
5 Assembly....................................................................................................................................................37
5.1 Safety instructions when mounting........................................................................................37
5.1.1 Safety instructions for installation...........................................................................................37
5.2 Preparations for installation....................................................................................................38
5.2.1 Requirements for installation..................................................................................................38
5.2.2 Insulation resistance and polarization index..........................................................................38
5.2.3 Testing the insulation resistance and polarization index........................................................39
5.2.4 Preparing the mating faces....................................................................................................41
5.3 Lift the machine to where it will be installed, and position it...................................................42
5.3.1 Preconditions for correct alignment and secure attachment .................................................42
5.3.2 Checking the load handling attachments...............................................................................42
5.3.3 Removing anti-corrosion protection.......................................................................................42
5.3.4 Shock load and shaft adaptation............................................................................................43
5.3.5 Mounting the output elements................................................................................................44
5.3.6 Lifting and transporting the machine......................................................................................44
5.3.7 Putting the machine down......................................................................................................46
5.3.8 Drain condensate...................................................................................................................46
5.4 Installing the machine............................................................................................................47
5.4.1 Selecting fixing screws...........................................................................................................47
5.4.2 Preconditions for smooth, vibration-free operation................................................................47
5.4.3 Connection cables..................................................................................................................47
5.4.4 Aligning the machine to the driven machine and attaching it to it (IM B5).............................48
5.4.5 Axial and radial forces............................................................................................................48
5.5 Connecting the cooling water supply.....................................................................................49
5.6 Insulated bearings..................................................................................................................50
6 Electrical connection...................................................................................................................................51
6.1 Safety instructions relating to the electrical connection.........................................................51
6.2 Basic rules..............................................................................................................................51
6.3 Preparation.............................................................................................................................52
6.3.1 Terminal designation..............................................................................................................52
6.3.2 Selecting cables.....................................................................................................................53
6.3.3 Connecting the grounding conductor.....................................................................................53
6.4 Inserting and routing the cables.............................................................................................55
6.4.1 Circuit diagram.......................................................................................................................55
6.4.2 Terminal box..........................................................................................................................55
6.4.3 Introducing the cables into the terminal box and routing them...............................................56
6.4.4 Connecting cables with cable lugs.........................................................................................56
6.4.5 Use of aluminum conductors..................................................................................................57
6.4.6 Using single-stranded cables.................................................................................................58
6.4.7 Minimum air clearances.........................................................................................................58
6.4.8 Internal equipotential bonding................................................................................................58
6.4.9 Finishing connection work......................................................................................................59
6.5 Connecting the auxiliary circuits.............................................................................................59
6.5.1 Selecting cables.....................................................................................................................59
6.5.2 Introducing cables into the auxiliary terminal box and routing them......................................60
6.5.3 Connecting the temperature sensor.......................................................................................60
Table of contents
SIMOTICS T-1FW4 Heavy Duty 1FW4407-1KM81-1BC0-Z
6Operating Instructions 11/2018