Siemens micromaster 410 User manual

MICROMASTER 410 Documentation
Getting Started Guide
Is for quick commissioning.
Operating Instructions
Gives information about features of the MM410,
Installation, Commissioning, Control modes, System
Parameter structure, Troubleshooting, Specifications
and available options of the MM410.
Parameter List
The Parameter List contains the description of all
Parameters structured in functional order and a
detailed description.
Catalogues
In the catalogue you will find all the necessary
information to select an appropriate inverter, as well
as filters, chokes, operator panels and
communication options.

MICROMASTER 410
Operating Instructions
User Documentation
Valid for Issue 04/02
Converter Type Software version
MICROMASTER 410 V1.6
Issue 04/02
Overview 1
Installation 2
Commissioning 3
Using the
MICROMASTER 410
4
System Parameters 5
Troubleshooting 6
MICROMASTER 410
Specifications
7
Available options 8
Electro-Magnetic
Compatibility
9
Appendices A
B
C
Index

MICROMASTER 410 Operating Instructions
46SE6400-5EA00-0BP0
Further information can be obtained from Internet
website:
http://www.siemens.de/micromaster
Approved Siemens Quality for Software and Training
is to DIN ISO 9001, Reg. No. 2160-01
The reproduction, transmission or use of this document,
or its contents is not permitted unless authorized in
writing. Offenders will be liable for damages. All rights
including rights created by patent grant or registration of a
utility model or design are reserved.
© Siemens AG 2001. All Rights Reserved.
MICROMASTER® is a registered trademark of Siemens
Other functions not described in this document may be
available. However, this fact shall not constitute an
obligation to supply such functions with a new control, or
when servicing.
We have checked that the contents of this document
correspond to the hardware and software described.
There may be discrepancies nevertheless, and no
guarantee can be given that they are completely identical.
The information contained in this document is reviewed
regularly and any necessary changes will be included in
the next edition. We welcome suggestions for
improvement.
Siemens handbooks are printed on chlorine-free paper
that has been produced from managed sustainable
forests. No solvents have been used in the printing or
binding process.
Document subject to change without prior notice.
Order number: 6SE6400-5EA00-0BP0 Siemens-Aktiengesellschaft

Definitions and Warnings Issue 04/02
MICROMASTER 410 Operating Instructions
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Definitions and Warnings
DANGER
indicates an immiently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
used with the safety alert symbol indicates a potentially hazardous situationwhich, i
f
not avoided, may result in minor or moderate injury.
CAUTION
used without safety alert symbol indicates a potentially hzardous situation which, if
not avoided, may result in a property demage.
NOTICE
indicates a potential situation which, if not avoided, may result in an undesireable
result or state.
NOTES
For the purpose of this documentation, "Note" indicates important information
relating to the product or highlights part of the documentation for special attention.
Qualified personnel
For the purpose of this Instruction Manual and product labels, a "Qualified person"
is someone who is familiar with the installation, mounting, start-up and operation
of the equipment and the hazards involved.
He or she must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag
circuits and equipment in accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with
established safety procedures.
3. Trained in rendering first aid.
PE
= Ground
♦PE – Protective Earth uses circuit protective conductors sized for short circuits
where the voltage will not rise in excess of 50 Volts. This connection is
normally used to ground the inverter.
♦- Is the ground connection where the reference voltage can be the same
as the Earth voltage. This connection is normally used to ground the motor.
Use for intended purpose only
The equipment may be used only for the application stated in the manual and only
in conjunction with devices and components recommended and authorized by
Siemens.

Issue 04/02 Safety Instructions
MICROMASTER 410 Operating Instructions
6SE6400-5EA00-0BP0 7
Safety Instructions
The following Warnings, Cautions and Notes are provided for your safety and as a
means of preventing damage to the product or components in the machines
connected. This section lists Warnings, Cautions and Notes, which apply generally
when handling MICROMASTER 410 Inverters, classified as General, Transport &
Storage, Commissioning, Operation, Repair and Dismantling & Disposal.
Specific Warnings, Cautions and Notes that apply to particular activities are
listed at the beginning of the relevant chapters and are repeated or supplemented
at critical points throughout these sections.
Please read the information carefully, since it is provided for your personal
safety and will also help prolong the service life of your MICROMASTER 410
Inverter and the equipment you connect to it.
General
WARNING
♦This equipment contains dangerous voltages and controls potentially
dangerous rotating mechanical parts. Non-compliance with Warnings or
failure to follow the instructions contained in this manual can result in loss of
life, severe personal injury or serious damage to property.
♦Only suitable qualified personnel should work on this equipment, and only
after becoming familiar with all safety notices, installation, operation and
maintenance procedures contained in this manual. The successful and safe
operation of this equipment is dependent upon its proper handling,
installation, operation and maintenance.
♦Risk of electric shock. The DC link capacitors remain charged for five minutes
after power has been removed. It is not permissible to open the equip-
ment until 5 minutes after the power has been removed.
CAUTION
♦Children and the general public must be prevented from accessing or
approaching the equipment!
♦This equipment may only be used for the purpose specified by the
manufacturer. Unauthorized modifications and the use of spare parts and
accessories that are not sold or recommended by the manufacturer of the
equipment can cause fires, electric shocks and injuries.
NOTES
♦Keep these operating instructions within easy reach of the equipment and
make them available to all users
♦Whenever measuring or testing has to be performed on live equipment, the
regulations of Safety Code VBG 4.0 must be observed, in particular §8
“Permissible Deviations when Working on Live Parts”. Suitable electronic
tools should be used.
♦Before installing and commissioning, please read these safety instructions
and warnings carefully and all the warning labels attached to the equipment.
Make sure that the warning labels are kept in a legible condition and replace
missing or damaged labels

Safety Instructions Issue 04/02
MICROMASTER 410 Operating Instructions
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Transport & Storage
WARNING
♦Correct transport, storage, erection and mounting, as well as careful
operation and maintenance are essential for proper and safe operation of the
equipment.
CAUTION
♦Protect the inverter against physical shocks and vibration during transport and
storage. Also be sure to protect it against water (rainfall) and excessive
temperatures (see table on page 19).
Commissioning
WARNINGS
♦Work on the device/system by unqualified personnel or failure to comply with
warnings can result in severe personal injury or serious damage to material.
Only suitably qualified personnel trained in the setup, installation,
commissioning and operation of the product should carry out work on the
device/system.
♦Only permanently-wired input power connections are allowed. This equipment
must be grounded (IEC 536 Class 1, NEC and other applicable standards).
♦If a Residual Current-operated protective Device (RCD) is to be used, it must
be an RCD type B.
♦The following terminals can carry dangerous voltages even if the inverter is
inoperative:
- the power supply terminals L and N.
- the motor terminals U, V, W and the terminals DC+ and DC-.
♦This equipment must not be used as an ‘emergency stop mechanism’ (see
EN 60204, 9.2.5.4)
CAUTION
The connection of power, motor and control cables to the inverter must be carried
out as shown in Figure 2-10 on page 30, to prevent inductive and capacitive
interference from affecting the correct functioning of the inverter.

Issue 04/02 Safety Instructions
MICROMASTER 410 Operating Instructions
6SE6400-5EA00-0BP0 9
Operation
WARNING
♦MICROMASTERS operate at high voltages.
♦When operating electrical devices, it is impossible to avoid applying
hazardous voltages to certain parts of the equipment.
♦Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must
remain operative in all operating modes of the control equipment. Any
disengagement of the Emergency Stop facility must not lead to uncontrolled
or undefined restart.
♦Wherever faults occurring in the control equipment can lead to substantial
material damage or even grievous bodily injury (i.e. potentially dangerous
faults), additional external precautions must be taken or facilities provided to
ensure or enforce safe operation, even when a fault occurs (e.g. independent
limit switches, mechanical interlocks, etc.).
♦Certain parameter settings may cause the inverter to restart automatically
after an input power failure.
♦Motor parameters must be accurately configured for motor overload
protection to operate correctly.
♦This equipment is capable of providing internal motor overload protection in
accordance with UL508C section 42. Refer to P0610 and P0335, I2t is ON by
default.
♦This equipment is suitable for use in a circuit capable of delivering not more
than 10,000 symmetrical amperes (rms), for a maximum voltage of
115 V/230 V, when protected by a H or K type fuse.
♦This equipment must not be used as an ‘emergency stop mechanism’ (see
EN 60204, 9.2.5.4)
Repair
WARNING
♦Repairs on equipment may only be carried out by Siemens Service, by
repair centers authorized by Siemens or by qualified personnel who are
thoroughly acquainted with all the warnings and operating procedures
contained in this manual.
♦
♦♦
♦Any defective parts or components must be replaced using genuine Siemens
authorised parts.
♦Risk of electric shock. Wait 5 minutes for the DC capacitors to discharge
before carrying out any installation work.
Dismantling & Disposal
NOTES
♦The inverter’s packaging is re-usable. Retain the packaging for future use or
return it to the manufacturer.
♦Easy-to-release screw and snap connectors allow you to break the unit down
into its component parts. You can then re-cycle these component parts,
dispose of them in accordance with local requirements or return them to
the manufacturer.

Safety Instructions Issue 04/02
MICROMASTER 410 Operating Instructions
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Issue 04/02 Table of Contents
MICROMASTER 410 Operating Instructions
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Table of Contents
1 Overview ................................................................................................................ 15
1.1 The MICROMASTER 410 ....................................................................................... 15
1.2 Features .................................................................................................................. 15
2 Installation ............................................................................................................. 17
2.1 General.................................................................................................................... 18
2.2 Power Losses.......................................................................................................... 19
2.3 Ambient operating conditions.................................................................................. 19
2.4 Harmonic Currents .................................................................................................. 21
2.5 Derating with Pulse Frequencies ............................................................................ 21
2.6 Overvoltage and Trip Levels ................................................................................... 22
2.7 Mechanical Installation............................................................................................ 22
2.8 Electrical Installation................................................................................................ 26
3 Commissioning ..................................................................................................... 31
3.1 Block Diagram ......................................................................................................... 32
3.2 Commission Modes................................................................................................. 33
3.3 General operation.................................................................................................... 42
4 Using the MICROMASTER 410............................................................................. 45
4.1 Frequency Setpoint (P1000) ................................................................................... 45
4.2 Command Sources (P0700).................................................................................... 46
4.3 OFF and braking Functions..................................................................................... 46
4.4 Control Modes (P1300) ........................................................................................... 48
4.5 Faults and Alarms ................................................................................................... 48
5 System Parameters ............................................................................................... 49
5.1 Introduction to MICROMASTER System Parameters............................................. 49
5.2 Parameter Overview................................................................................................ 50
5.3 Parameter List (short form) ..................................................................................... 51
6 Troubleshooting .................................................................................................... 57
6.1 Troubleshooting with the Standard Inverter LED .................................................... 57
6.2 Troubleshooting with the Operator Panel (OP)....................................................... 57
6.3 Fault messages ....................................................................................................... 58
6.4 Alarms ..................................................................................................................... 60
7 MICROMASTER 410 Specifications..................................................................... 63

Table of Contents Issue 04/02
MICROMASTER 410 Operating Instructions
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8 Options................................................................................................................... 67
8.1 Variant Independent Options .................................................................................. 67
8.2 Variant Dependent Options..................................................................................... 67
9 Electro-Magnetic Compatibility (EMC) ................................................................ 69
9.1 Electro-Magnetic Compatibility (EMC) .................................................................... 69
Appendices................................................................................................................................. 75
A Fitting the Operator Panel ....................................................................................... 75
B Applicable Standards .............................................................................................. 76
C List of Abbreviations................................................................................................ 77
Index ................................................................................................................................. 78

Issue 04/02 Table of Contents
MICROMASTER 410 Operating Instructions
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List of Illustrations
Figure 2-1 Forming.................................................................................................................................18
Figure 2-2 Power Losses, 230 V............................................................................................................19
Figure 2-3 Derating for Altitude ..............................................................................................................19
Figure 2-4 Dimensions of the MICROMASTER 410 ..............................................................................22
Figure 2-5 Clearance distances for mounting the inverter......................................................................23
Figure 2-6 Mounting Brackets ................................................................................................................24
Figure 2-7 Position of ‘Y’ Capacitor Link ................................................................................................28
Figure 2-8 MICROMASTER 410 Connection Terminals ........................................................................28
Figure 2-9 Motor and Power Connections..............................................................................................29
Figure 2-10 Wiring Guidelines to Minimize the Effects of EMI .................................................................30
Figure 3-1 Inverter block diagram ..........................................................................................................32
Figure 3-2 Operator Panel for the MICROMASTER 410 Inverter ..........................................................33
Figure 3-3 Basic operation .....................................................................................................................34
Figure 3-4 Changing the Line Supply Frequency...................................................................................35
Figure 3-5 Buttons on the Operator Panel .............................................................................................37
Figure 3-6 Changing parameters via the OP..........................................................................................38
Figure 3-7 Typical Motor Rating Plate Example.....................................................................................41
Figure 3-8 Motor Overload PTC Connection..........................................................................................43
Figure 5-1 Parameter Overview .............................................................................................................50
List of Tables
Table 2-1 Single Phase 115 V Connection ...........................................................................................21
Table 2-2 Single Phase 230 V Connection ...........................................................................................21
Table 2-3 Derating with Pulse Frequencies ..........................................................................................21
Table 2-4 Trip Levels ............................................................................................................................22
Table 2-5 Dimensions and Torques of MM410 .....................................................................................23
Table 3-1 Default settings for operation using the standard inverter.....................................................34
Table 3-2 Default settings for operation using the OP ..........................................................................36
Table 7-1 MICROMASTER 410 Performance Ratings .........................................................................63
Table 7-2 Terminal Torques – Field Wiring Connectors........................................................................64
Table 7-3 MICROMASTER 410 Specifications.....................................................................................64
Table 9-1 Case 1 - General Industrial...................................................................................................71
Table 9-2 Case 2 - Filtered Industrial....................................................................................................71
Table 9-3 Case 3 - Filtered for Residential, Commercial and Light Industry.........................................72
Table 9-4 Compliance Table.................................................................................................................72

Table of Contents Issue 04/02
MICROMASTER 410 Operating Instructions
14 6SE6400-5EA00-0BP0

Issue 04/02 1 Overview
MICROMASTER 410 Operating Instructions
6SE6400-5EA00-0BP0 15
1 Overview
1.1 The MICROMASTER 410
The MICROMASTER 410s are a range of frequency inverters for controlling the
speed of three phase AC motors. The various models available range from 120 W
to 750 W single-phase input.
The inverters are microprocessor-controlled and use state-of-the-art Insulated Gate
BipoIar Transistor (IGBT) technology. This makes them reliable and versatile. A
special pulse-width modulation method with selectable pulse frequency permits
quiet motor operation. Comprehensive protective functions provide excellent
inverter and motor protection.
The MICROMASTER 410 with its default factory settings is ideal for a large range
of simple motor control applications.
The MICROMASTER 410 can be used in both 'stand-alone' applications as well as
being integrated into 'Automation Systems'.
1.2 Features
Main Characteristics
ØEasy installation
ØEasy commissioning
ØRugged EMC design
ØCan be operated on IT line supplies
ØFast repeatable response time to control signals
ØComprehensive range of parameters enabling configuration for a wide range of
applications
ØSimple cable connection
ØRelay output
Ø3 digital inputs
Ø1 Analog input - AIN1: 0 – 10 V
The analog input can be used as the 4th digital input
ØHigh pulse frequencies for low-noise motor operation
ØStatus information and alarm messages with the optional Operator Panel
ØExternal options for PC communications, Operator Panel

1 Overview Issue 04/02
MICROMASTER 410 Operating Instructions
16 6SE6400-5EA00-0BP0
Performance Characteristics
ØFlux Current Control (FCC) for improved dynamic response and motor control
ØFast Current Limitation (FCL) for trip-free operation
ØBuilt-in DC injection brake
ØCompound braking to improve braking performance
ØAcceleration/deceleration times with programmable smoothing
ØSelectable up and down ramps
Ø4-point ramp smoothing
ØMulti-point V/f characteristic
Ø150 % overload for 60 seconds
ØAutomatic restart after a mains failure
ØStart-on-the-fly
Protection Characteristics
ØOvervoltage/undervoltage protection
ØOvertemperature protection for the inverter
ØGround fault protection
ØShort-circuit protection
ØI
2t thermal motor protection
ØMotor stall prevention

Issue 04/02 2 Installation
MICROMASTER 410 Operating Instructions
6SE6400-5EA00-0BP0 17
2 Installation
WARNING
♦
♦♦
♦Work on the device/system by unqualified personnel or failure to comply with
warnings can result in severe personal injury or serious damage to material.
Only suitably qualified personnel trained in the setup, installation,
commissioning and operation of the product should carry out work on the
device/system.
♦
♦♦
♦Only permanently-wired input power connections are allowed. This
equipment must be grounded (IEC 536 Class 1, NEC and other applicable
standards).
♦
♦♦
♦If a Residual Current-operated protective Device (RCD) is to be used, it must
be an RCD type B.
♦
♦♦
♦The following terminals can carry dangerous voltages even if the inverter is
inoperative:
- the power supply terminals L and N
- the motor terminals U, V, W and the terminals DC+ and DC-
♦
♦♦
♦Always wait 5 minutes to allow the unit to discharge after switching off before
carrying out any installation work.
♦
♦♦
♦This equipment must not be used as an ‘emergency stop mechanism’ (see
EN 60204, 9.2.5.4)
♦
♦♦
♦The minimum size of the earth-bonding conductor must be equal to or greater
than the cross-section of the power supply cables.
♦Safety regulations must not be compromised when installing inverters!
CAUTION
The connection of power, motor and control cables to the inverter must be carried
out as shown in Figure 2-10 on page 30, to prevent inductive and capacitive
interference from affecting the correct functioning of the inverter.

2 Installation Issue 04/02
MICROMASTER 410 Operating Instructions
18 6SE6400-5EA00-0BP0
2.1 General
Installation after a Period of Storage
Following a prolonged period of storage, you must reform the capacitors in the
inverter. It is important that the time of storage is calculated from the time of
manufacture and not the time of delivery. The requirements are listed below.
Storage period less than 1 year: No action necessary
Storage period 1 to 2 years Prior to energizing, connect to
voltage for one hour
Storage period 2 to 3 years Prior to energizing, form
according to the curve
Storage period 3 and more years Prior to energizing, form
according to the curve
100
50
75
0,5 1
Voltage
[%]
Time t [h]
2468
Figure 2-1 Forming
The serial numbers consist 13 characters and contains the date of manufacture,
e.g. XAM214-123456
XAM214-123456 Characters 1-2 are the site where the product is built
XAM214-123456 Character 3 denotes the year eg. M = 2000
XAM214-123456 Character 4 is the month (1-9 =Jan-Sep, O =Oct, N =Nov, D =Dec)
XAM214-123456 Characters 5-6 are the day of the month
XAM214-123456 Character 7 is a seperator
XAM214-123456 Characters 8-13 are the sequential serial number 1-999999

Issue 04/02 2 Installation
MICROMASTER 410 Operating Instructions
6SE6400-5EA00-0BP0 19
2.2 Power Losses
Figure 2-2 shows the power loss for
the MICROMASTER 410 Inverter.
The graph can be used to read the
loss at full load of a particular variant.
2.3 Ambient operating conditions
Temperature
Frame Size AA AB
Min. [°
°°
°C] -10 -10
Max. [°
°°
°C] 50 50
For UL compliance the maximum surrounding air temperature for 230 V / 750 W
and 115 V / 550 W inverters is 40 ºC, for all other inverters 50 ºC.
Humidity Range
Relative air humidity ≤95 % Non-condensing
Altitude
If the inverter is to be installed at an altitude > 1000 m or > 2000 m above sea
level, derating will be required.
Figure 2-3 below shows the permissible rated input voltages and output current for
inverter installations from 500 m to 4000 m above sea level.
Permissible rated input voltage
as a percentage of the nominal voltage
100
90
80
60
70
1000 2000 3000 4000
500 500
Installation altitude in metres above sea level
Permissible rated output current
as a percentage of the nominal current
100
90
80
60
70
1000 2000 3000 4000
Input voltage
Rated output current
Figure 2-3 Derating for Altitude
230V MM410 Power losses
0
10
20
30
40
50
60
70
80
0,12 0,25 0,37 0,55 0,75
Power output kW
Power losses W
Figure 2-2 Power Losses, 230 V

2 Installation Issue 04/02
MICROMASTER 410 Operating Instructions
20 6SE6400-5EA00-0BP0
Shock
Do not drop the inverter or expose to sudden shock. Do not install the inverter in an
area where it is likely to be exposed to constant vibration.
Mechanical strength to EN 60721-3-3
ØDeflection: 0.075 mm (10 ... 58 Hz)
ØAcceleration: 10 m/s2(58 ... 200 Hz)
Vibration
Do not install the inverter in an area where it is likely to be exposed to constant
vibration.
Electromagnetic Radiation
Do not install the inverter near sources of electromagnetic radiation.
Atmospheric Pollution
Do not install the inverter in an environment, which contains atmospheric pollutants
such as dust, corrosive gases, etc.
Water
Take care to site the inverter away from potential water hazards, e.g. do not install
the inverter beneath pipes that are subject to condensation. Avoid installing the
inverter where excessive humidity and condensation may occur.
Installation and cooling
CAUTION
The inverter can be front or side mounted, but MUST be installed in a vertical
position. Mount the inverter vertically to ensure optimum cooling, see Figure 2-5
on page 23.
Ensure that the inverter’s air vents are not obstructed. Allow 100 mm clearance
above and below the inverter. A clearance of 30 mm on both sides of the inverter is
also required.