Siemens SIMODRIVE 611A Technical manual

SIEMENS
SIMODRIVE 611A
Transistor PWM Inverters and
Motors for AC Feed Drives
Installation and Planning Guide
Edition 04.99
Manufacturers’ Service Documentation
6SN1197-IRWFD-0BP2
BP1952

CONTENTS
SECTION 0
Preliminary Information 0-7
SECTION 1 – Analog Feed Drives
Supply Infeed (NE) Module
General Information 1-19
Function overview and settings 1-20
Service and diagnostics 1-23
Technical data 1-25
Interface Overview 1-35
Interface Overview – 5/10kW 1-42
Line Fuses, Commutating Reactors, and Transformers 1-44
Power Modules
General Information 1-61
Technical Data 1-62
Load Duty Cycle Definition 1-69
Control Components
Feed control with user-friendly interface 1-71
Function overview via parameter board 1-73
Main Spindle option board – functions 1-77
Feed control with standard interface 1-80
Start-up
Short Start-up, settings 1-83
Adaptation Tables 1-85
Speed controller optimization 1-96
Tachometer adjustments 1-97
Setting of proportional gain (Kp) without adaptation 1-97
Setting the integral action time (Tn) without adaptation 1-98
Integral action time with adaptation (if required) 1-99
Proportional gain with adaptation 1-100
Speed controller I-component limit 1-101
Drift component (offset) 1-102
Setting elements with standard interface 1-103
Setting elements with user-friendly interface 1-107
Setpoint interfaces 1-111
Start-up of Main Spindle Option Board 1-113
Powering On 1-121
Maintenance and Diagnostics
Test sockets and displays 1-124
User-friendly interface 1-124
Standard interface (two-axis) 1-126
Troubleshooting 1-127
iii

Electrical Block Diagram
Standard controller board 1-128
User-friendly controller board 1-129
Board Component Layout
Parameter board 1-130
Motor to Drive Connections
Feedback cable connection and Power lead connection 1-132
Important Circuit Information 1-133
Application Examples 1-149
EMC Measures 1-156
Mounting Dimensions 1-159
Drive modules 1-161
Reactors 1-163
Overall Interface and Start-up Procedures
Power and Grounding 1-165
Infeed Module – connection and start-up notes 1-168
Standard Version Feed Module – connection and Start-up notes 1-172
2-Axis, Standard Version Feed Module – connection and Start-up notes 1-175
User-Friendly Version Feed Module – connection and Start-up notes 1-178
Main Spindle Option Board – Connections and Notes 1-181
Monitoring and Pulsed Resistor Module – Connections and Notes 1-182
Cross-reference, Old complete unit order codes to new component order codes 1-183
Tightening torque specifications for drive screws and connections 1-184
Part numbers for Drive connectors 1-185
iv

Section - AL S
General Information on AC Servo Motors
Electrical Data AL S/1-1
Definitions AL S/1-1
Rating plate data AL S/1-9
Mechanical Data AL S/2-1
Definitions AL S/2-1
Mounted / integrated components AL S/2-10
Functions – options AL S/3-1
Termination Technology AL S/4-1
Power cable AL S/4-1
Signal cable AL S/4-2
Cable versions AL S/4-3
Section – 1FT5
General Information on AC Servo Motors
Motor Description 1FT5/1-1
Characteristics and technical data 1FT5/1-1
Functions and options 1FT5/1-6
Interfaces 1FT5/1-18
Thermal motor protection 1FT5/1-19
Encoder 1FT5/1-19
Order designations 1FT5/2-1
Technical Data and Characteristics 1FT5/3-1
Speed/Torque diagrams 1FT5/3-1
Standard motors 1FT5/3-1
Short motors 1FT5/3-30
Cantilever/axial force diagrams 1FT5/3-36
Standard motors 1FT5/3-37
Short motors 1FT5/3-44
Section – GE
Feedback and Encoders for 1FT5…
Thermistors GE/1-1
Tachometer GE/1-2
Built-in Encoder (ROD 320 GE/1-3
Built-on Encoder (ROD 426) GE/1-5
v

SECTION 0
PRELIMINARY INFORMATION
0-7

0-9
Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition
SIMODRIVE 611 (PJ)
Foreword
This document is part of the documentation developed for SIMODRIVE. All do-
cuments are available individually. The documentation list, which includes all
Advertising Brochures, Catalogs, Overviews, Short Descriptions, User Manuals
and Technical Descriptions can be obtained from your local Siemens Office
with Order No., location and price.
This Manual does not purport to cover all details or variations in equipment, nor
to provide for every possible contingency to be met in connection with installa-
tion, operation or maintenance.
Should further information be desired or should particular problems arise, which
are not covered sufficiently for the purchaser’s purposes, the matter should be
referred to the local Siemens sales office.
The contents of this Guide shall neither become part of nor modify any prior or
existing agreement, commitment or relationship. The sales contract contains the
entire obligation of Siemens. The warranty contained in the contract between
the parties is the sole warranty of Siemens. Any statements contained here do
not create new warranties nor modify the existing warranty.

02.98
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SIMODRIVE 611 (PJ)
Qualified personnel
For the purpose of this Guide and product labels, a ”qualified person” is
someone who is familiar with the installation, mounting, start–up and opera-
tion of the equipment and the hazards involved. He or she must have the
following qualifications:
–trained and authorized to energize, de–energize, clear, ground and tag
circuits and equipment in accordance with established safety procedu-
res.
–trained in the proper care and use of protective equipment in accordance
with established safety procedures.
–trained in rendering first aid
!Danger
This symbol in the document indicates that death, severe personal injury or
substantial property damage will result if proper precautions are not taken.
!Warning
This symbol appears in the document if death, severe personal injury or pro-
perty damage can result if proper precautions are not taken.
!Caution
This symbol appears in the document indicating that minor personal injury or
material damage can result if proper precautions are not taken.
!Important
This symbol appears in the documentation if a particular issue is significant.
Note
For the purposes of this Guide, ”Note” indicates information about the product
or the respective part of the Guide which is essential to highlight.
Definitions
Foreword

02.98
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Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition
SIMODRIVE 611 (PJ)
!Important
The listed filter modules/line filters generate a high discharge current through
the protective conductor. Due to the high discharge current of the filter, there
must be a good permanent connection between the protective conductor of the
filter module/line filter and the cabinet.
The measures according to pr EN 50178/94 Part 5.3.2.1 must be implemented,
e.g.
1.A copper protective conductor with a minimum cross–section of 10mm2
should be connected or
2.a second conductor should be connected in parallel to the protective con-
ductor through separate terminals.
This cable must fulfill by itself the requirements for protective conductors accor-
ding to IEC 364–5–543.
!Warning
Operational electrical equipment has parts and components which are at ha-
zardous voltage levels.
Incorrect handling of these units, i. e., not observing the warning information
can therefore result in severe bodily injury or material damage.
Only appropriately qualified personnel may commission/start–up this equip-
ment.
This personnel must have in–depth knowledge regarding all of the warning
information and service instructions according to this Guide.
Perfect and safe operation of this equipment assumes professional transport,
storage, mounting and installation as well as careful operator control and ser-
vice.
Hazardous axis motion can occur when working with the equipment.
Further, all of the valid national, regional and plant/system–specific regulations
must be adhered to.
Note
When handling cables observe the following
they must not be damaged,
they must not be stressed and
they must not come into contact with rotating components.
Note
For IT– and TT supply networks, connected measuring equipment and pro-
grammers must be referred to the reference potential of the module group.
Foreword

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SIMODRIVE 611 (PJ)
!Important
M600 and M500 are not PE potentials. Hazardous voltages between
300...400V can occur at these terminals with respect to PE. These potentials
may not be connected to PE.
Note
”Safe separation” must be provided between the temperature sensor and the
motor winding of third–party motors.
!Warning
Start–up/commissioning is absolutely prohibited until it has been ensured that
the machine, in which the components described here are to be installed, fulfills
the regulations/specifications of the Directive 89/392/EEC.
!Warning
The information and instructions in all of the documentation supplied and any
other instructions must always be observed to eliminate hazardous situations
and damage.
for special versions of the machines and equipment, the information in the
associated catalogs and quotation is valid.
further, all of the relevant national, local and plant/system–specific regula-
tions and specifications must be taken into account.
all work must be undertaken with the system in a no–voltage condition (po-
wered–down)!
!Warning
Perfect and safe operation of this equipment assumes professional transport,
storage, mounting and installation as well as careful operator control and ser-
vice.
Severe bodily injury or material damage could occur if the warning information
is not observed.
!Warning
After all voltages have been disconnected, hazardous voltages are present for
at least 4 minutes.
In order to ensure that no hazardous voltages occur, a voltage measurement
should be made. (Generating principle for rotating motors)
Foreword

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!Warning
The rated current of the connected motor must match the rated drive converter
current, as otherwise motor feeder cable protection is not guaranteed. The
cross–section of the motor feeder cable must be dimensioned for the rated
drive converter current.
!Warning
Before commissioning the 611D, the encoder cable must be checked to ensure
that it has no ground faults. If there is a ground fault, uncontrolled movement
could occur for pulling loads.
No longer occurs from: 6SN1118–0DV2V–0AA0 Version C.
Note
If a system high voltage test is made, the overvoltage limiting module must be
removed in order to prevent the voltage limiting responding.
When configuring the system, the connection between the voltage limiting cir-
cuit and the central grounding point should be as short as possible and be low
ohmic.
Note
The terminal blocks of the SIMODRIVE 611 modules are exclusively used to
electrically connect that particular module; if they are used for any other pur-
pose (e.g. as handle) this can cause damage to the module.
Foreword

08.95
0-14 Siemens AG 1997 All Rights reserved 6SN1197–0AA20
SIMODRIVE 611 (PJ)
!Warning
Operational electrical equipment has parts and components which are at haz-
ardous voltage levels.
Incorrect handling of these units, i.e. not observing the warning information, can
therefore lead to death, severe bodily injury or significant material damage.
Only appropriately qualified personnel may commission/start–up this equip-
ment.
This personnel must have in–depth knowledge regarding all of the warning
information and service measures according to this Manual.
Perfect, safe and reliable operation of this equipment assumes that it has been
professionally transported, stored, mounted and installed as well as careful
operator control and service.
Hazardous axis motion can occur when working with the equipment.
Note
When handling cables, observe the following
they must not be damaged,
they must not be strained and
they must not come into contact with rotating components.
Note
It is not permissible to connect SIMODRIVE equipment to a supply system with
ELCBs (this restriction is permitted acc. to DIN VDE 0160 / 05.88, Section 6.5).
When operational, protection against direct contact is provided in a form to al-
low the unit to be used in enclosed electrical equipment rooms (DIN VDE 0558
Part 1 / 07.87, Section 5.4.3.2.4).
In compliance with DIN VDE 0160 / 05.88, all SIMODRIVE units are subject to
a high–voltage test at the time of routing testing. If the electrical equipment of
industrial tools is subject to a high–voltage test, all connections must be discon-
nected so that sensitive electronic components in the SIMODRIVE converter
are not damaged
(permissible acc. to DIN VDE 0113 / 06.93, Part 1, Section 20.4).
!Warning
Start–up/commissioning is absolutely prohibited until it has been ensured that
the machine in which the components described here are to be installed, fulfills
the regulations/specifications of the Directive 89/392/EWG.

08.95
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Siemens AG 1997 All Rights reserved 6SN1197–0AA20
SIMODRIVE 611 (PJ)
!Warning
The information and instructions in all of the documentation supplied and any
other instructions must always be observed to eliminate hazardous situations
and damage.
SFor special versions of the machines and equipment, the information in the
associated catalogs and quotations applies.
SFurther, all of the relevant national, local and plant/system–specific regula-
tions and specifications must be taken into account.
SAll work should be undertaken with the system in a no–voltage condition!
SFor the feed motors, when the rotor is rotating, a voltage is present at the
motor terminals (as a result of the integrated permanent magnets).
SThe motor must be connected according to the circuit diagram supplied.
SIt is not permissible to directly connect the motor to the three–phase supply
and this would destroy the motor.
SSurface temperatures of above 100dC can occur at the motor enclosure
surface.No temperature–sensitive parts or components, e.g. cables or elec-
tronic components may be in contact with or connected to the motor.
!Warning
The holding brake is only designed for a limited number of emergency braking
operations. It is not permissible to use it as working brake.

02.98
0-16 Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition
SIMODRIVE 611 (PJ)
Components which can be destroyed by electrostatic discharge
Components which can be destroyed by electrostatic discharge are individual
components, integrated circuits, or boards, which when handled, tested or
transported, could be destroyed by electrostatic fields or electrostatic di-
scharge. These components are designated as ESDS (ElectroStatic Discharge
Sensitive Devices).
Handling ESDS boards:
When handling components which can be destroyed by electrostatic di-
scharge, it should be ensured that personnel, the work station and packa-
ging are well grounded.
Electronic boards should only be touched when absolutely necessary.
Components may only be touched, if
–you are continuously grounded through an ESDS bracelet,
–you are wearing ESDS shoes or ESDS shoe grounding strips in con-
junction with an ESDS floor surface.
Boards may only be placed on conductive surfaces (desk with ESDS sur-
face, conductive ESDS foam rubber, ESDS packing bag, ESDS transport
containers).
Boards may not be brought close to data terminals, monitors or television
sets (a minimum of 10 cm should be kept between the board and the
screen).
Boards may not be brought into contact with materials which can be char-
ged–up and which are highly insulating, e. g. plastic foils, insulating desk-
tops, articles of clothing manufactured from man–made fibers.
Measuring work may only be carried out on the boards, if
–the measuring equipment is grounded (e. g. via the protective conduc-
tor) or
–for floating measuring equipment, the probe is briefly discharged before
making measurements (e. g. a bare control housing is touched).
ESDSinstructions
Foreword

Section 1
611A - Analog Feed Drives
1-17

1-18

1-19
Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition
SIMODRIVE 611 (PJ)
Supply Infeed (NE)
The infeed/regenerative feedback module (I/R module) and the module for the
uncontrolled infeed (UE module), is used to feed the DC link. Beyond this, the
I/R–, UE–, and the monitoring module (monitoring module) also provide the
electronics power supply for the connected modules.
For the I/R module, when braking, the kinetic energy of the drives, fed back into
the DC link, is fed back into the line supply.
For the UE module, when braking, the drive kinetic energy, fed back into the DC
link, is converted into heat in the brake resistors which are either integrated or
mounted. This heat is then dissipated to the environment. When required, addi-
tional single or several pulsed resistor modules can be used within the configu-
ring limits (pulsed resistor modules) (a pulsed resistor is not integrated in all of
the modules).
The I/R–, UE module is located as the first module to the left in the drive group.
The monitoring module is located in the drive group, to the left of the modules to
be supplied.
To fulfill the CE conformance for the radio interference voltage limit values, filter
modules, line filters and screen cables are available.

3
02.98
1-20 Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition
SIMODRIVE 611 (PJ)
Function overview and settings
A switch S1 is provided on the upper side of the NE and monitoring module to
set the following functions (for UE5 KW on the front panel):
ON: OFF:
Usupply=415V10% VDC link=625V1)
Faultmessage
Regenerative feedback off
Usupply=400V10%VDClink 600V1)
Regenerativefeedback on
1
2
3
4
Usupply=480V+6%–10%
Ready signal
S1
Controlled infeed offControlled infeed5
6
Standard, refer to switch S1.1
Sinusoidal current operation Square–wavecurrentoperation
Standard setting
Figure 3-1DIL switch S1
!Important
For I/R modules, Order No. 6SN114–10–01 the basic setting is for
sinusoidal current operation.
!Important
Terminal 63 (pulse enable) and/or terminal 48 (starting terminal, contactor con-
trol) must be de–energized or disconnected before the drive is powered–up or
down using the main circuit–breaker or line contactor!
OFF:I/R module, Vsupply=400V10%; VDC link=600V
UE module Vsupply=400V10%; VDC link=Vsupply1.35
Monitoringthresholds: (I/R, UE, monitoring modules)
Pulsed resistor on=644V; Pulsed resistor off=618V
VDC link>>=695V
ON: I/R module Vsupply=415V10%; VDC link=625V
UE module Vsupply=415V10%; VDC link=Vsupply1.35
Monitoringthresholds: (I/R, UE, monitoring modules)
Pulsed resistor on=670V; Pulsed resistor off=640V
VDC link>>=710V
PW=pulsed resistor
1) only possible for the I/R module, monitoring thresholds are increased for all NE modules.
Switch S 1.1 :
3.1 Function overview and settings