Siemens SIRIUS 3RW44 User manual

Getting Started
Industrial Controls
Function Block Library SIRIUS Soft Starter 3RW44 for SIMATIC PCS 7
SIRIUS Soft Starter 3RW44 PCS 7 Library V8.2
Edition 07/2016
Answers for industry.

SIRIUS Soft Starter 3RW44 PCS 7
Library V8.2
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Industrial Controls
SIRIUS Soft Starter 3RW44
SIRIUS Soft Starter 3RW44 PCS 7
Library V8.2
Getting Started
07/2016
A5E36563533002A/RS
-AA/001
Preface
1
Security information
2
Product specific security
information
3
Introduction
4
Getting Started
5
References
6
List of Abbreviations
7

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
3ZX1012-0CS16-2CC1
Ⓟ
07/2016 Subject to change
Copyright © Siemens AG 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Table of contents
1 Preface ...................................................................................................................................................... 7
2 Security information................................................................................................................................. 11
3 Product specific security information........................................................................................................ 13
4 Introduction.............................................................................................................................................. 15
4.1 Introduction .............................................................................................................................15
5 Getting Started ........................................................................................................................................ 17
5.1 Installation...............................................................................................................................17
5.2 HW Config...............................................................................................................................18
5.3 CFC.........................................................................................................................................20
5.4 Operator Station......................................................................................................................25
6 References .............................................................................................................................................. 35
7 List of Abbreviations ................................................................................................................................ 37
7.1 Abbreviations ..........................................................................................................................37

Table of contents
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Preface
1
Brief description
The Getting Started of the PCS 7 library for SIRIUS Soft Starter uses a simple example
project to show you the basic procedures:
●Basic configuration steps
●Handling and monitoring different signal blocks
●Parameterization
This Getting Started manual is intended to be an introduction and largely dispenses with
detailed information and background information.
Requirements
Basic knowledge of creating a PCS 7 project is necessary. You will find information about
this in the Process Control System PCS 7; Getting Started (V8.0 or higher with APL)
documentation on the Internet
(https://support.industry.siemens.com/cs/document/109485954).
Conventions
This documentation contains designations of the software interface elements. If you have
installed a multi-language package for the operating system, some of the designations will
be displayed in the base language of the operating system after a language switch and will,
therefore, differ from the designations used in this documentation.

Preface
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Software required for the Getting Started of the PCS 7 block library for Soft Starters
●You can execute the example project on any PC or programming device on which the
following software is installed:
–Windows operating system
–Internet Explorer
–Message Queuing service
–SQL server
Note
The versions required depend on the version of PCS 7 installed.
You can find further relevant details in the following manuals:
–SIMATIC Process Control System PCS 7 PC Configuration and Authorization (V8.0)
on the Internet (https://support.industry.siemens.com/cs/document/68157327/).
–SIMATIC Process Control System PCS 7 Released Modules (V8.0) on the Internet
(https://support.industry.siemens.com/cs/document/109736547/).
●You create the PCS 7 project with SIMATIC Manager.
To do so, follow the instructions in the Process Control System PCS 7; Getting Started
documentation.
Hardware required for creating an example project
Table 1- 1 Soft Starter hardware
Order number
Description
3RW4422-1BC44 SIRIUS Soft Starter, values with 400 V, 40 DEG., Standard: 29 A, 15 KW, inside-delta
circuit: 50 A, 22 KW, 200 … 460 V AC, 230 V AC, screw terminals
3RW4900-0KC00 Communication board PROFIBUS for SIRIUS Soft Starter 3RW44
Note on the firmware version
If the Soft Starter is operated as a DP slave following a Y link with a firmware version
<=*E03*, no DPV1 functionality is available. Firmware version >=*E04* is required for
DPV1 functionality following a Y link.

Preface
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Creating a PCS 7 project
This PCS 7 example project was created with the following hardware for the automation
station (AS):
Table 1- 2 Hardware - Automation station 1: Configuration direct on the master system
Order number
Description
6ES7 410-5HX08-0AB0
SIMATIC S7-400, CPU 410-5H with 1*DP and 2*PN interfaces
6ES7 407-0KA02-0AA0 SIMATIC S7-400, power supply PS 407 10A, AC 120/230V/10A standard PS

Preface
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Security information
2
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines
and networks. Systems, machines and components should only be connected to the
enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
http://www.siemens.com/industrialsecurity
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under:
http://www.siemens.com/industrialsecurity

Security information
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Product specific security information
3
Product specific security information
This library is designed to run under the PCS 7 environment. Therefore, it is recommended
to follow the security principles for PCS 7 to support a secure operation, such as:
●User rights
●Password protection of
–WinCC
For more information, click here
(https://support.industry.siemens.com/cs/document/60119725).

Product specific security information
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Introduction 4
4.1 Introduction
Introduction
This document explains the basic principles of using the PCS 7 Library for Soft Starter
3RW44. The PCS 7 Library for Soft Starter 3RW44 is designed according to APL standards
for both, blocks and faceplates. This library contains CFC templates to fulfill the control
function of a Soft Starter device.
For reducing configuration time, a module driver generator is included with this library. By
using this driver generator it is ensured that all necessary interconnections will be handled
automatically by the system and the device is ready to operate in PCS 7 environment.
Custom configuration can be done by the user as well. User manual and online help will give
detailed information about the blocks and their input and output pins.
This document will guide you through the necessary steps for using the template and the
module driver generator in a PCS 7 environment using a sample project. This sample uses
minimum hardware, single station, one PLC connected to one Soft Starter via PROFIBUS.
Prerequisites
User
PCS 7 knowledge:
● Project creation
● HW-Config
● CFC-Editor
● WinCC-Explorer
● WinCC
Refer "Process Control System PCS 7 Getting Started
(https://support.industry.siemens.com/cs/document/109485954)" for further details. You can
find the manuals for your PCS 7 Version in the manual collection.

Introduction
4.1 Introduction
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System
● Installed and compatible PCS 7 version
● Installed Soft Starter 3RW44 library
● PCS 7 Multiproject (created by Project-Wizard).
Refer to Readme-File for this library for software details and steps to follow to migrate the
existing project.
Communication
Active communication network between Engineering Station (ES)/Operator Station (OS) and
the PLC.

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Getting Started
5
5.1
Installation
Installation
The Setup program will guide you through the required steps. Use "< Back" and "Next >"
buttons to navigate through the screens during the installation process. The installation
program supports German and English. You can choose your language at the initial screen.
The Library Soft Starter 3RW44 has two components:
●
AS
= Components for Automation System
●
OS
= Components for Operator Station
For example, this library has:
●Library for Soft Starter 3RW44 PCS 7 V8.2
AS
●Faceplates for Soft Starter 3RW44 PCS 7 V8.2
OS
Installation program will ask you to decide, which product you want to install. Below is the
decision matrix:
AS
OS
Single Station
X
X
"X" - required, "-" - not required
AS
OS
Distributed System
Engineering Station
X
-
Operator Station - X

Getting Started
5.2 HW Config
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5.2
HW Config
HW Config
Open HW-Config and switch the hardware catalog profile to
Standard
:
Below are the Soft Starter objects for:
Communication
Integration
Catalog path
PROFIBUS OM1at PROFIBUS DP > Switching Devices > Motor starter > Direct soft
starter
EDD
2,3
PROFIBUS DP > Switching Devices
GSD2,3 PROFIBUS DP > Additional Field Devices > Switching Devices
> Motor starter > Direct soft starter
PROFINET OM1PROFINET IO > Switching devices > Motor starter > Direct soft
starter > 3RW44
EDD
1,4
PROFINET IO > Switching devices > Motor starter > GSD5>
Direct soft starter > 3RW44
GSD
1,4
1Select the Soft Starter object according to the existing hardware. By selecting an object
inside the hardware catalog, additional information will be displayed in the information area,
at the bottom of the hardware catalog (e.g.: article number).
2Once the Soft Starter object is instantiated inside the
Station Window
, you need to configure
a module which matches the existing hardware. Select the correct module by its article
number and drag and drop it to slot 1 of the instantiated Soft Starter object inside
Station
Window
.
3EDD and GSD objects support a variety of different Firmware-Versions. Choose the one
which supports the hardware version.
4The same object is used for GSD and EDD integration in HW-Config.
Configuration via
PDM
for EDD support needs to be activated by the user in
Object Properties
(Alt+Return) of
the Soft Starter object.
5Folder entry GSD will be created in case of parallel integration of Soft Starter OM,
integrated via Soft Starter ES.
Drag and drop the desired Soft Starter-Object into the
Station Window
and connect it with
PROFIBUS resp. PROFINET line.
Parameter configuration:
GSD
Double click the module in slot one of the Soft Starter object. The
Properties
dialog opens.
Switch to the tab
Parameters
.
EDD
If
Configuration via PDM
is activated, a double click on the Soft Starter object opens
SIMATIC PDM. Use PDM to configure the Soft Starter device.

Getting Started
5.2 HW Config
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OM
Use
Soft Starter ES
to configure the Soft Starter device. It may be activated out of HW-
Config by double clicking the module in slot 1 of the Soft Starter object. The
Properties
dialog opens. Switch to tab
Parameter
and click the button
Parameter
.
Soft Starter ES
opens.
Input address
Retrieve the input address of the Soft Starter device.
Note
Note it down or insert it in symbol table of HW
-Config (
Options > Symbol Table
or
Ctrl+Alt+T)
for l
ater usage.

Getting Started
5.3 CFC
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5.3
CFC
Master data library
For using the library in a plant, it is recommended to store the Soft Starter template in the
Master data library. Since this would be beyond the scope of this document, we recommend
you to take a look in: Process Control System PCS 7 CFC for SIMATIC S7 Function manual
(https://support.industry.siemens.com/cs/document/109736727).
With the template stored in the Master data library, follow the below steps.
CFC Template
1. Open CFC-Editor by double clicking on the desired CFC-Object.
2. Select the tab
Libraries
, located underneath the Catalog view. If the templates of 3RW44
Soft Starter PCS 7 Library were placed in the Master data library, you will find them in
the project library folder (Notation: "Project Name"+"_Lib" e.g.: GS_SoSt_Lib).
Otherwise you will find the templates in the Soft Starter Library (e.g.: SS_PCS7_LibV82)