage or cause the failure of semiconductor devices such as integrated
circuits and transistors. The symbol at right appears on a circuit board or other electronic assembly to
indicate that special handling precautions are needed.
• A properly grounded conductive wrist strap must be worn whenever an electronics module or circuit board is
handled or touched. A service kit with a wrist strap and static dissipative mat is available from Siemens
(PN15545-110). Equivalent kits are available from both mail order and local electronic supply companies.
• Electronic assemblies must be stored in static protective bags when not installed in equipment.
!
i|config is a trademark of Siemens Energy & Automation, Inc. Other trademarks are the property of their respective owners.
Siemens Energy & Automation, Inc. assumes no liability for errors or omissions in this document or for the application and use of the
information included in this document. The information herein is subject to change without notice.
Procedures in this document have been reviewed for compliance with applicable approval agency requirements and are considered sound
practice. Neither Siemens Energy & Automation, Inc. nor these agencies are responsible for repairs made by the user.

Contents UM353TP-1
April 2002
iv

UM353TP-1 Introduction
April 2002
1-1
1.0 INTRODUCTION
This User’s Manual is for Model 353 Multi-Purpose Training Panels P/Ns 15990-53 and 15990-91. It is organized in
the following sections:
• Section 1, Introduction - Contains a description of the Training Panel, product support details, and a list of
related publications.
• Section 2, Installation - Provides Training Panel and controller installation procedures and circuit board
handling guidelines.
• Section 3, Operation - Identifies and explains the controls and signal displays.
• Section 4, Maintenance - Furnishes preventive maintenance guidelines and troubleshooting procedures. A Parts
List is at the end of this section.
• Section 5, Circuit Description - Describes the Training Panel’s circuitry.
• Section 6, Model Designation - Provides model designation.
• Section W, Warranty - Consists the warranty statement.
IMPORTANT
Save this User’s Manual and make it available for installing, operating, and servicing the
Training Panel.
1.1 PRODUCT DESCRIPTION
The Multi-Purpose Training Panel provides an effective, low-cost method to introduce the principles of operation
and configuration of the Model 353 Process Automation Controller to engineering, operations, and maintenance
personnel. Actual process operating conditions can be simulated providing a "hands-on" experience without
affecting an on-line process. No connection to a real-world process is required to use the full range of control
features available with a Model 353.
The PN15990-53 Training Panel allows use of all Model 353 features but does not provide for an Ethernet
connection. The PN 15990-91 Training Panel retains all of features provided in the PN 15990-53 Training Panel and
adds an Ethernet cable and connector (for Ethernet communication, the installed controller must include the Ethernet
option board).
The Training Panel consists of a standard controller case with a specially designed front panel. Controls, connectors,
and displays on the front panel are used to select and adjust inputs to and outputs from the controller. Model 353
assemblies are either ordered separately or supplied from the user’s spare parts stock. Typically, assemblies are
installed in the case by the user. An MPU Controller board and Display Assembly are required. An I/O Expander
board, Real Time Clock/Configuration Backup board, and communication option boards can be added as needed,
depending upon the requirements of the process simulation. Refer to the Model 353 User’s Manual, UM353-1, for
board options and installation procedures.
The Panel is completely pre-wired and self-contained. Any Model 353 controller can be easily installed in the
Training Panel by inserting the circuit board assemblies and attaching the Display Assembly. Typically, 120 Vac
power is provided via a standard 3-prong, grounded plug. A 24 Vdc Model 353 can be used; Section 2.4 Electrical
Power Input, in this manual, and UM353-1 describe the case rear terminal connections needed for operating from a
24 Vdc power source.

Introduction UM353TP-1
April 2002
1-2
AOUT1
AOUT2
AOUT3
ANALOG OUTPUTS
DOUT1 DOUT2
DISCRETE OUTPUTS
ROUT1
ROUT2
NC
RELAY OUTPUTS
NC
NO
NO
LON WORKS LIL
LONWORKS POWER SIGNAL COMMON
SIMULATED ANALOG INPUTS
AIN
AIN
AIN
AIN
AOUT1
AOUT2
AOUT3
NC
AIN1
AIN2
AIN3
AIN4
UNIVERSAL ANALOG INPUTS
AINU1
AINU2
bcda
bc d
a
SIMULATED DISCRETE INPUTS
DIN1 DIN2 DIN3 DIN4 ON
OFF
UNIVERSAL DISCRETE INPUTS
DINU1 DINU2
+-+-
CASE GROUND
15990-60r2.dsf
Modbus Communication Port
Ethernet Communication Port on Rear of Case
|
42 .453
TC2053. P
PB1
PB2
A
M
ACK
L
S
D
UNITS
LOOP
SP
CLOSE OPEN
0100
|||
20
40
60
80
100
0
2
X03141S2
Model 353
s
s
The Training Panel includes:
• LED indicators to display the output states of up to four discrete output function blocks (2 relay, 2 digital)
• Toggle switches to set up to four simulated discrete inputs
• Plug-in jacks for three analog output function blocks and a switchable voltmeter to monitor the output voltage
• Four precision potentiometers to set simulated analog inputs
• Analog input selector switches to connect analog outputs to analog inputs for use in process simulations or
tuning experiments
• Plug-in jacks to connect the Model 353 to the Local Instrument Link (LIL)
• Plug-in jacks to connect the Model 353 to LonWorks
• Ethernet connector (later model Training Panels only)
The switches, potentiometers, and displays permit the simulation of a process and field devices without interacting
with a live process. Engineering, operating, and servicing personnel can become skilled in the use and configuration
of a Model 353 without the threat of a costly process upset.
Possible uses of the Multi-Purpose Training Panel with a Model 353 include: operator training, configuration
development, and controller checkout and calibration.
1.2 SPECIFICATIONS
AC or DC Power Input Requirements .........................Determined by the installed MPU Controller board; refer to
UM353-1 for details; see Section 2 Installation
Controller Performance ...............................................Refer to UM353-1 for details
Environment ................................................................Intended for use in a control room, training room, or office
environment; non-hazardous locations only. See UM353-1 for
temperature, humidity, and other environmental specifications.
Agency approvals listed on the controller nameplate do not
apply in this application.

UM353TP-1 Introduction
April 2002
1-3
1.3 PRODUCT SUPPORT
Product support can be obtained from a customer service center (i.e. Technical Support Group in North America or a
Technical Information Center (TIC) in Asia or Europe). Each region has a customer service center that provides
direct telephone support on technical issues related to the functionality, application, and integration of all products
supplied by the Process Industries Division of Siemens Energy & Automation. Regional contact information is
provided below. Your regional Technical Support Group or TIC is the first place to call when seeking product
support information. When calling, it is helpful to have the following information ready:
• Product part number or model number and version
• If there is a problem with product operation:
- Whether or not the problem is intermittent
- The steps performed before the problem occurred
- Any status message, error messages, or LED indications displayed
- Installation environment
Customers that have a service agreement are granted access to the secure area of the Siemens Internet site. This area
contains a variety of product support information. When logging on, you will be prompted to enter your username
and password. All customers have access to the public portion of the site.
TABLE 1-1 TIC CONTACT INFORMATION
Telephone [phone], extension 4993
Fax [phone]
E-mail [email protected]ens.com
Hours of Operation 8 a.m. to 6 p.m. eastern time
Monday – Friday (except holidays)
Public Internet Site www.sea.siemens.com/ia/
NORTH AMERICA
Repair Service [phone] extension 4993
Telephone [phone]
Fax [phone]
E-mail [email protected]iemens.com
Hours of Operation 9 a.m. to 6 p.m. Singapore time
Monday – Friday (except holidays)
Public Internet Site www.sea.siemens.com/ia/
ASIA
Repair Service +011 65 299 6051
Telephone [phone]
Fax [phone]
E-mail [e-mail]
Hours of Operation 8:30 a.m. to 4:30 p.m. GMT/BST
Monday – Friday (except holidays)
Public Internet Site www.sea.siemens.com/ia/
EUROPE
Repair Service [phone]

Introduction UM353TP-1
April 2002
1-4
1.4 EQUIPMENT DELIVERY AND HANDLING
Prior to shipment, each Training Panel is fully tested and inspected to ensure proper operation. It is then packaged
for shipment.
1.4.1 Receipt of Shipment
Inspect each carton at the time of delivery for possible external damage. Any visible damage should be immediately
recorded on the carrier’s copy of the delivery slip.
Carefully unpack each carton and check the contents against the enclosed packing list. Inspect each item for any
hidden damage that may or may not have been accompanied by exterior carton damage.
If it is found that some items have been damaged or are missing, notify the Process Instrumentation Division of
Siemens Energy and Automation immediately and provide full details. In addition, damages must be reported to the
carrier with a request for their on-site inspection of the damaged item and its shipping carton.
1.4.2 Storage
If a Training Panel with an installed controller is to be stored for a period or moved to another location or site,
review the environmental specifications in the Model Designation and Specifications section of UM353-1.
1.5 RELATED PUBLICATIONS
Refer to the following publications for information on the Model 353, including configuration and calibration
instructions, function block (FB) information, circuit board descriptions, troubleshooting procedures, and
instructions for operating the display assembly.
• User's Manual, Model 353 Process Automation Controller, UM353-1, Rev. 9 or later
• Local Instrument Link Installation And Service Instruction, SD15492
Current revisions of technical literature can be obtained by visiting the Siemens Energy & Automation, Process
Industries Division Web site at www.sea.siemens.com/ia/. These publications are in Portable Document Format
(PDF) and are available for downloading.
!

UM353TP-1 Installation
April 2002
2-1
2.0 INSTALLATION
This section describes installation of the Multi-Purpose Training Panel and Model 353 controller assemblies. Figure
2-1 shows Training Panels with case option 2 and those with case option 4. These case options have different case
rear connectors and case option 4 includes an Ethernet connector. Refer to the Model 353 User’s Manual UM353-1
Rev 9 or later for additional information about case options.
WARNING
Electrical shock hazard
Hazardous voltage can cause death or serious injury.
Remove power from all wires and terminals before making
connections to the front panel or to the rear terminals.
10.00
9.38
11.99
Dimensions in inches
(millimeters)
DIMENS.ds4
(254.0)
(238.2)
(304.5)
TOP VIEW
SIDE VIEW
2.67
(67.8)
5.42
(137.7)
10.00
9.38
Dimensions in inches
(millimeters)
MG00410a
(254.0)
(238.2)
TOP VIEW
SIDE VIEW
2.67
(67.8)
5.42
(137.7)
12.26
(311.4)
Nameplate
PN 15990-53 Training Panel with
Controller Case Option 2 and
Black Side Entry Connectors;
No Ethernet Connector
PN 15990-91 Training Panel with
Controller Case Option 4 and
Gray or Green Direct Entry Connectors;
With Ethernet Connector
FIGURE 2-1 Multi-Purpose Training Panel Dimensions

Installation UM353TP-1
April 2002
2-2
2.1 INSTALLATION CONSIDERATIONS
The Training Panel is shipped fully assembled and wired. An overview of the installation follows.
1. Place the Training Panel on a desktop or other level surface convenient to a source of electrical power. Refer to
Sections 1.2 Specifications and 2.3 Environment.
Note
To move or carry a Training Panel, either firmly grasp the metal front panel or cup your
hand beneath the underside of the controller case and grasp the case where case and front
panel meet. A Training Panel should not be lifted or carried by the wiring cover on the
top of the controller case. The cover can bend causing the Panel to be dropped.
2. Ensure that the Training Panel is wired for the supply voltage required by the controller’s MPU Controller
board. Unless otherwise specified on the order, a standard three prong, grounded plug for AC power is supplied.
The power cable and plug are not shown in the figures. The Training Panel can be field wired for DC power.
Refer to Section 2.4 in this manual.
3. Install a controller in the Training Panel case. At minimum, a Model 353 Display Assembly and MPU
Controller board must be installed. Install additional boards as required by the process simulation, training
curriculum, or controller configuration to be developed or run. The Display Assembly, MPU Controller board,
I/O Expander board, and communication option boards are supplied by the user, unless included in the Training
Panel purchase.
4. Make the necessary external connections to the various terminals of the Panel’s front panel.
5. Connect the Panel’s power cable to an electrical power source.
Multi-Purpose Training Panel dimensions are shown in Figure 2-1.
2.2 CIRCUIT BOARD HANDLING GUIDELINES
An electrostatic discharge can damage the semiconductor devices on a circuit board assembly!
Semiconductor devices must be protected from electrostatic discharge. A properly grounded conductive
wrist strap must be worn whenever a circuit board assembly is handled or touched. A PN 15545-110 service kit
with a wrist strap and static dissipative workmat is available from Siemens Energy & Automation, Process
Industries Division. Equivalent kits are available from mail order and local electronic supply companies.
2.3 ENVIRONMENT
Select a level surface that is convenient to a source of electrical power. The surface area should be sufficient for the
Training Panel plus configuration and training materials. The Panel is intended for use in an indoor location under
normal room conditions; see Section 1.2 Specifications for additional information. For other controller
environmental specifications, refer to the Model Designation and Specifications section in UM353-1. The Training
Panel should not be operated in a location where direct sunlight can shine on the case or display. Direct sunlight can
make the LEDs on the Display Assembly and Training Panel difficult to read and can interfere with controller heat
dissipation.

UM353TP-1 Installation
April 2002
2-3
2.4 ELECTRICAL POWER INPUT
Unless otherwise specified at the time of purchase, the Training Panel has an electrical cord with a standard three-
prong ground plug for 120/240 Vac service. To determine the correct electrical power input for a controller, perform
the following steps. Refer to the “Maintenance” section of the Model 353 User’s Manual (UM353-1) for specific
information on assembly installation and adding of option boards.
1. Disconnect the Training Panel from all sources of external power to eliminate a potential electrical shock
hazard.
2. Fasten a conductive wrist strap on your wrist and ground the strap to a properly grounded static dissipative work
mat or other good ground.
3. Get the MPU Controller board that is to be installed. Determine whether the board is for 120/240 Vac or 24 Vdc
power input. First, locate the rectangular part number label on the circuit board. Then, note the part number and
refer to the following table.
120/240 Vac MPU Controller Boards 24 Vdc MPU Controller Boards
16276-91 16276-101
16276-111 16276-121
16276-131 16276-141
• If the MPU Controller board accepts 120/240 Vac, proceed to Section 2.5 Assembly Installation.
• If the MPU Controller board accepts 24 Vdc, go to step 4 below.
4. To convert the Training Panel to accept a 24 Vdc MPU Controller board and to operate from a 24 Vdc source:
1) Remove the wiring channel cover from the case.
• Training Panels with Case Option 2 - The cover is secured by a screw in the rubber foot at the bottom
of the case.
• Training Panels with Case Option 4 - The cover is secured by a screw at the top of the case and a screw
in the rubber foot at the bottom of the case.
2) Slide the wiring channel cover straight back from the front panel while feeding the power cable into the
opening in the channel cover. The plastic terminal cover may detach; it will be reinstalled later.
3) Refer to the Installation section of UM353-1, Rev. 9 or higher, and remove the terminal cover.
4) Disconnect the supplied AC power cable. Pull the cable out of the channel cover.
5) Again, refer to the Installation section of UM353-1, Rev. 9 or higher, for DC+, DC-, and ground
connections to the case terminals. Route the wires through the opening in the channel cover and make the
connections at the H (DC+) and N (DC-), terminals and the green ground screw.
6) Label the unterminated end of each wire to indicate the correct connection to the 24 Vdc power source.
7) Install the terminal cover. Slide the wiring channel cover onto the case while pulling out any excess 24 Vdc
power wire. Be sure the grommet remains seated in the hole in the terminal cover. Reinstall the screw(s)
removed in step 1).
8) Go to Section 2.5 Assembly Installation.

Installation UM353TP-1
April 2002
2-4
2.5 CONTROLLER INSTALLATION
For installation details, refer to Figure 2-2 in this manual and to the Maintenance section of the Model 353 User’s
Manual, Rev. 9 or higher.
1. Place a grounding wrist strap around your wrist and attach the ground wire clip to the GND receptacle at the
bottom right corner of Training Panel’s front panel.
2. If an Ethernet cable is installed in the case, dress the cable so that it lies on the floor of the case and centered
between the case sides.
3. Remove the I/O Expander board from the static shielding bag. Insert Expander Board into the card guides on
the left side of the case, board components toward the center of the case. The Ethernet cable, if present, should
be to the right of the Expander board. Slide the board into the case until the card edge connectors on the board
meet the case-mounted connectors. Carefully apply additional force to seat the board.
4. Remove the MPU Controller board from the static shielding bag. Install any needed option boards on the
Controller board; refer to the Assembly Replacement subsection in the Maintenance section of UM353-1.
Insert the Controller board into the right-side card guides, component side toward the center of the case. Slide
the board into the case until the card edge connectors on the board meet the case-mounted connectors. Carefully
apply additional force to seat the board.
5. If an Ethernet option board is installed, mate the free end of the Ethernet cable with connector J4 on the
Ethernet board.
6. Remove the Display Assembly from static shielding bag. Handle assembly by its bezel.
7. Connect the MPU Controller board ribbon cable to the Display Assembly and close the locking levers. The
connectors are keyed.
8. Position Display Assembly over the mouth of the case at the front of the Training Panel. Secure the Display
Assembly by tightening the two black captive screws.
9. Detach the wrist strap ground clip from the case.
This completes the physical installation procedures for the Training Panel. Refer to the “Configuration Overview”
and “Function Block” sections of the User’s Manual for configuration procedures.

UM353TP-1 Installation
April 2002
2-5
* = Case Assembly
RJ-45 Ethernet Connector*
Ethernet
Cable Display Assembly with Operator Faceplate
Communication Port on Underside
O-Ring, Display Assembly
Warning Label
Flip-Down Door with Loop ID Card
MPU Controller Board
Mounting Kit, Accessory Boards
Voltage Input, Approvals, and
Warning Label*
Nameplate*
Warning and I/O
Capacity Label*
Case with Flange*
Connector Socket
Assembly*
Ground Screw*
Connector Cover*
Removable
Portions of
Connectors*
I/O Expander
Board
Mounting Clip,
Top and Bottom*
MG00392b
LIL or Ethernet
Network Board
RTC/CB or
RCB Board
Future
Use LonWorks
Board
Accessory or
Option Boards
Controller with Case Option 4, Gray or Green Direct Entry Connectors
I/O Expander Board
O-Ring, Display Assembly
Display Assembly With Operator Faceplate,
Communication Port On Underside
Mounting Clip
8/32 x 1 Fillister Head
Controller Nameplate
Flip-Down Door
Connector Socket Assembly
Ground Screw
Connector,
Terminals
27-39
Connector,
Terminals
40-52
Connector,
Terminals
14-26
Connector,
Terminals
H, N, 3-13
Connector
Cover
Case with Flange
Mounting Kit - Accessory Boards
MPU Controller Board
X03138S1
Future
Use
Removable
Configuration
Board
LonWorks
Board
LIL Network Board
Accessory Boards
F1
A1
P1
TVS1
MPU Board, Component Side, Upper Left Corner
Controller Power Input Fuse (5)
Controller with Case Option 2, Black Side Entry Connectors
FIGURE 2-2 Exploded View of the Controller !

Installation UM353TP-1
April 2002
2-6

UM353TP-1 Operation
April 2002
3-1
3.0 OPERATION
This section describes the Multi-Purpose Training Panel’s controls and displays.
The Training Panel can provide all I/O signals needed to configure and operate a Model 353 controller with or
without the use of external process control devices. The controls, binding posts, and displays on the front of the
Training Panel and the Ethernet connector at the back of the case provide access to the following signals:
• Analog inputs to AIN1, AIN2, AIN3, and AIN4
• Analog outputs from AOUT1, AOUT2, and AOUT3
• Digital inputs to DIN1, DIN2, DIN3, and DIN4
• Digital outputs from DOUT1 and DOUT2
• Relay contact outputs from ROUT1 and ROUT2
• Universal analog inputs to AUIN1 and AUIN2
• Universal digital inputs to DINU1 and DINU2
• Modbus communication
• Local Instrument Link (LIL) communication
• Ethernet communication
• LonWorks communication
For information about configuration procedures, function blocks, and operating procedures, refer to the
Configuration Overview, Function Blocks, and Operation sections of the Model 353 User’s Manual, UM353-1.
Refer to Figure 3-1 for the location of Training Panel controls described in the following sections. Figure 3-2
presents a wiring diagram of the Training Panel with controller Case Option 2. Wiring of a Training Panel with
Controller Case Option 4 is similar with the addition of an Ethernet connector and cable (see Figure 2-2).
3.1 ANALOG INPUTS
The analog input signal to AIN1, AIN2, AIN3, or AIN4 is selected using a three-
position switch located on the right side of the Panel. An I/O Expander board
must be installed in the controller to activate Analog Input 4 (AIN4).
Select the desired input signal source as follows.
• Switch thrown to right (as shown at right) - The +6 Vdc signal from the
Training Panel becomes the input source. The input signal level is
controlled by the adjacent potentiometer.
• Switch in the center position - The analog output from the associated AOUT
function block becomes the input to the function block. AIN4 does not have
an associated AOUT.
• Switch thrown to left - The input signal is supplied by an external voltage
source connected to the adjacent binding post. The source can be a field
device, such as a two-wire transmitter, or an output from one of the Panel’s
AOUT binding posts. For example, use a jumper wire to connect AOUT3 to
the binding post for AIN1.
In the wiring diagram, Figure 3-2, the four switches are identified as SW1
through SW4.
SIMULATED ANALOG INPUTS
AIN
AIN
AIN
AIN
AOUT1
AOUT2
AOUT3
NC
AIN1
AIN2
AIN3
AIN4
Four, three-position switches to
select the analog input sources.
15990-60r2

Operation UM353TP-1
April 2002
3-2
AOUT1
AOUT2
AOUT3
ANALOG OUTPUTS
DOUT1 DOUT2
DISCRETE OUTPUTS
ROUT1
ROUT2
NC
RELAY OUTPUTS
NC
NO
NO
LON WORKS LIL
LONWORKS POWER SIGNAL COMMON
SIMULATED ANALOG INPUTS
AIN
AIN
AIN
AIN
AOUT1
AOUT2
AOUT3
NC
AIN1
AIN2
AIN3
AIN4
UNIVERSAL ANALOG INPUTS
AINU1
AINU2
bcda
bc d
a
SIMULATED DISCRETE INPUTS
DIN1 DIN2 DIN3 DIN4 ON
OFF
UNIVERSAL DISCRETE INPUTS
DINU1 DINU2
+-+-
CASE GROUND
15990-60r2.dsf
Modbus Communication Port
Ethernet Communication Port on Rear of Case
|
42 .453
TC2053. P
PB1
PB2
A
M
ACK
L
S
D
UNITS
LOOP
SP
CLOSE OPEN
0100
|||
20
40
60
80
100
0
2
X03141S2
Model 353
s
s
FIGURE 3-1 Operator Controls and Displays
3.2 ANALOG OUTPUTS
A 1-5 Vdc analog output from AOUT1, AOUT2, or AOUT3 can be connected to
an external device using the binding post on the left side of the Panel. The
voltmeter will indicate the signal level at the AOUT binding post selected by the
rotary switch.
As stated in Section 3.1, an AOUT signal can be connected to an associated AIN
block be setting the associated analog input three-position switch in the center
position. Any AOUT signal can also be jumper connected to any AIN binding
post.
AOUT1
AOUT2
AOUT3
ANALOG OUTPUTS
15900-60r2
Rotate switch to select analog
output to be shown on voltmeter.

UM353TP-1 Operation
April 2002
3-3
SW6 SPDT
1 32
SW7 SPDT
1 32
SW8 SPDT
1 32
DOUT2 LED
2 1
ROUT1_R LED
2 1
ROUT1_L LED
2 1
ROUT2_R LED
2 1
ROUT2_L LED
2 1
AIN1 PIN JACK 1 AIN2 PIN JACK 1 AIN3 PIN JACK 1
DI NU1+
JACK
1
DI NU2+
JACK
1
AIN4 PIN JACK 1
DINU1-
JACK
1
CASE GND
BINDINGPOST
1
AOUT1
BINDINGPOST
1
AOUT2
BINDINGPOST
1
SIGNAL COMMON
BINDINGPOST
1
AOUT3
BINDINGPOST
1
R11 3K3
1 2
ZR1 1N823
21
AIN4
POT_5K _2W
1 3
2
cw
AIN3
POT_5K _2W
1 3
2
cw
AIN2
POT_5K _2W
1 3
2
cw
AIN1
POT_5K _2W
1 3
2
cw
DINU2-
JACK
1
SW5 SPDT
1 32
R2 250
1 2
R3 250
1 2
LIL_RIGHT JACK
2 3 1
LIL_LEFT JACK
2 3 1
LONWORKSPOWER
JACK
2 3 1
R8 3K3
12
R7 3K3
12
R10 3K3
12
R9 3K3
12
R6 3K3
12
DOUT1 LED
2 1
R5 3K3
12
LONWORKS+
BINDINGPOST
1
LONWORKS -
BINDINGPOST
1
VOLTMETER
1
2
AINU2
TERMINAL
B
A
D
C
AINU1
TERMINAL
B
A
D
C
SW1 SW_SP3T
1
2
3
45
6
SW2 SW_SP3T
1
2
3
45
6
SW3 SW_SP3T
1
2
3
45
6
SW4 SW_SP3T
1
2
3
45
6
R1 250
1 2
ROTARY SW
SW_ 4P3T
1 2 3
4
5
6
7 8 9
10
11
12
A
B
C
D
A
B
C
D
J1
REARTERMIN ALS
ACH/DC+
H
ACN/DC-
N
NCA
3
NCB
4
XMTR+
5
COM
6
XMTR+
7
DOUT1+
8
DOUTC
9
DOUT2+
10
DIN1+
11
DIN1-
12
DIN2+
13
DIN2-
14
DIN3+
15
DIN3-
16
AO U T1 +
17
AOUTC
18
AO U T2 +
19
AIN1+
20
AINC
21
AIN2+
22
AIN3+
23
AINC
24
IOA
25
IOB
26
CA SE GN D
53
ROUT1nc 27
ROUT1c 28
ROUT1no 29 ROUT2nc 30
ROUT2c 31
ROUT2no 32
AO U T3 + 33
AOUTC 34
DINU 1+ 35 DIN U 1- 36 DINU 2+ 37 DIN U 2- 38
XMTR+ 39
COM40
AIN4+ 41
AINC 42
DIN4+ 43 DIN4- 44
AINU1a 45 AINU1b 46 AINU1c 47 AINU1d 48 AINU2a 49 AINU2b 50 AINU2c 51 AINU2d 52
DIN1 DIN2 DIN3 DIN4
BLK WHT
GRN
TIP R
SHIELD SHIEL D
TIP R
TIP COMMON
ACPWR CORD
15990-61.ds4
FIGURE 3-2 Wiring Diagram, Multi-Purpose Training Panel

Operation UM353TP-1
April 2002
3-4
3.3 DIGITAL (DISCRETE) INPUTS
Digital inputs for DIN1, DIN2, DIN3, and DIN4 are activated by four single-pole
switches located at the lower right side of the Training Panel and labeled Simulated
Discrete Inputs DIN1 through DIN4. These inputs are powered from the controller’s
+26Vdc (Transmitter Power). A logic-1 (ON) state is activated when a switch is ON;
a logic 0 (OFF) state is produced when a switch is OFF.
In Figure 3-2, the DIN switches are identified as SW5, SW6, SW7, and SW8.
3.4 DIGITAL (DISCRETE) OUTPUTS
Two LEDs on the left side of the Training Panel indicate the state of digital outputs #1 and #2
from DIN1 and DIN2. An illuminated LED indicates an active output.
3.5 RELAY OUTPUTS
Two rows of LEDs on the left side of the Training Panel, marked Relay Outputs, indicate the
states of relay outputs ROUT1 and ROUT2. All four LEDs are powered from the controller’s
+26Vdc. Each normally open (NO) and normally closed (NC) ROUT contact is connected to
the +26 Vdc through an LED. ROUT1 and ROUT2 common contacts are grounded. A lighted
LED therefore indicates a closed contact.
Both relay outputs use the default selection for relay action. Refer to the Installation section
of UM353-1 for the wiring, noting that the internal +26 Vdc supply is used. An I/O
Expander board must be installed to activate the Relay Outputs (ROUT1 and ROUT2).
3.6 ANALOG INPUT UNIVERSAL
In the middle of the right side of the Training Panel there are two four-screw terminal
strips. These are connected to the AINU1 (top strip) and AINU2 (bottom strip) function
blocks. The user’s manual refers to the AINU_ terminals as a, b, c, and d. Looking at the
terminal strips on the training panel, starting with the left connector screw, the
connections are b, a, d, and c as noted on the panel.
The Installation section of UM353-1 describes connection of thermocouple, RTD, Ohms,
and Slidewire devices. An I/O Expander board must be installed in the controller.
3.7 DIGITAL (DISCRETE) INPUT UNIVERSAL
There are two sets of pin jacks on the lower right section of the Training Panel just
under the DIN switches. These jacks are connected to the Digital Input Universal
terminals. Red is positive (+) and black is negative (-).
An I/O Expander board must be installed in the controller to activate these inputs.
Wiring for resistive and inductive loads is shown in UM353-1.
3.8 MODBUS COMMUNICATION
An MMJ-11 connector is provided in the underside of the controller’s Display Assembly bezel for Modbus RS232
communication. This connector is active regardless of the controller’s installed network communication option
board.
SIMULATED DISCRETE INPUTS
DIN1 DIN2 DIN3 DIN4 ON
OFF
DOUT1 DOUT2
DISCRETE OUTPUTS
ROUT1
ROUT2
NC
RELAY OUTPUTS
NC
NO
NO
UNIVERSAL ANALOG INPUTS
AINU1
AINU2
bc
d
a
bc
d
a
UNIVERSAL DISCRETE INPUTS
DINU1 DINU2
+-+-