Siemens SITRANS F US SONO 3300 User manual

Handbook
Edition 01/2006 - Revision 02
SITRANS F US SONOFLO®®
®®
®
Ultrasonic flowmeter
Sensor type SONO 3300 and SONO 3100
Signal converter type SONO 3000
[]
085R9401
Order no.: FDK:521H0409
SFIDK.PS.029.Q3.02
s
Technical Documentation (handbooks, instructions, manuals etc.) for the complete product
range SITRANS F can be found on the internet/intranet via the following link:
English: http://www4.ad.siemens.de/WW/view/en/10806951/133300

2 SFIDK.PS.029.Q3.02
SITRANS F US SONOFLO®®
®®
®
SONO 3000 SONO 3000 Ex-dSignal converters
Enclosure IP 67 19" insert 19" insert IP 67
IP 00 IP 65
Mounting Compact or separate 19" rack wall mounting and Compact or separate
wall mounting panel mounting wall mounting
Accuracy (error limit) 0.5% of actual flow
Materials Polyamid ALU ABS Plastic ASTM 316
Outputs 1 current 3 current 3 current 1 current
1 frq./pulse 2 frq./pulse 2 frq./pulse 1 frq./pulse
1 relay 2 relays 2 relays 1 relay
Display/counter Alphanumeric: flow, quantity, error, mass flow, sound velocity, etc.
Language English, German, French
Approval Can be used with any EEx-approved sensor SONO 3100
and SONOKIT, when the SONO 3000 EEx de [ia/ib]IIC T6
is placed in safe area
Supply voltage 115/230 V a.c. 24 V a.c./d.c.
24 V a.c./d.c.
Sensor
Size [[
[[
[mm]]
]]
]DN 50 - DN 300 DN 100 - DN 1200 DN 200 - DN 4000
Connection examples DIN 2501
ANSI B 16.5 150 lbs RF None
ANSI B 16.5 300 lbs RF
Pressure [[
[[
[bar]]
]]
]PN 10, PN 16, PN 6, PN 10, PN 16,
PN 40 PN 25, PN 40 Max. PN 40
Class 150, Class 300 Class 150, Class 300
Media temperature
max. [[
[[
[°C]]
]]
]160 200 200
Transducer SONO 3200 SONO 3200
Integrated transducers O-ring type O-ring type
Flange transducers
Enclosure IP 67 IP 68 IP 68
Approvals EEx d II C T3-T6 EEx d IIC T2-T6 EEx d IIC T3-T6
SONO 3100SONO 3300
SONOKITStainless and
mild steel
Extended program
Mild steel
Standard program
Siemens Flow Instru-
ments range of ultra-
sonic flowmeters

SFIDK.PS.029.Q3.02 3
SITRANS F US SONOFLO®®
®®
®Contents
1. Introduction
2. Technical data
3. Dimensions and weight
4. Sensor installation
5. Signal converter installa-
tion
6. Electrical connections
7. Starting up
8. Trouble shooting
9. Service
10. Ordering
1.1 Precision measuring system ............................................................................................................................... 4
1.2 Handling ............................................................................................................................................................. 4
1.3 System overview ................................................................................................................................................. 4
2.1 System accuracy ................................................................................................................................................ 5
2.2 Signal converter SONO 3000 ............................................................................................................................. 6
2.3 Sensor SONO 3300 ............................................................................................................................................ 8
2.4 Sensor SONO 3100 ............................................................................................................................................ 8
2.5 SONOKIT mounting kit ....................................................................................................................................... 9
2.6 Coaxial cable for SONO 3300, 3100/3000 .......................................................................................................... 9
2.7 Sizing table (DN 50 to DN 4000) ........................................................................................................................ 10
3.1 Signal converter SONO 3000 IP 67 ................................................................................................................... 11
3.2 Sensor SONO 3100 ........................................................................................................................................ 11-12
3.3 SONO 3100 approximate system weights [kg] .................................................................................................. 12
3.4 Sensor SONO 3300 ........................................................................................................................................... 12
4.1 Location ............................................................................................................................................................. 13
4.2 Gas bubbles ....................................................................................................................................................... 13
4.3 Direction of flow ................................................................................................................................................. 13
4.4 Full pipes ........................................................................................................................................................... 13
4.5 Installation in vertical pipes ................................................................................................................................ 14
4.6 Installation in horizontal pipes ............................................................................................................................ 14
4.7 Measuring liquids containing abrasive or other particles .................................................................................... 15
4.8 Inlet and outlet conditions .................................................................................................................................. 15
4.9 Permissible pressure and temperature .............................................................................................................. 15
4.10 Corrosion ........................................................................................................................................................... 15
4.11 Installation of transducer type SONO 3200 ........................................................................................................ 16
4.12 Accessories ....................................................................................................................................................... 17
4.13 Transducer SONO 3200 .................................................................................................................................... 17
4.13.1 Transducer element ........................................................................................................................................... 17
4.13.2 Transducer insert ............................................................................................................................................... 17
5.1 Signal converter compact version ...................................................................................................................... 18
5.2 Installation of the signal converter in compact mode ......................................................................................... 19
5.3 Remote installation of the signal converter ........................................................................................................ 20
5.4 Wall bracket for use with multicoaxial cable ....................................................................................................... 20
5.5 Wall bracket for use with 4 single-core coaxial cables ........................................................................................ 21
5.6 19" insert ........................................................................................................................................................... 22
5.6.1 Installation in 19" rack ........................................................................................................................................ 22
5.6.2 Signal converter in IP 65 version ....................................................................................................................... 22
5.6.3 Front of panel mounting ..................................................................................................................................... 23
5.6.4 Back of panel mounting ..................................................................................................................................... 23
5.7 Signal converter SONO 3000 19" rack ............................................................................................................... 24
5.8 Connection board 19" insert .............................................................................................................................. 25
5.9 IP 65 wall mounting box connection ................................................................................................................... 25
5.10 Setting the voltage selector 19" insert ................................................................................................................ 26
5.11 Location of SENSORPROM®flow memory unit ................................................................................................ 26
5.12 SONO 3000 Ex version .................................................................................................................................... 27
5.12.1 Introduction ........................................................................................................................................................ 27
5.12.2 Description of system ........................................................................................................................................ 27
5.12.3 Installation of compact version ........................................................................................................................... 27
5.12.4 Electrical connection of compact version ........................................................................................................... 27
5.12.5 Electrical connection for "flame-proof housing" compact version ....................................................................... 28
5.12.6 Electrical connection diagram compact version ................................................................................................. 28
5.12.7 Remote installation of signal converter .............................................................................................................. 29
5.12.8 Electrical connection of separate version ........................................................................................................... 29
5.12.9 Electrical connection diagram ............................................................................................................................ 30
5.12.10 Operation ........................................................................................................................................................... 31
5.12.11 Replacement of electronics ............................................................................................................................... 31
5.12.12 Location of SENSORPROM®flow memory unit ................................................................................................ 31
5.12.13 Location of the SENSORPROM®flow memory unit, remote mounting ............................................................. 32
5.12.14 Signal converter SONO 3000 Ex-d .................................................................................................................... 32
6.1 SONO 3000 IP 67 compact mounted ................................................................................................................ 33
6.2 SONO 3000 IP 67 remote mounted ................................................................................................................... 33
6.3 19" insert with: 3 current outputs, 2 frequency/pulse outputs ............................................................................. 34
6.4 Frequency output with a load > 10kΩ ............................................................................................................................. 35
6.5 Relay mode signal converter in compact mode ................................................................................................. 35
6.6 Relay mode signal converter 19" insert ............................................................................................................. 35
7.1 Keypad and display layout ............................................................................................................................... 36
7.2 Menu build-up .................................................................................................................................................... 37
7.3 Menu overview ................................................................................................................................................... 38
7.4 Sub menus ..................................................................................................................................................... 39-45
7.5 Factory settings .............................................................................................................................................. 46-47
7.6 Max. ranges and factory settings where applicable ............................................................................................ 48
7.7 Starting up procedure with SENSORPROM®flow memory unit ........................................................................ 49
7.8 Starting up procedure without SENSORPROM®flow memory unit ..................................................................... 49
8. Trouble shooting ................................................................................................................................................. 50
8.1 Fault location guide ............................................................................................................................................ 51
9.1 Service menu ..................................................................................................................................................... 52
9.2 Signal ................................................................................................................................................................. 52
9.3 Signal recognition .............................................................................................................................................. 53
9.4 Transducer ......................................................................................................................................................... 53
10.1 SENSORPROM memory unit for SONO 3110 .................................................................................................... 55
10.2 Signal converter SONO 3000 ............................................................................................................................. 55
10.3 Accessories SONO 3000 ................................................................................................................................... 55
10.4 Transducers ....................................................................................................................................................... 55
10.5 Accessories ....................................................................................................................................................... 56
10.6 Accessories for SITRANS F US SONOFLO®ultrasonic flowmeter ..................................................................... 57
10.6.1 Submersible kit .................................................................................................................................................. 57
10.6.2 Accessories for SONO 3000 converter ............................................................................................................. 57
10.7 Accessories for SONO 3100 and SONOKIT ..................................................................................................... 58
10.7.1 Tools for SONO 3100 and SONOKIT .................................................................................................................. 58
10.7.2 Cable and connection boxes for SITRANS F US SONOFLO®................................................................................................ 58
10.7.3 Cable connection boxes and cable glands ........................................................................................................ 58

4 SFIDK.PS.029.Q3.02
Int.
1. Introduction
SITRANS F US SONOFLO®®
®®
®
1. Introduction
Siemens Flow Instruments SITRANS F US SONOFLO®ultrasonic flowmeters are designed for
measurement of:
•Volume flow rate
•Total volume
•Sound velocity in the media
SITRANS F US SONOFLO®ultrasonic flowmeters measure flow in standard volumetric and mass
flow units. Measurement is independent of changes in liquid temperature, density, pressure and
conductivity.
A time of flight flowmeter is designed for use on single phase liquids.
SONO 3000 measures with a high accuracy (better than ±0,5% of reading over a wide measuring
range).
The sensor has been approved according to the EC Directive on the Pressure Equipment 97/23/EC
of 29 May 1997 asssed to fluid in group 1, classified in category III, and designed according to
prEN13480.
1.1 Precision measuring
system
The ultrasonic flowmeter is a precision measuring system that is "user friendly", but must be
installed in accordance with the instructions given in this handbook.
1.2 Handling The sensor should be handled with care. Impact and shock can damage the piezeoelectric crystals
located in the transducers.
1.3 System overview Sensor type
SONO 3300
DN 50 - DN 300
SONOKIT
DN 200 - DN 4000
SONO 3100
DN 100 - DN 1200
Outputs
•1 analog
•1 frequency-/pulse
•1 relay
•1 analog
•1 frequency-/pulse
•1 relay
•1 analog
•1 frequency-/pulse
•1 relay
•3 analog
•2 frequency-/pulse
•2 relays
•3 analog
•2 frequency-/pulse
•2 relays
Measurement
•Volume flow rate
•Total volume
•Mass flow rate
•Total mass
•Sound velocity
•Error indication
Signal converter
SONO 3000 Compact
Standard housing
SONO 3000 Ex-d
AISI 316 housing
SONO 3000
19" insert
SONO 3000
19" insert
SONO 3300
19" IP 65
Potential Hazards
The ground wire must always be connected to the ground terminal in accordance with the
diagram.
- this page has been updated 2003.11

SFIDK.PS.029.Q3.02 5
2. Technical data
Tech. data
SITRANS F US SONOFLO®®
®®
®
2. Technical data
2.1 System accuracy
Reference conditions:
•Fluid: Water
•Fluid temperature: 22 ±5 °C
•Ambient temperature: 22 ±5 °C
•Supply voltage: 115-230 V a.c. +10% to −15%
24 V d.c. +25% to −15%, 24 V a.c. ±15%
•Straight length: 20 ×Di
Rangeability: 0-1 m/s to 0-10 m/s
Repeatabilty: Better than 0.25% in the range from 0.5 m/s to 10 m/s
Linearity: Better than 0.4% for Reynolds number >5000
Better than 1% for Reynolds number 1000 <Re <5000
Additional effects of deviations from reference conditions
1. Current output: As frequency output ±(0.1% of actual flow +0.05% FSO)
2. Effect of ambient temperature: Display/frequency/pulse output: < 0.005% SPAN/K
3. Current output: <±0.0075% SPAN/K
4. Effect of supply voltage: 0.005% of measuring value at 1% change
5. SONO 3300 DN 50 and DN 65 ±0.5% for Reynolds numbers 1000 <Re <5000 ±1.5%
6. System accuracy SONO 3100 2-track ±0.15% F.S.O.
7. Theoretical calibration SONOKIT: ±0.5% to ±1.5%

6 SFIDK.PS.029.Q3.02
Tech. data
2. Technical data
SITRANS F US SONOFLO®®
®®
®
Enclosure IP 67
Enclosure IP 20 to IEC 529 and DIN 40050
Material Standard 19" insert in aluminium/steel
(DIN 41494)
Mechanical vibration 1G 1-800 Hz sinusoidal in all directions
to IEC 68-2-6
Ambient temperature Operation: +0 °C to +55 °C
Storage: −40 °C to +85 °C
Supply voltage and power 115/230 V a.c. +10% to −15%, 50-60 Hz,
consumption 10-20 VA PE, N and L
Enclosure IP 20,
front of panel
2.2 Signal converter
SONO 3000
Terminal
connection
Analog output Individually galvanically isolated,
isolation voltage 500 V 31 and 32
Measurement of: (optional via menu) Volume flow, sound velocity 33 and 34
Current 0-20 mA or 4-20 mA 35 and 36
Load < 800 ohm
Time constant 0.8-30 s adjustable
Frequency/pulse output Individually galvanically isolated, 50, 51 and 52
isolation voltage 500 V
Measurement of: (optional via menu) Volume flow, sound velocity, 54, 55 and 56
total volume, total mass
Frequency 0-10 kHz
Time constant 0.8-30 s adjustable
Pulse width 50 µs, 500 µs, 5 ms, 20 ms, 50 ms, 100 ms,
500 ms, 1 s, 5 s
Active: Output mode 24-30 V d.c./max. 25 mA, (50 µs to 5 s)
(50 ms E.Mech., max. 75 mA if F < Hz)
24-30 V d.c./max. 50 mA, (500 Hz to 10 kHz)
Passive: Output mode 5-30 V d.c.
Max. current 200 mA
Output mode Output can be either active or passive
depending on electrical connection
Relay Change-over relay (error indication, 44, 45 and 46
flow direction, sound velocity limit)
Load 42 V, 0.5 A
Time constant/Hysteresis 5 s/0.5 % F.S.O.
Cut off: Low flow 0-9.9 % F.S.O.
Supply voltage and 115-230 V a.c. +10% to −15%, 50-60 Hz,
power consumption 10-20 VA PE, N and L
24 V d.c. +25/−15%, 24 V a.c. ±15%, 10 VA, PE, N and L
cable impedans < 10 ohm at 24 V PE, 1 and 2
Internal counters (totalizers) Two internal counters. Selectable uni- or
bidirectional counting (Net flow)
Measurement of Total volume
Display Back-lit with alphanumerical text, 2 x 16 digits
for indication of: measured values, totalization,
settings, error codes and alarms
Enclosure IP 67 to IEC 529
Material Fibre glass reinforced polyamide
Mechanical vibration 2G 1-800 Hz sinusoidal in all directions
to IEC 68-2-6
Ambient temperature Operation: −20 °C to +55 °C
Storage: −40 °C to +85 °C
CE-mark EMC CENELEC Emission Immunity
EN 50081-1 EN 50082-2
Low voltage According to EN 60730

SFIDK.PS.029.Q3.02 7
2. Technical data
Tech. data
SITRANS F US SONOFLO®®
®®
®
Enclosure IP 65 to IEC 529 and DIN 40050
Material Standard 19" insert in aluminium/steel
(DIN 41494)
Mechanical vibration 1G 1-800 Hz sinusoidal in all directions
to IEC 68-2-6
Ambient temperature Operation: +0 °C to +55 °C
Storage: −40 °C to +85 °C
Supply voltage and power 24 V d.c. +25/−15%, 24 V a.c. ±15%, 15 VA, PE, N and L
consumption cable impedance < 7 ohm at 24 V
115/230 V a.c. +10% to −15%, 50-60 Hz, PE, 1 and 2
10-20 VA
Enclosure IP 65,
wall mounting
Enclosure Compact mounted IP 67 to IEC 529 and DIN 40050
Separate mounted IP 65 to IEC 529 and DIN 40050
Material AISI 316 and Duplex
Dimensions See page 32
Weight Approx. 11 kg
Mechanical vibration 2G 1-800 Hz sinusoidal in all directions
to IEC 68-2-6
Ambient temperature Operation: −20 °C to +55 °C
Storage: −40 °C to +85° C
Supply voltage and power 24 V d.c. +25/−15%, 24 V a.c. ±15%, 10 VA, PE, N and L
consumption cable impedans < 10 ohm at 24 V PE, 1 and 2
Description of Ex-approval EEx de [ia/ib]II C T6
Flame proof Enclosure "d"
Outputs intrinsically safe class "ia"
Display/keypad intrinsically safe class "ib"
Power and sensor connections are increased
safe "e"
Separate version: DEMKO No. 94C.113341X
Ex-d version
wall mounting
Enclosure 19" insert
Enclosure IP 00 to IEC 529 and DIN 40050
Material Standard 19" insert in aluminium/steel
(DIN 41494)
Dimensions Width: 142 mm
Height: 128 mm
Module depth: 190 mm
Weight 2.8 kg
Mechanical vibration 1G 1-800 Hz sinusoidal in all directions
to IEC 68-2-6
Ambient temperature Operation: +0 °C to +55 °C
Storage: −40 °C to +85 °C
Supply voltage and power 24 V d.c. +25/−15%, 24 V a.c. ±15%, 15 VA, PE, N and L
consumption cable impedans < 7 ohm at 24 V PE, 1 and 2

8 SFIDK.PS.029.Q3.02
Tech. data
2. Technical data
SITRANS F US SONOFLO®®
®®
®
Description 2-track sensor fitted with four SONO 3200 transducers
Nominal size DN 100 to DN 1200 (4" to 48")
Liquid temperature Standard version: −10 °C to +200 °C
Ambient temperature Standard version: −20 °C to +200 °C
Enclosure Ex version: EEx d IIC T2-T6, IP 68
Process connections
PN designated DN 100 to DN 1200 PN 6/10/16
EN 1092-1-type 11, B DN 100 to DN 1000 PN 25
DN 100 to DN 500 PN 40
Class designated DN 100 to DN 600 class 150 & class 300
EN 1759-1-type 11, B
Materials
Pipe Steel EN 1.0345-P235GH
Steel EN 1.4404
Flange PN: EN 10025-S235JRG2, 1E1
PN: EN 10222-5-1.4404, 13E0
Class: ASTM A105, 1.1
Class: ASTM F316L, 2.3
Transducer element Stainless steel ASTM 316 or similar
Material certificate The sensor is supplied as standard with a Siemens Flow
Instruments certificate of conformity (standard). Material
certificate on wetted parts on request
NDT examination report Available on request
Max. flow velocity DN 100 to DN 1200 10 m/s
2.4 Sensor SONO 3100
Description 2-track sensor with flanges and integrated transducers
Nominal size DN 50, DN 65, DN 80, DN 100, DN 125, DN 150, DN 200,
DN 250, DN 300 (2" to 12")
Liquid temperature Separate version: −10 °C to +160 °C
Compact version: −10 °C to +120 °C
Compact EEx d: −10 °C to +160 °C
Ambient temperature Separate version: −40 °C to +160 °C
Compact version: −20 °C to +55 °C
In stock: −40 °C to +70 °C
Enclosure Standard version: IP 67
Ex version: Compact EEx de [ia/ib] IIC T5-T6
Ex version: Separate EEx de [ia/ib] IIC T6
Process connections
PN designated DN 50 to DN 300 PN 40
EN 1092-1-type 11, B DN 100 to DN 300 PN 16
DN 200 to DN 300 PN 10
Class designated DN 125 to DN 300 (5" to 12") class 150 (PN 20)
EN 1759-1-type 11, B DN 50 to DN 300 (2" to 12") class 300 (PN 50)
Transducer Integrated version welded into pipe
Materials
Pipe DN 50 to DN 150: Steel
DN 200 to DN 300: Steel EN 1.0345-P235GH
Flange DN 50 to DN 1200: PN: EN 1.0025-S235JRG2
Class: ASTM A105
Transducer Stainless steel
Material certificate The sensor is supplied as standard with a Siemens Flow
Instruments certificate of conformity (standard). Material
certificate on wetted parts on request
NDT examination report Available on request
Max. flow velocity DN 50 to DN 300 10 m/s
2.3 Sensor SONO 3300

SFIDK.PS.029.Q3.02 9
2. Technical data
Tech. data
SITRANS F US SONOFLO®®
®®
®
Introduction 1-track or 2-tracks sensor supplied as a kit for mounting on
existing pipelines
Description DN 200 to DN 4000 (8" to 160")
Line pressure Max. 40 bar
Liquid temperature Standard version: −20 °C to +200 °C
Enclosure Standard version: IP 68
Ex version: EEx d IIC T3-T6, IP 68
Materials Standard version: PA 6.6 100 °C
Terminal box AISI 316 200 °C
Transducer element Standard version: AISI 316 200 °C
Material of existing pipeline
Steel Transducer holder: St. 37.2 or simular
Mounting plates: St. 37.2 or simular
Concrete Transducer holder: ASTM 316 or simular
Mounting plates: (Not included)
Stainless steel Transducer holder: ASTM 316 or simular
Mounting plates: ASTM 316 or simular
Pipe wall thickness
Steel pipe (AISI 316 and St. 37.2 or Transducer and holder available in length L = 160
corresponding material) Allowing a pipewall thickness up to 20 mm
Concrete pipe Transducer available in lengths L = 230
Allowing a pipewall thickness up to 200 mm
2.5 SONOKIT mounting
kit
Coaxial cable (75ΩΩ
ΩΩ
Ω)1 x ∅ 0.8 mm copper conductor with shield
Outside diameter ∅5.8 mm
Length Max. 250 m between sensor and signal converter
Material (outside jacket) Black PE
Ambient temperature −10 °C to +100 °C
Coaxial cable (75ΩΩ
ΩΩ
Ω)1 x ∅ 0.65 mm copper conductor with shield
Outside diameter ∅5.3 mm
Length Max. 100 m between sensor and signal converter
Material (outside jacket) Brown FEP
Ambient temperature −200 °C to +200 °C
Multi coaxial cable (75ΩΩ
ΩΩ
Ω)4 x coax
Outside diameter 9 mm
Length Max. 20 m
Material (outside jacket) Black PVC
Ambient temperature 0 °C to +70 °C
Multi coax cable (75ΩΩ
ΩΩ
Ω)4 x ∅ 0.30 mm copper conductor with shield and joint jacket
Outside diameter ∅7.9 mm
Length Max. 10 m
Material (outside jacket) Black PTFE
Ambient temperature −50 °C to +200 °C
2.6 Coaxial cable for
SONO 3300, 3100/
3000

10 SFIDK.PS.029.Q3.02
Tech. data
2. Technical data
SITRANS F US SONOFLO®®
®®
®
2.7 Sizing table
(DN 50 to DN 4000)

SFIDK.PS.029.Q3.02 11
3. Dimensions and weight
Dim. & weight
SITRANS F US SONOFLO®®
®®
®
3.1 Signal converter
SONO 3000 IP 67
Signal converter wall mounted
Weight: SONO 3000 approx. 2.0 kg
Signal converter shown with wall bracket
Weight: Wall bracket with pipe clamp approx. 1.6 kg
3. Dimensions and weight
3.2 Sensor SONO 3100
A. Transducer holder
B. Transducer element
C. Terminal box

12 SFIDK.PS.029.Q3.02
Dim. & weight
3. Dimensions and weight
SITRANS F US SONOFLO®®
®®
®
3.4 Sensor SONO 3300
DN DIN 2632/2633/2635 ANSI Without With Weight*)
SONO SONO DIN ANSI
3000 3000 PN 40 Cl.
PN 10 PN 16 PN 40 150 lb 300 lb A A1 A3 300
L D Di L D Di L D Di L D Di L D Di (mm) (mm) kg kg
50 475 165 52.6 510 152 52.6 520 165 52.6 180 272 234 14 17
65 475 185 62.7 510 178 62.7 520 190 62.7 186 278 240 16 20
80 380 200 82.5 400 200 78.0 420 191 78.0 440 210 78.0 193 283 245 19 23
100 375 220 102.4 400 235 90.2 420 229 102.4 440 254 102.4 205 297 259 25 35
125 375 250 128.3 400 270 102.4 440 254 128.3 460 279 128.3 218 310 272 29 40
150 360 285 154.2 400 300 128.3 430 279 154.2 450 318 154.2 232 324 286 35 50
200 400 340 207.3 400 340 207.3 450 375 206.5 480 343 202.7 500 381 202.7 256 348 310 54 72
250 400 395 260.4 400 405 260.4 500 450 258.8 490 406 254.5 520 444 254.5 283 375 337 85 98
300 400 445 309.7 420 460 309.7 500 515 307.9 550 483 306.3 580 521 306.3 309 401 363 115 142
3.3 SONO 3100 approximate system weights [kg]
2-track Flange type Weight (kg)
DN PN 6 PN 10 PN 16 PN 25 PN 40
100 32 32 35 35
125 38 38 44 44
150 45 45 52 52
200 59 58 70 79
250 73 75 96 117
300 83 92 114 151
350 98 113 145 191
400 119 141 191 275
2-track O-ring type Weight (kg)
DN PN 6 PN 10 PN 16 PN 25 PN 40
500 153 207 284 379
600 193 276 363
700 262 303 480
800 329 400 650
900 428 475 835
1000 500 594 1078
1200 470 732 902
Weight of system incl. process flanges and transducers.
Du
(mm)
θ
[°]
H
(mm)
W
40
*) D 40 L 40
Flange
dia.
(mm) (mm) (mm)
PN 6 PN 10 PN 16 PN 25 PN 40
DN
B
(mm)
L
(mm)
W 6 *) D 6L 6
Flange
dia.
(mm) (mm) (mm)
W
10
*) D 10 L 10
Flange
dia.
(mm) (mm) (mm)
W
16
*) D 16 L 16
Flange
dia.
(mm) (mm) (mm)
W
25
*) D 25 L 25
Flange
dia.
(mm) (mm) (mm)
100 114.3 860 305 30 48.2 - - - 3.6 220 960 3.6 220 960 3.6 235 990 3.6 235 990
125 139.7 862 325 30 59.3 - - - 4.0 250 970 4.0 250 970 4.0 270 990 4.0 270 990
150 168.3 862 350 30 71.7 - - - 4.5 285 970 4.5 285 970 4.5 300 1010 4.5 300 1010
200 219.1 668 430 45 92.9 - - - 6.3 340 790 6.3 340 790 6.3 360 820 6.3 375 840
250 273.0 714 480 45 117.2 - - - 6.3 395 850 6.3 405 850 7.1 425 890 7.1 450 920
300 323.9 607 525 45 139.4 - - - 7.1 445 740 7.1 460 760 8.0 485 790 8.0 515 830
350 355.6 639 550 45 152.8 - - - 8.0 405 770 8.0 520 800 8.0 555 840 8.8 580 880
400 406.4 703 600 45 175.7 - - - 8.0 565 850 8.0 580 875 8.8 620 925 11.1 660 975
500 508.0 797 690 45 222.2 - - - 7.1 670 950 8.0 715 980 10.0 730 1050 14.2 755 1080
600 610.0 912 705 60 268.1 - - - 7.1 780 1075 8.8 840 1105 11.0 845 1165 - - -
700 711.0 937 895 60 312.8 - - - 8.0 895 1100 8.8 910 1140 12.5 960 1190 - - -
800 813.0 967 985 60 358.7 - - - 8.0 1015 1150 10.0 1025 1180 14.2 1085 1240 - - -
900 914.0 1007 1070 60 402.3 - - - 10.0 1115 1200 10.0 1125 1230 16.0 1185 1300 - - -
1000 1016.0 1060 1160 60 448.2 - - - 10.0 1230 1250 10.0 1255 1300 17.5 1320 1370 - - -
1200 1220.0 1100 1350 60 539.1 8 1340 1280 11.0 1455 1330 12.5 1485 1360 - - - - - -
*) Wall thickness
A**) Space required for replacement of transducer with special tool: 700 mm. See "Accessories" chapter 4.10 and "Tools for SONO 3100 and
SONOKIT" chapter 10.9.1 "Extraction tool" for replacement for transducers without pressure shut-down.
*) When mounting the signal converter, the weight increases by 2 kg, with the EEx signal converter, the weight increases by 10 kg.
- this page has been updated 03.2005

SFIDK.PS.029.Q3.02 13
4. Sensor installation
Sensor inst.
SITRANS F US SONOFLO®®
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To ensure optimum performance it is essential that the following instructions are followed.
4.1 Location The SONO 3300/3100 sensor can be installed both inside or outside, even in exposed conditions.
The sensor is suitable for media and ambient
temperatures from −50 to +160°C. Cryogenic
version from −196 to +100°C and high tempe-
rature versions from −40 to +200°C are also
available. Temperature limitations are stated on
the data plate on the sensor.
The enclosure rating is IP 67 or better. SONO
3100 is IP 68 as standard.
When there are large temperature differences
between the media and the ambient conditions,
the sensor must be isolated to prevent 2-phase
flow which will result in measuring inaccuracy.
4.2 Gas bubbles Avoid quantities of air collecting in the sensor as
these will affect measurement. When air is
present, installation of an air separator upstream
of the meter is recommended.
4.3 Direction of flow The double arrow marked on the sensor "+" and
"-". + indicates the flow direction if the electrical
connection is made in accordance with the des-
criptions in the handbook.
With partially full pipes or pipes with free outlet,
the flowmeter should be located in a U-tube.
The following installations should be avoided:
•installation at the highest point in the system
•installation in vertical pipes with free outlet
The sensor must always be completely full of
liquid.
4.4 Full pipes
4. Sensor installation

14 SFIDK.PS.029.Q3.02
Sensor inst.
4. Sensor installation
SITRANS F US SONOFLO®®
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Recommended direction of flow: upwards. This
will minimize the effect of gas/air bubbles on the
measurement.
U-shaped sensor type SONO 3100 must only
be mounted in a vertical position when the
medium can be guaranteed free of air bubbles
and particles, otherwise loss of signal can occur.
4.5 Installation in vertical
pipes
The sensor must only be mounted as shown in
the figure.
Note the position of the terminal box.
4.6 Installation in
horizontal pipes
Sensor type SONO 3100 without terminal box
must not be mounted with the transducers in the
vertical plane.

SFIDK.PS.029.Q3.02 15
4. Sensor installation
Sensor inst.
SITRANS F US SONOFLO®®
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It is preferable to mount the sensor in a vertically
inclined line to minimize wear.
4.7 Measuring liquids
containing abrasive
or other particles
To maximise performance it is necessary to
have straight inlet and outlet conditions, and a
certain distance between meter, bends, pump
and valves. It is also important to centre the
flowmeter in relation to pipe flanges and gaskets.
Valves must always be placed after the flow-
meter. The only exception is when installing the
sensor in a vertical pipe. In this case a valve
below the sensor is necessary to allow the zero-
point adjustment. It is important to select a
valve, which has no impact on the flow when
fully open.
Recommended inlet:
Fully open valve without any restriction to the
flow: min. 10 x pipe diameter.
Partly open valve: min. 40 x pipe diameter.
Pumps: min. 20 x pipe diameter.
Bends: min. 10 x pipe diameter.
Recommended outlet: 3 x pipe diameter.
If more bends than one, please contact Siemens
Flow Instruments for advice.
4.8 Inlet and outlet
conditions
Flow
4.9 Permissible pressure
and temperature
Maximum permissible pressure and temperature for Siemens Flow Instruments ultrasonic flowmeters
can be seen on the sensor label.
Flanges according to PN
Flanges and joints as well as related pressure/temperature (p/t) classification have been described
in EN 1092.
For steel group 1E1: Table 15
For stainless steel group 13E0: Table 18
Flanges according to ANSI Class
Flanges and joints as well as related pressure/temperature (p/t) classification have been described
in EN 1759-1.
For steel group 1.1 ASTM A105, class 150: Table 16
For steel group 1.1 ASTM A105, class 300: Table 1
For stainless steel group 2.3 F304 L/316 L, class 150: Table 16
For stainless steel group 2.3 F304 L/316 L, class 300: Table 1
No flange bolts and gaskets are supplied. Bolts must comply with EN 1515-2 and gaskets with EN
1591-1.
Warning!
Exposing the sensors to pressures/temperatures above the limits stated may cause damage. The
sensor construction does not allow any other external action other than what is normal during
common mounting in the pipeline. Provide for earthquakes, action of the air etc.
The transducer holders must not be used for any other purpose.
4.10 Corrosion The meters have been designed according to EN 13480 with an additional corrosion layer of approx.
1 mm for steel sensors. Stainless steel sensors do not have an additional layer. The customer is
responsible for checking that the actual medium can be used with the sensor material chosen.

16 SFIDK.PS.029.Q3.02
Sensor inst.
4. Sensor installation
SITRANS F US SONOFLO®®
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4.11 Installation of
transducer type
SONO 3200
The transducer type SONO 3200 for use with sensor type SONO 3100 and retrofitting kit type
SONOKIT.
Transducer type SONO 3200 are available in two variants:
Flange type:
The transducer has a DIN flange with grove for fitting to a corresponding flange welded onto the
pipe.
O-ring type:
The transducer has a screwed union connection for fitting in a counterflange welded onto the pipe.
The union and pipe are sealed with an O-ring. This type is used in SONOKIT.
The transducer holders are welded directly to steel pipes or cast into the walls of concrete pipes and
are flushed with the internal wall.
The terminal housing is fastened on the transducer holder by a union.
Stress at the connection leads must be avoided when feeding them through the terminal housing.
The core without the spade terminal is connected to terminal no. 2.
The core with the spade terminal is connected to the transducer using screw, pos. 3.
Mount inner core in terminal 1, and fix transducer cable and screen in cable clip 4.
Note:
When disassembling the terminal housing, the leads must be loosened from the terminal board. It
is not necessary to remove the transducer cable.
The terminal housing must be held in position while the union is loosened to remove the terminal
housing from the transducer holder.
If the terminal housing is rotated, the leads to the crystals may be damaged.

SFIDK.PS.029.Q3.02 17
4. Sensor installation
Sensor inst.
SITRANS F US SONOFLO®®
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4.12 Accessories Extraction tool
Transducer SONO 3200 O-ring type can be removed from the pipe section without draining the
pipe using the extraction tool.
4.13 Transducer SONO
3200
Transducers are available in two versions: Flange type or O-ring type.
Transducers are constructed in three parts:
1. Terminal housing
2. Transducer element
3. Transducer insert (See also chapter 10.4)
Extraction tool specification
Connection: BSP 1 1/2 internal
Max. pressure: 40 bar
Space required for:
50 mm transducers 1200 mm
160 mm trandsducer 1400 mm
Flange type
Terminal box, transducer element and insert are identical in both versions.
The ultrasonic pulse is produced by sound energy being transmitted, via the window, to/from the
liquid. The sound source is a piezoelectric crystal in the insert.
The insert, consisting of a spring and piezo crystal, can be removed from the transducer element
during operation. No draining is necessary as the transducer element remains in the pipe.
When exchanging the transducer insert everything must be kept extremely clean to avoid dirt
between crystal and window.
4.13.1 Transducer
element
O-ring type
4.13.2 Transducer insert
Transducer insert

18 SFIDK.PS.029.Q3.02
Signal conv. inst.
5. Signal converter installation
SITRANS F US SONOFLO®®
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5. Signal converter
installation
5.1 Signal converter
compact version
Removal of display window (24 V version)
All signal converter readings are accessed by
pressing the rubber button on the display win-
dow. When setting the converter or turning the
keypad the display window must be removed.
Setting prior to installation
By using a 9 V alkaline battery the flowmeter
can be set before final installation. This is
especially advantageous if the flowmeter is to
be installed before the system is put into
operation.
1. Fit the SENSORPROM®unit fromthe sensor
terminal box under the signal converter as
shown. Connect the battery.
2. To protect the pins, place the signal conver-
ter in the packaging base supplied.
3. Set the signal converter as described under
"Starting up".
The SENSORPROM®unit is now program-
med with the required settings.
4. Remove the battery and replace the SEN-
SORPROM®unit in the terminal box. The
flowmeter is now ready for operation.
5. Mount the signal converter.
Turning the keypad (24 V version)
1. Insert a screwdriver under the lower edge of
the keypad.
2. Remove the keypad.
3. Check to ensure that the gasket is mounted
correctly.
4. Turn the control pad. The top corner must
always be inserted first. Press the keypad
well down into the gasket recess.
5. Now, with thumb pressure, ease the gasket
edge over the keypad while pressing lightly
on the centre of the pad.
SONO 3000 24 V IP 67, order no. 7ME3150-1AA20-1AA0, is delivered with a 24 V terminal
mounted on the bottom plate. This 24 V terminal replaces the 230 V terminal on the termination
plate on SONO 3300 sensors or on the wall mounting kit FDK:085F5027.
SONO 3300 and wall mounting kit is supplied with 230 V terminals as standard.

SFIDK.PS.029.Q3.02 19
5. Signal converter installation
Signal conv. inst.
SITRANS F US SONOFLO®®
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5.2 Installation of the
signal converter in
compact mode
With compact installation the temperature of
the liquid must not exceed +120°C and the
ambient temperature must not exceed +50°C.
The signal converter in compact version can be
installed indoors or outdoors.
The ambient temperature must not exceed –20
and 50°C. The signal converter must not be ex-
posed to direct sunlight. Use a shield if neces-
sary.
Terminal box
1. Remove and keep terminal box lid.
2. Turning the terminal box.
Lift and move the plate with terminal blocks to
one side to give access to the screws. Re-
move the two diametrically opposed screws
and loosen the remaining two. Turn the ter-
minal box to the required position and retighten
the screws.
Warning:
If all four screws are removed at the same
time there is a risk of damaging the leads to
the sensor.
3. Connect cables as shown under "Electrical
connection".
4. Tighten the cable glands to obtain optimum
sealing. The gaskets must protrude along the
cable.
5. Plug the signal converter into the terminal
box.
Tmax. = 120 °C

20 SFIDK.PS.029.Q3.02
Signal conv. inst.
5. Signal converter installation
SITRANS F US SONOFLO®®
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1. Release the earth lead from the bottom of the terminal box.
Remove and keep all the leads connecting the terminal box to the plate carrying the terminal
boards.
Move the plate to the wall bracket and fit the earth lead in the base of the wall bracket.
There are two types of wall brackets. One for a twisted cable pair and one for 4 coaxial cables.
Terminal box Terminal box Wall bracket
Terminal box Wall bracket
SONO 3300/3000 remote IP 67
2. Wall bracket for mounting of multi coax cable: Always use the cable entry nearest the
associated terminal so that unscreened lead ends from one cable do not cross those from the
other cable.
5.4 Wall bracket for use
with multicoaxial
cable
5.3 Remote installation of
the signal converter
With remote installation, the distance between
sensor and signal converter must not exceed 20
m when using multi-coaxial cable. Is a longer
distance required use of coaxial cable is
recommended.