Siemens SIEMOSYN 1FU8 Technical manual

Planning Guide 09/2003 Edition
siemos
y
n
SINAMICS
SIMOVERT MASTERDRIVES
MICROMASTER
1FU8 Motors

09.2003 Edition
SIEMOSYN Motors
1FU8
SINAMICS
SIMOVERT MASTERDRIVES
MICROMASTER
Planning Guide
Motor Description 1
Electrical Design 2
Mechanical Design 3
Technical Data and
Cantilever Forces 4
Engineering Information 5
Dimensions and Weights 6
Distributed Drive
Technology 7
References A
Index

Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the “Remarks” column.
Status code in the “Remarks” column:
ANew documentation. . . . .
BUnrevised reprint with new Order No.. . . . .
CRevised edition with new status. . . . .
If factual changes have been made on the page since the last edition, this is indicated by a new
edition coding in the header on that page.
Edition Order No. Remark
09.03 6SN1197-0AC80-0BP0 A
This Manual is included in the documentation available on CD-ROM (DOCONCD)
Edition Order No. Remark
11.03 6FC5 298-6CA00-0BG4 C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr, SINAMICSr, SIEMOSYNr,
SIMODRIVEr, MASTERDRIVESr, MICROMASTERrand MOTION-CONNECTrare registered trademarks
of Siemens AG. Other names in this publication might be trademarks whose use by a third party for his own
purposes may violate the rights of the registered holder.
More information is available on the Internet at:
http://www.ad.siemens.de/mc
This publication was produced with Interleaf V 7.
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by patent
grant or registration of a utility model or design, are reserved.
Siemens AG, 2003. All rights reserved
Other functions not described in this documentation might be
executable in the control. The customer is not, however, entitled to
these functions in the event of the system being replaced or serviced.
We have checked that the contents of this document correspond to
the hardware and software described. Nevertheless, differences
might exist and therefore we cannot guarantee that they are
completely identical. The information given in this publication is
reviewed at regular intervals and any corrections that might be
necessary are made in subsequent editions. We welcome any
suggestions for improvement.
We reserve the right to make technical changes.
Siemens AktiengesellschaftOrder No. 6SN1197-0AC80-0BP0
Printed in German
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Siemens AG, 2003. All rights reserved
SIEMOSYN Motors, 1FU8 (PFU) – 09.03 Edition
Preface
Information on SIMOVERT MASTERDRIVES, MICROMASTER, SINAMICS, SIEMOSYN
documentation
This document is part of the Technical Customer Documentation which has been
developed for SIMOVERT MASTERDRIVES/MICROMASTER/SINAMICS/SIEMO-
SYN. All of the documents are available individually. You can obtain the complete
list of documentation encompassing all Advertising Brochures, Catalogs, Over-
views, Short Descriptions, Operating Instructions and Technical Descriptions with
Order No., ordering address and price from your local Siemens office.
For reasons of transparency, this document does not include detailed information
about all of the product types. Further, it cannot take into account every conceiv-
able installation, operation or service/maintenance situation.
We would also like to point-out that the contents of this document are neither part
of nor modify any prior or existing agreement, commitment or contractual relation-
ship. The sales contract contains the entire obligation of Siemens. The warranty
contained in the contract between the parties is the sole warranty of Siemens. Any
statements contained herein neither create new warranties nor modify the existing
warranty.
Hotline
If you have any questions, please contact the following Hotline:
A&D Technical Support Tel.: [phone]
Fax: [phone]
eMail: [email protected]
If you have any questions regarding the documentation (suggestions, corrections)
then please send a fax to the following number:
[phone]
Fax form: Refer to the feedback sheet at the end of the document
Definition of qualified personnel
For the purpose of this document and warning information on the product itself,
“Qualified personnel” are those who are familiar with the installation, mounting,
start-up and operation of the equipment and are appropriately qualified and trained
for the function which they perform.
STrained and authorized to energize/de-energize, circuits and equipment in ac-
cordance with established safety procedures.
STrained in the proper care and use of protective equipment in accordance with
established safety procedures.
STrained in rendering first aid.

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vi Siemens AG, 2003. All rights reserved
SIEMOSYN Motors, 1FU8 (PFU) – 09.03 Edition
Explanation of the symbols
The following danger and warning concept is used in this document:
!Danger
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury or in substantial property damage.
!Warning
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury or in substantial property damage.
!Caution
Used with the safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury or in property damage.
Caution
Used without safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if not
avoided, may result in an undesirable result or state.
Note
In the sense of this document there is a possible advantage/benefit if the note text
is observed.
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Siemens AG, 2003. All rights reserved
SIEMOSYN Motors, 1FU8 (PFU) – 09.03 Edition
Danger and warning information
!Danger
SPersonnel with pacemakers are in danger when they are close to
disassembled rotors.
SData saved on electronic data mediums can be destroyed.
SIt is not permissible to commission the equipment until it has been clearly
identified that the machine, in which the described components are to be
installed, is in full compliance with the specifications in Directive 98/37/EC.
SOnly appropriately qualified and trained personnel may commission
SIMOVERT MASTERDRIVES/MICROMASTER/SINAMICS drive units and the
SIEMOSYN AC motors.
SThis personnel must take into account the technical customer documentation
belonging to the product and be knowledgeable and observe the specified
information and instructions on the hazard and warning labels.
SWhen electrical equipment and motors are operated, the associated electrical
circuits are at hazardous voltage levels.
SWhen the machine or syst. is operated, hazardous axis movements can occur.
SAll of the work carried-out in the electrical machine or system must be
carried-out with it in a no-voltage condition.
SSIMOVERT MASTERDRIVES/MICROMASTER/SINAMICS drive units have
been designed for operation on low-ohmic grounded line supplies (TN line
supplies).
!Warning
SThe successful and safe operation of this equipment and motors is dependent
on proper transport, storage, installation and mounting as well as careful
operator control, service and maintenance.
SFor special versions of the drive units and motors, information and data in the
catalogs and quotations additionally apply.
SIn addition to the information and instructions on hazards and warnings in the
technical customer documentation supplied, the applicable national, local and
machine/system specific regulations and requirements must be carefully taken
into consideration.
!Caution
SThe motors can have surface temperatures of over +100_C.
SThis is the reason that it is not permissible that temperature-sensitive parts and
components – e.g. cables or electrical components – are in contact with the
motor or fastened to the motor.
SWhen connecting and routing connecting cables, the following must be
carefully observed:
– they may not be damaged
– they may not be strained, and
– they may not be able to be touched by rotating components.
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viii Siemens AG, 2003. All rights reserved
SIEMOSYN Motors, 1FU8 (PFU) – 09.03 Edition
Caution
SSIMOVERT MASTERDRIVES/MICROMASTER/SINAMICS drive units with AC
motors are subject to a voltage test in compliance with EN 50178 as part of the
routine test. According to EN 60204-1, Section 19.4, while electrical equipment
of industrial machines are being subject to a voltage test, all of the SIMOVERT
MASTERDRIVES/MICROMASTER/SINAMICS drive unit connections must be
disconnected/withdrawn in order to avoid damaging the SIMOVERT
MASTERDRIVES/MICROMASTER/SINAMICS drive units.
SMotors should be connected-up according to the circuit diagram supplied. It is
not always permissible that the motors are directly connected to the line supply.
Motors which are not suitable for direct online operation will be destroyed. It is
extremely important that the rating plate data is carefully observed (frequency
converter operation).
Note
SSIMOVERT MASTERDRIVES/MICROMASTER/SINAMICS drive units with AC
motors fulfill, in the operational state and in dry operating areas, the
Low-Voltage Directive 73/23/EEC.
SSIMOVERT MASTERDRIVES/MICROMASTER/SINAMICS drive units with AC
motors fulfill, in the configurations which are specified in the associated EC
Declaration of Conformance, the EMC Directive 89/336/EEC.
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Siemens AG, 2003. All rights reserved
SIEMOSYN Motors, 1FU8 (PFU) – 09.03 Edition
ESDS information and instructions
!Caution
ElectroStatic Discharge Sensitive devices (ESDS) are individual components,
integrated circuits or modules which could be damaged as a result of electrostatic
fields or electrostatic discharge.
Handling ESDS boards:
SThe human body, working area and packaging should be well grounded when
handling ESDS components!
SElectronic components may only be touched by people in ESDS areas with
conductive flooring if
– they are grounded through an ESDS wrist strap
– they are wearing ESDS shoes or ESDS shoe grounding strips.
SElectronic boards should only be touched when absolutely necessary.
SElectronic boards may not come into contact with synthetic materials and
clothing manufactured out of man-made fibers.
SElectronic boards may only be placed down on conductive surfaces (table with
ESDS surface, conductive ESDS foam rubber, ESDS packing bag, ESDS
transport containers).
SElectronic boards may not be brought close to data terminals, monitors or
television sets (minimum clearance to screen > 10 cm).
SMeasuring work may only be carried out on the electronic boards if
– the measuring device is grounded (e.g. via the protective conductor) or
– for floating measuring equipment, the probe is briefly discharged before
making measurements (e.g. a bare control housing is touched).
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xSiemens AG, 2003. All rights reserved
SIEMOSYN Motors, 1FU8 (PFU) – 09.03 Edition
09.03
Notes