Siemens SIMODRIVE 611A Technical manual

SIEMENS
SIMODRIVE 611A
Transistor PWM Inverters and
Motors for AC Feed Drives
Installation and Planning Guide
Edition 04.99
Manufacturers’ Service Documentation
6SN1197-IRWFD-0BP2
BP1952

CONTENTS
SECTION 0
Preliminary Information 0-7
SECTION 1 – Analog Feed Drives
Supply Infeed (NE) Module
General Information 1-19
Function overview and settings 1-20
Service and diagnostics 1-23
Technical data 1-25
Interface Overview 1-35
Interface Overview – 5/10kW 1-42
Line Fuses, Commutating Reactors, and Transformers 1-44
Power Modules
General Information 1-61
Technical Data 1-62
Load Duty Cycle Definition 1-69
Control Components
Feed control with user-friendly interface 1-71
Function overview via parameter board 1-73
Main Spindle option board – functions 1-77
Feed control with standard interface 1-80
Start-up
Short Start-up, settings 1-83
Adaptation Tables 1-85
Speed controller optimization 1-96
Tachometer adjustments 1-97
Setting of proportional gain (Kp) without adaptation 1-97
Setting the integral action time (Tn) without adaptation 1-98
Integral action time with adaptation (if required) 1-99
Proportional gain with adaptation 1-100
Speed controller I-component limit 1-101
Drift component (offset) 1-102
Setting elements with standard interface 1-103
Setting elements with user-friendly interface 1-107
Setpoint interfaces 1-111
Start-up of Main Spindle Option Board 1-113
Powering On 1-121
Maintenance and Diagnostics
Test sockets and displays 1-124
User-friendly interface 1-124
Standard interface (two-axis) 1-126
Troubleshooting 1-127
iii

Electrical Block Diagram
Standard controller board 1-128
User-friendly controller board 1-129
Board Component Layout
Parameter board 1-130
Motor to Drive Connections
Feedback cable connection and Power lead connection 1-132
Important Circuit Information 1-133
Application Examples 1-149
EMC Measures 1-156
Mounting Dimensions 1-159
Drive modules 1-161
Reactors 1-163
Overall Interface and Start-up Procedures
Power and Grounding 1-165
Infeed Module – connection and start-up notes 1-168
Standard Version Feed Module – connection and Start-up notes 1-172
2-Axis, Standard Version Feed Module – connection and Start-up notes 1-175
User-Friendly Version Feed Module – connection and Start-up notes 1-178
Main Spindle Option Board – Connections and Notes 1-181
Monitoring and Pulsed Resistor Module – Connections and Notes 1-182
Cross-reference, Old complete unit order codes to new component order codes 1-183
Tightening torque specifications for drive screws and connections 1-184
Part numbers for Drive connectors 1-185
iv

Section - AL S
General Information on AC Servo Motors
Electrical Data AL S/1-1
Definitions AL S/1-1
Rating plate data AL S/1-9
Mechanical Data AL S/2-1
Definitions AL S/2-1
Mounted / integrated components AL S/2-10
Functions – options AL S/3-1
Termination Technology AL S/4-1
Power cable AL S/4-1
Signal cable AL S/4-2
Cable versions AL S/4-3
Section – 1FT5
General Information on AC Servo Motors
Motor Description 1FT5/1-1
Characteristics and technical data 1FT5/1-1
Functions and options 1FT5/1-6
Interfaces 1FT5/1-18
Thermal motor protection 1FT5/1-19
Encoder 1FT5/1-19
Order designations 1FT5/2-1
Technical Data and Characteristics 1FT5/3-1
Speed/Torque diagrams 1FT5/3-1
Standard motors 1FT5/3-1
Short motors 1FT5/3-30
Cantilever/axial force diagrams 1FT5/3-36
Standard motors 1FT5/3-37
Short motors 1FT5/3-44
Section – GE
Feedback and Encoders for 1FT5…
Thermistors GE/1-1
Tachometer GE/1-2
Built-in Encoder (ROD 320 GE/1-3
Built-on Encoder (ROD 426) GE/1-5
v

SECTION 0
PRELIMINARY INFORMATION
0-7

0-9
Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition
SIMODRIVE 611 (PJ)
Foreword
This document is part of the documentation developed for SIMODRIVE. All do-
cuments are available individually. The documentation list, which includes all
Advertising Brochures, Catalogs, Overviews, Short Descriptions, User Manuals
and Technical Descriptions can be obtained from your local Siemens Office
with Order No., location and price.
This Manual does not purport to cover all details or variations in equipment, nor
to provide for every possible contingency to be met in connection with installa-
tion, operation or maintenance.
Should further information be desired or should particular problems arise, which
are not covered sufficiently for the purchaser’s purposes, the matter should be
referred to the local Siemens sales office.
The contents of this Guide shall neither become part of nor modify any prior or
existing agreement, commitment or relationship. The sales contract contains the
entire obligation of Siemens. The warranty contained in the contract between
the parties is the sole warranty of Siemens. Any statements contained here do
not create new warranties nor modify the existing warranty.

02.98
0-10 Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition
SIMODRIVE 611 (PJ)
Qualified personnel
For the purpose of this Guide and product labels, a ”qualified person” is
someone who is familiar with the installation, mounting, start–up and opera-
tion of the equipment and the hazards involved. He or she must have the
following qualifications:
–trained and authorized to energize, de–energize, clear, ground and tag
circuits and equipment in accordance with established safety procedu-
res.
–trained in the proper care and use of protective equipment in accordance
with established safety procedures.
–trained in rendering first aid
!Danger
This symbol in the document indicates that death, severe personal injury or
substantial property damage will result if proper precautions are not taken.
!Warning
This symbol appears in the document if death, severe personal injury or pro-
perty damage can result if proper precautions are not taken.
!Caution
This symbol appears in the document indicating that minor personal injury or
material damage can result if proper precautions are not taken.
!Important
This symbol appears in the documentation if a particular issue is significant.
Note
For the purposes of this Guide, ”Note” indicates information about the product
or the respective part of the Guide which is essential to highlight.
Definitions
Foreword