Siemens SINAMICS S120 User manual

SINAMICS
Getting Started · 11/2009
SINAMICS S120
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Getting Started
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SINAMICS
S120
Getting Started
Getting Started
Valid as of firmware version 4.3 SP1
11/2009
6SL3097-4AG00-0BP0
Preface
SINAMICS S120 drive
system
1
Requirements
2
Creating a drive project
3
Configuring your drive
project
4
Commissioning a drive
5

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
order number: 6SL3097-4AG00-0BP0
Ⓟ 05/2010
Copyright © Siemens AG 2010.
Technical data subject to change

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Preface
Purpose of the document
Purpose of this document
This documentation is aimed at beginners who want to find out more about the
SINAMICS S120 drive system. The document offers a brief guide to commissioning a
sample project with a simple SINAMICS S120 drive train. By following the instructions in this
document, a beginner will need only a few minutes to engineer and configure the sample
project and start up the motor.
Technical Support
Internet address for SINAMICS
http://www.siemens.com/sinamics.
EC Declaration of Conformity
EC Declaration of Conformity
The EC Declaration of Conformity can be found at:
● http://support.automation.siemens.com
– for the EMC Directive under the Product/Order No. 15257461
– for the Low-Voltage Directive under the Product/Order No. 22383669
● The relevant Siemens office of the I DT MC Business Unit of Siemens AG

Preface
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Safety notices
DANGER
Commissioning is absolutely prohibited until it has been completely ensured that the
machine, in which the components described here are to be installed, is in full
compliance with the provisions of the EC Machinery Directive.
SINAMICS devices and AC motors must only be commissioned by suitably qualified
personnel.
The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and follow the specified danger and
warning notices.
When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
When the machine or system is operated, hazardous axis movements can occur.
All of the work carried-out on the electrical machine or system must be carried-out with it
in a no-voltage condition.
SINAMICS devices with three-phase motors must only be connected to the power
supply via an AC-DC residual-current-operated device with selective switching once
verification has been provided that the SINAMICS device is compatible with the
residual-current-operated device in accordance with IEC 61800-5-1, Section 5.2.11.2.
WARNING
The successful and safe operation of this equipment and motors is dependent on
correct transport, proper storage, installation and mounting as well as careful operator
control, service and maintenance.
For special versions of the drive units and motors, information and data in the Catalogs
and quotations additionally apply.
In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and plant-specific regulations and
requirements must be taken into account.
Only protective extra-low voltages (PELV, DVC-A) that comply with EN 60204-1:2006
can be connected to the connections and terminals between 0 V and 48 V.
CAUTION
The motors can have surface temperatures of over +80 °C.
This is the reason that temperature-sensitive components, e.g. cables or electronic
components may neither be in contact nor be attached to the motor.
When attaching the connecting cables, you must ensure that:
– they are not damaged
– they are not under tension
– they cannot come into contact with any rotating parts

Preface
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CAUTION
As part of routine tests, SINAMICS devices are subject to a voltage test in accordance
with EN 61800-5-1. Before the voltage test is performed on the electrical equipment of
industrial machines to EN 60204-1:2006, Section 18.4, all connectors of SINAMICS
equipment must be disconnected/unplugged to prevent the equipment from being
damaged.
Motors should be connected-up according to the circuit diagram provided. otherwise
they can be destroyed.
Note
When operated in dry areas, SINAMICS devices with three-phase motors conform to the
Low-Voltage Directive 2006/95/EC.

Preface
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Getting Started
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Table of contents
Preface ...................................................................................................................................................... 5
1 SINAMICS S120 drive system................................................................................................................. 11
1.1 Overview ......................................................................................................................................11
1.2 SINAMICS S120 system overview...............................................................................................11
2 Requirements .......................................................................................................................................... 13
2.1 Hardware and software components ...........................................................................................13
2.2 Wiring the components ................................................................................................................14
3 Creating a drive project............................................................................................................................ 15
3.1 Setting the communications interface..........................................................................................15
3.2 Creating a new drive project ........................................................................................................18
4 Configuring your drive project.................................................................................................................. 21
4.1 Restoring the factory settings ......................................................................................................21
4.2 Configuring the drive units ...........................................................................................................23
4.3 Configuring the Motor Module......................................................................................................26
5 Commissioning a drive ............................................................................................................................ 27

Table of contents
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SINAMICS S120 drive system 1
1.1 Overview
This manual provides instructions on how to commission a simple SINAMICS S120 drive
train based on a sample project. By way of introduction, this chapter of the manual gives you
a brief overview of the SINAMICS S120 drive system.
It describes the following steps required to create a sample project:
Step Action
1 Definition of requirements
2 Establishment of communication between the PG/PC and Control Unit
3 Creation of the sample project with the help of a Wizard
4 Automatic configuration of the sample project
5 Operation of the PG/PC control panel for driving the motor
1.2 SINAMICS S120 system overview
The SINAMICS S120 drive system consists of a variety of different modules. It is constructed
of infeeds, filters, motor power units, modules for additional functions, Control Units plus
standard and special versions of rotating and linear motors.

SINAMICS S120 drive system
1.2 SINAMICS S120 system overview
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12 Getting Started, 11/2009, 6SL3097-4AG00-0BP0

Requirements
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Requirements 2
2.1 Hardware and software components
● A CU320-2 DP Control Unit, firmware version 4.3 SP1 or higher, with integrated
PROFIBUS interface
● A Line Module
● A line filter
● A Motor Module
● A motor with built-on encoder evaluation unit with DRIVE-CLiQ interface (SMI motor)
● A standard PC with Windows XP as programming device (PG/PC), with pre-installed
STARTER commissioning tool (firmware version 4.1.5 HF5 or higher)
● Motor and power cables
● DRIVE-CLiQ cables
● PROFIBUS interface CP5511 installed in the PG/PC
● PROFIBUS connection between the PG/PC and the Control Unit

Requirements
2.2 Wiring the components
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2.2 Wiring the components
The assembly and wiring of components according to the sample project depicted below
must always be undertaken by qualified specialists. For the purpose of commissioning this
sample project, it is not permissible to connect other components or drive loads to the motor.
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Note
For information about assembling and wiring the components of the sample project, please
refer to the relevant chapters in the SINAMICS S120 Equipment Manual GH2.

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Creating a drive project 3
This chapter explains how to create a new drive project. You set up a sample project using
the STARTER commissioning tool. You then transfer the sample project to the Control Unit
of the real drive over a communications interface.
PROFIBUS has been selected as the data exchange system between the programming
device (PG/PC) and the Control Unit (CU).
3.1 Setting the communications interface
1. Double-click on the icon to launch the STARTER commissioning tool:
The main window of the STARTER application is displayed.
2. Click on menu command Options > Set PG/PC Interface.
The "Set PG/PC Interface" window opens:

Creating a drive project
3.1 Setting the communications interface
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16 Getting Started, 11/2009, 6SL3097-4AG00-0BP0
3. In the dropdown list "Access Point of the Application", select entry
"DRIVES (STARTER, SCOUT) --> CP5511(PROFIBUS)".
4. Click on button "Properties" in order to set the interface.
The "Properties - CP5511(PROFIBUS)" window opens as well.
5. Set the address to "0".
A data transmission rate of 1.5 Mbit/s or above is recommended.
6. Click on "OK".
The "Properties" window closes.

Creating a drive project
3.1 Setting the communications interface
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7. Click on button "Diagnosis" in the "Set PG/PC interface" window.
The diagnosis window opens as well. Check the function and settings of the interface in
this window.
8. Click on button "Test".
The status of the PROFIBUS interface is displayed.
9. Click on "Read".
The status of the connected stations is displayed according to the legend.
10.Click on "OK" in order to close the diagnosis window.
11.Click on "OK" to exit from the "Set PG/PC interface" window.

Creating a drive project
3.2 Creating a new drive project
Getting Started
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3.2 Creating a new drive project
The project wizard will guide you through all the steps necessary to create and set up a new
drive project.
Sequence
1. Click on menu option Project > New with Wizard.
The main screen (Introduction) of the project wizard is displayed.
2. Click on button "Find drive units online...".
The project wizard continues to step 1 "Create new project".
3. Enter a name for your project, e.g. "Sample Project", in the project name field.
4. Click on "Continue >".
The project wizard continues to step 2 "PG/PC - Set interface".

Creating a drive project
3.2 Creating a new drive project
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5. Click on "Continue >".
The project wizard continues to step 3 to search for drive units. The drive units found are
displayed in the preview box.
6. Select the drive unit "S120_CU320_2_DP".
7. Click on "Continue >".
The project wizard continues to step 4 to display a summary of your project settings.
8. Click on button "Complete".
The project wizard closes the window. The project navigator opens and lists the detected
drive unit under the sample project.

Creating a drive project
3.2 Creating a new drive project
Getting Started
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