Siemens SITRANS F MAG 6000 I User manual

Operating Instructions
Answers for industry.
04/2016Edition
Electromagnetic Flowmeters
MAG 6000 I / MAG 6000 I Ex de transmitter
SITRANS F

SITRANS F
Electromagnetic Flowmeters
MAG 6000 I / MAG 6000 I Ex de
transmitter
Operating Instructions
Electromagnetic flow transmitter designed for use with
flow sensor types
MAG 1100/1100 HT/1100 F/5100 W/
3100 P/3100/3100 HT
Compact and remote installation
04/2016
A5E02083319
-AG
Introduction
1
Safety notes
2
Description
3
Installing/Mounting
4
Connecting
5
Commissioning
6
Functions
7
Alarm, error, and system
messages
8
Service and maintenance
9
Troubleshooting/FAQs
10
Technical data
11
Spare parts/Accessories
12
Menu diagrams
A
Factory settings
B
Control drawing
C

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E02083319
Ⓟ
04/2016 Subject to change
Copyright © Siemens AG 2012 - 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury
may
result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

MAG 6000 I / MAG 6000 I Ex de transmitter
Operating Instructions, 04/2016, A5E02083319-AG 3
Table of contents
1 Introduction............................................................................................................................................. 7
1.1 Preface......................................................................................................................................7
1.2 Items supplied...........................................................................................................................7
1.3 History.......................................................................................................................................7
1.4 Device identification..................................................................................................................8
1.5 Further Information ...................................................................................................................9
2 Safety notes.......................................................................................................................................... 11
2.1 General safety instructions .....................................................................................................11
2.2 Laws and directives ................................................................................................................11
2.3 Installation in hazardous area.................................................................................................12
2.3.1 ATEX 2 GD approval ..............................................................................................................13
2.3.2 FM/CSA Class I, Zone 1 approval ..........................................................................................17
2.3.3 FM Class I, II, III, Div 1 approval.............................................................................................18
2.4 Certificates ..............................................................................................................................18
3 Description............................................................................................................................................ 19
3.1 Applications.............................................................................................................................19
3.2 System components ...............................................................................................................19
3.3 Design.....................................................................................................................................20
3.4 Features..................................................................................................................................21
3.5 Theory of operation.................................................................................................................22
4 Installing/Mounting ................................................................................................................................ 23
4.1 Installation safety precautions ................................................................................................23
4.2 Installation conditions..............................................................................................................23
4.3 Compact installation................................................................................................................24
4.4 Remote installation .................................................................................................................25
4.4.1 Wall mounting using standard mounting plate........................................................................27
4.4.2 Pipe or wall mounting with assembly bracket.........................................................................27
5 Connecting ........................................................................................................................................... 29
5.1 Safety precautions ..................................................................................................................30
5.2 Electrical connection...............................................................................................................31
5.3 Connection of sensor and transmitter in remote version ........................................................33
5.4 Wiring in hazardous area........................................................................................................36
5.5 Connection of bus communication add-on modules...............................................................37

Table of contents
MAG 6000 I / MAG 6000 I Ex de transmitter
4Operating Instructions, 04/2016, A5E02083319-AG
5.6 Reassembling the device....................................................................................................... 37
6 Commissioning ..................................................................................................................................... 39
6.1 Local user interface................................................................................................................ 39
6.2 Menu structure ....................................................................................................................... 41
6.3 Changing password ............................................................................................................... 42
6.4 Changing basic settings......................................................................................................... 42
6.5 Changing operator menu setup ............................................................................................. 45
6.6 Changing language................................................................................................................ 46
7 Functions.............................................................................................................................................. 47
7.1 Introduction ............................................................................................................................ 47
7.2 Output settings ....................................................................................................................... 47
7.3 External input ......................................................................................................................... 48
7.4 Sensor characteristics............................................................................................................ 49
7.5 Reset mode............................................................................................................................ 49
7.6 Service mode ......................................................................................................................... 49
8 Alarm, error, and system messages ...................................................................................................... 51
8.1 Diagnostics............................................................................................................................. 51
8.2 List of error numbers .............................................................................................................. 53
9 Service and maintenance...................................................................................................................... 55
9.1 Maintenance........................................................................................................................... 55
9.2 Unit repair............................................................................................................................... 55
9.3 Technical support................................................................................................................... 55
9.4 Return procedures ................................................................................................................. 56
10 Troubleshooting/FAQs .......................................................................................................................... 59
10.1 Troubleshooting guide ........................................................................................................... 59
10.2 Transmitter check list ............................................................................................................. 60
11 Technical data ...................................................................................................................................... 61
11.1 Technical specifications ......................................................................................................... 61
11.2 Dimensions and weight.......................................................................................................... 63
11.3 Accuracy ................................................................................................................................ 64
11.4 Output characteristics ............................................................................................................ 65
11.5 Cable data.............................................................................................................................. 67
11.6 Cable requirements................................................................................................................ 68
12 Spare parts/Accessories ....................................................................................................................... 71
12.1 Ordering ................................................................................................................................. 71

Table of contents
MAG 6000 I / MAG 6000 I Ex de transmitter
Operating Instructions, 04/2016, A5E02083319-AG 5
12.2 Accessories.............................................................................................................................71
12.3 Spare parts .............................................................................................................................72
A Menu diagrams ..................................................................................................................................... 73
A.1 Transmitter menu overview ....................................................................................................73
A.2 Basic settings..........................................................................................................................75
A.3 Current output .........................................................................................................................76
A.4 Digital output - pulse ...............................................................................................................77
A.5 Digital output - frequency........................................................................................................77
A.6 Error level................................................................................................................................77
A.7 Error number...........................................................................................................................78
A.8 Direction/limit ..........................................................................................................................78
A.9 Batch .......................................................................................................................................79
A.10 External input ..........................................................................................................................80
A.11 Sensor characteristics.............................................................................................................81
A.12 Reset mode.............................................................................................................................82
A.13 Service mode ..........................................................................................................................83
A.14 Operator menu setup..............................................................................................................84
A.15 Product identity .......................................................................................................................86
A.16 Add-on communication module ..............................................................................................87
B Factory settings .................................................................................................................................... 89
B.1 Transmitter factory settings ....................................................................................................89
B.2 50 Hz Dimension dependent Qmax........................................................................................91
B.3 60 Hz Dimension dependent ..................................................................................................92
B.4 50 Hz Dimension dependent batch and pulse output settings ...............................................94
B.5 60 Hz Dimension dependent batch and pulse output settings ...............................................96
C Control drawing..................................................................................................................................... 99
C.1 Control drawing.......................................................................................................................99
Index................................................................................................................................................... 103

Table of contents
MAG 6000 I / MAG 6000 I Ex de transmitter
6Operating Instructions, 04/2016, A5E02083319-AG

MAG 6000 I / MAG 6000 I Ex de transmitter
Operating Instructions, 04/2016, A5E02083319-AG 7
Introduction
1
1.1
Preface
These instructions contain all the information you need for using the device.
The instructions are aimed at persons mechanically installing the device, connecting it
electrically, configuring the parameters and commissioning it, as well as service and
maintenance engineers.
Note
It is the responsibility of the
customer that the instructions and directions provided in the
operating instructions are read, understood, and followed by the relevant personnel before
installing the device.
1.2
Items supplied
•
SITRANS F M MAG 6000 I or MAG 6000 I
Ex de transmitter
•
Wall mounting bracket (remote version)
•
SITRANS F M literature CD containing
software, certificates and device manuals
•
Quick start guide
1.3
History
The contents of these instructions are reviewed regularly and any corrections included in
subsequent editions. We welcome all suggestions for improvement.

Introduction
1.4 Device identification
MAG 6000 I / MAG 6000 I Ex de transmitter
8Operating Instructions, 04/2016, A5E02083319-AG
The following table lists the most important changes made to the documentation in the
current and previous editions.
Edition
Remarks
HW version
SW version
03/2011 •First edition
•Transmitter upgrade information included
3.04 4.06 X06
12/2011 •Updated ATEX approval
•General update
4.04
4.07 X06
09/2012 •Enhanced current output function
•Updated menu functions; possibility of showing user
defined units in display
•Updated ATEX approval
•General update
4.06 X06 4.08 X06
01/2015 •Graphics, technical data and factory settings
changed to comprise:
–"BBL42" is displayed as the default setting in
customer unit instead of "?". The unit can still be
changed.
–Improved minimum supply voltage for current
output to 12 V.
•Document revision identification changed according
to new SIEMENS standard
4.06 X06 4.06 X06
04/2016 •Various technical specifications updated
•Control drawing updated
08
09
4.04
1.4
Device identification
Inspection
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the carrier.
2. Make sure the scope of delivery, and the information on the namelate corresponds to the
ordering information

Introduction
1.5 Further Information
MAG 6000 I / MAG 6000 I Ex de transmitter
Operating Instructions, 04/2016, A5E02083319-AG 9
Identification
①
MAWP (Maximum Allowable Working Pressure) at defined temperature, e.g. 20°C
②
Enclosure rating
③
Power supply
④
Serial number
⑤
Code number
⑥
Approvals
⑦
Ambient temperature
Image 1-1 Example of MAG 6000 I Ex nameplate
1.5
Further Information
Product information on the Internet
The Operating Instructions are available on the CD-ROM shipped with the device, and
on the Internet on the Siemens homepage, where further information on the range of
SITRANS F flowmeters may also be found:
Product information on the internet (http://www.siemens.com/flowdocumentation)
Worldwide contact person
If you need more information or have particular problems not covered sufficiently by these
Operating Instructions, get in touch with your contact person. You can find contact
information for your local contact person on the Internet:
Local contact person (http://www.automation.siemens.com/partner)

Introduction
1.5 Further Information
MAG 6000 I / MAG 6000 I Ex de transmitter
10 Operating Instructions, 04/2016, A5E02083319-AG

MAG 6000 I / MAG 6000 I Ex de transmitter
Operating Instructions, 04/2016, A5E02083319-AG 11
Safety notes
2
2.1
General safety instructions
CAUTION
Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance. Only qualified personnel should
install or operate this instrument.
Note
Alterations to the product, including opening or improper modifications of the product, are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.
2.2
Laws and directives
General requirements
Installation of the equipment must comply with national regulations. For example EN 60079-
14 for the European Community.
Instrument safety standards
The device has been tested at the factory, based on the safety requirements. In order to
maintain this condition over the expected life of the device, the requirements described in
these Operating Instructions must be observed.
Environmental conditions according to IEC61010-1:
●Indoor/Outdoor use
●Altitude up to 2000 m
●Maximum relative humidity 80% for temperatures up to 31°C (88 °F) decreasing linearly
up to 50% relative humidity from 40 °C (104 °F)

Safety notes
2.3 Installation in hazardous area
MAG 6000 I / MAG 6000 I Ex de transmitter
12 Operating Instructions, 04/2016, A5E02083319-AG
●Overvoltage category II
●Pollution degree 2
NOTICE
Material compatibility
Siemens Flow Instruments can provide assistance with the selection of wetted sensor
parts. However, the full responsibility for the selection rests with the customer and
Siemens Flow Instruments can take no responsibility for any failure due to material
incompatibility.
CE marked equipment
The CE-mark symbolizes the compliance of the device with the following directives:
●EMC-directive 2004/108/EC
●Low voltage directive 2006/95/EC
●Pressure equipment directive (PED/DGRL) 97/23/EC
●ATEX Directive 94/9/EG
2.3
Installation in hazardous area
WARNING
Equipment used in hazardous areas must be Ex-approved and marked accordingly. It is
required that the special conditions for safe use provided in the manual and in the Ex
certificate are followed!
WARNING
Make sure the hazardous area approval is suitable for the environment in which the device
will be installed.
WARNING
"Flameproof enclosure" type of protection
Only open devices with type of protection "Flameproof enclosure" in hazardous areas when
the power to the device is turned off, otherwise there is a risk of explosion.

Safety notes
2.3 Installation in hazardous area
MAG 6000 I / MAG 6000 I Ex de transmitter
Operating Instructions, 04/2016, A5E02083319-AG 13
WARNING
Laying of cables
Cable for use in Zone 1 and 2 or 21 and 22 must satisfy the requirements for having a proof
voltage > 500 V AC applied between the conductor/ground, conductor/shield and
shield/ground.
Connect the devices that are operated in hazardous areas as per the stipulations applicable
in the country of operation, e.g. for Ex "d" and "nA", permanent cables must be laid
WARNING
With intrinsically safe circuits, use only certified meters appropriate for the transmitter.
If a non-conforming supply unit is used, the "fail-safe" type of protection will no longer be
effective and the approval certification will be invalid.
2.3.1
ATEX 2 GD approval
The device is approved for use in hazardous area and has certificate Sira 11ATEX2124X.
Remote transmitter version:
II 2(1) GD
EX d e [ia] ia IIC T6 Gb
Ex tD A21 IP67 T85 °C
Ta -25 °C to 60 °C
Note
Markings for remote version only
These markings are for the Remote version only;
the marking applicable to the Compact
versions depend upon their construction. See the latest issues of certificates Sira
07ATEX3181X, Sira 07ATEX1182X and Sira 03ATEX3339X.

Safety notes
2.3 Installation in hazardous area
MAG 6000 I / MAG 6000 I Ex de transmitter
14 Operating Instructions, 04/2016, A5E02083319-AG
Compact transmitter version:
●Ex d e [ia] ia IIC T3-T6 Gb
Ex tD A21 IP67 T** °C (** pipe temperature +5K, but not less than T85 °C
(MAG 3100 / MAG 3100 P)
●Ex d e [ia] ia IIB T3-T6 Gb
Ex tD A21 IP67 T** °C (** pipe temperature +18K, but not less than T85 °C
(MAG 1100 / MAG 1100 F)
For sensors:
Refer to sensor certificates:
MAG 3100 / MAG 3100 P: Sira 07ATEX1182X (DN 15-DN300); Sira 03ATEX3339X (DN350-
DN2000)
MAG 1100 / MAG 1100 F: Sira 07ATEX3181X
Safety parameters associated with the remote transmitter version
Table 2- 1 Intrinsically safe data
Sensor electrode input (Terminals 0, 81, 82, 83, 84 - "ia circuits")
IIB
IIC
U
O
30 V DC
30 V DC
IO
6.1 mA
6.1 mA
C
O
560 nF
66 nF
LO
1 H
0.96 H
P
O
45.5 mW
45.5 mW
Sensor coil terminals
Terminal type
85 and 86
"e"
Power supply:
Parameter
MAG 6000 I Ex de
Supply
115 to 230 VAC or 18 to 30 VDC
Max. allowable supply voltage Um (according to
ATEX certificate)
264 V
Ambient temperature -20 to +60 °C (-4 to 140 °F)
Enclosure
IP67 / NEMA 4X

Safety notes
2.3 Installation in hazardous area
MAG 6000 I / MAG 6000 I Ex de transmitter
Operating Instructions, 04/2016, A5E02083319-AG 15
WARNING
Fail-safe protection
With intrinsically safe circuits, use only certified meters appropriate for the transmitter.
If a non-conforming suuply unit is used, the "fail-safe" type of protection wil no longer be
effective and the approval certification will be invalid.
User I/O interface
Remote MAG 6000 I: Model 7ME693-2BA4/5
Compact:
MAG 6000 I with MAG 3100 series: Model 7ME63x0-xxxxx-xD/E
Passive current
(31, 32)
Active current
(31, 32)
Relay
(44, 45, 46)
Frequency/pulse
(56, 57)
Profi (FISCO)
(95, 96)
Digital input
(77, 78)
IIC
IIB
IIC
IIC
IIC
IIC
IIC
Ui
28 V DC
UO
30 V DC
30 V DC
Ui
30 V DC
Ui
28 V DC
Ui
17.5 V DC
Ui
30 V DC
I
I
100 mA
I
O
87.8 mA
87.8 mA
I
I
200 mA
I
I
100 mA
I
I
380 mA
I
I
CI
19.7 nF
CO
557 nF
63 nF
CI
3.3 nF
CI
14.2 nF
CI
0 nF
CI
0 nF
L
I
36 µH
L
O
18.4 mH
4.6 mH
L
I
0 µH
L
I
36 µH
L
I
0 µH
L
I
0 µH
PI
0.7 W
PO
0.66 W
0.61 W
PI
1.2 W
PI
1.2 W
PI
5.32 W
PI
1.2 W

Safety notes
2.3 Installation in hazardous area
MAG 6000 I / MAG 6000 I Ex de transmitter
16 Operating Instructions, 04/2016, A5E02083319-AG
Special conditions for ATEX 2 GD
It is required that:
●the equipment is supplied with its current output (terminals 31 and 32) in "Passive mode
only.
●the external connections to terminals 85 and 86 shall comply with the following:
–The wire conductors shall have a cross-sectional area between 0.5 mm2and 2.5 mm2.
–No more than one single or multiple strand wire conductor shall normally be
connected to each of the terminals. If multiple conductors are required, these shall be
joined in a suitable manner, e.g. two conductors into a single insulated crimped boot
lace ferrule.
–The insulation on the wire conductors shall extend to within 1 mm of the metal of the
terminal throat.
–The terminal screws shall be tightened down with a torque between 0.4 Nm and 0.45 Nm.
–The equipment shall not be opened when an explosive gas or dust atmosphere may
be present.
–The equipment internal circuits at the following terminals are not capable of
withstanding a 500 V r.m.s. a.c. test to earth as required by clause 6.3.12 of
EN 60079-11-2007. This must be taken into account in any equipment installation:
Terminals 77 and 78 – Digital input.
Terminals 95 and 96 – Foundation Fieldbus/Profibus (FISCO). (Not applicable to
Model 7ME693-2BA6)
Terminals 0, 81, 82, 83 and 84 – Sensor electrode input (Remote Version only).
●electrical connections are in accordance with national requirements for installation of
electrical systems in hazardous areas, e.g. EN60079-14 in Europe.
●the protective cover for the power terminals is properly installed.
When the device is de-energized, the power supply terminal room may be opened
because the non-intrinsically safe power terminals are separately covered. Only remove
protective cover when device is de-energized.
●sensor and transmitter are connected to the potential equalizing conductor.
●when protective earth (PE) is connected, no potential difference between the protective
earth (PE) and the potential equalization (PA) can exist, even during a fault condition.

Safety notes
2.3 Installation in hazardous area
MAG 6000 I / MAG 6000 I Ex de transmitter
Operating Instructions, 04/2016, A5E02083319-AG 17
2.3.2
FM/CSA Class I, Zone 1 approval
Compact and remote versions
FM: Class I, Zone 1 IIC
CSA: Class I, Zone 1 IIC, Zone 21
User I/O interface
Remote MAG 6000 I: Model 7ME693-2BA4/5
Compact:
MAG 6000 I with MAG 1100: Model 7ME6110-xxx2x-xD/E
MAG 6000 I with MAG 1100 F: Model 7ME6140-xxx2x-xD/E
MAG 6000 I with MAG 3100 series: Model 7ME63x0-xxxxx-xD/E
Passive current
(31, 32)
Active current
(31, 32)
Relay
(44, 45, 46)
Frequency/pulse
(56, 57)
Profi (FISCO)
(95, 96)
Digital input
(77, 78)
IIB/IIC
IIB
IIC
IIB/IIC
IIB/IIC
IIB/IIC
IIB/IIC
Ui
28 V DC
UO
30 V DC
30 V DC
Ui
30 V DC
Ui
28 V DC
Ui
17.5 V DC
Ui
30 V DC
I
I
100 mA
I
O
87.8 mA
87.8 mA
I
I
200 mA
I
I
100 mA
I
I
380 mA
I
I
CI
19.7 nF
CO
557 nF
63 nF
CI
7.5 nF
CI
14.2 nF
CI
0 nF
CI
0 nF
L
I
36 µH
L
O
18.4 mH
4.6 mH
L
I
0 µH
L
I
36 µH
L
I
0 µH
L
I
0 µH
PI
0.7 W
PO
0.66 W
0.61 W
PI
1.2 W
PI
1.2 W
PI
5.32 W
PI
1.2 W

Safety notes
2.4 Certificates
MAG 6000 I / MAG 6000 I Ex de transmitter
18 Operating Instructions, 04/2016, A5E02083319-AG
2.3.3
FM Class I, II, III, Div 1 approval
Compact version for MAG 3100/3100 P sensors DN 15 to 300 (½" to 12")
Hazardous area
Class I, Div. 1, Group A, B, C, D
User I/O interface
Passive current
(31, 32)
Active current
(31, 32)
Relay
(44, 45, 46)
Frequency/pulse
(56, 57)
Profi (FISCO)
(95, 96)
Digital input
(77, 78)
ABCD
CD
AB
ABCD
ABCD
ABCD
ABCD
U
i
28 V DC
U
O
30 V DC
30 V DC
U
i
30 V DC
U
i
28 V DC
U
i
17.5 V DC
U
i
30 V DC
II
100 mA
IO
87.8 mA
86.8 mA
II
200 mA
II
100 mA
II
380 mA
II
C
I
19.7 nF
C
O
557 nF
63 nF
C
I
3.3 nF
C
I
14.2 nF
C
I
0 nF
C
I
0 nF
LI
36 µH
LO
18.4 mH
4.6 mH
LI
0 µH
LI
36 µH
LI
0 µH
LI
0 µH
P
I
0.7 W
P
O
0.66 W
0.66 W
P
I
1.2 W
P
I
1.2 W
P
I
5.32 W
P
I
1.2 W
Notes from control drawing
1. The non-intrinsically safe terminals (power rail) must not be connected to a device which
uses or generates more than 250/30 Vrms or DC.
2. The installation must meet the requirements of the National Electrical Code/Canadian
Electrical Code.
3. Conduit seal is required within 460 mm (18") from MAG 6000 I in hazardous areas
(Class I, Div. 1).
The control drawings are found on the CD-ROM shipped with the device and on the Siemens
homepage at http://www.siemens.com/flowdocumentation.
See also
Control drawing (Page 99)
2.4
Certificates
Certificates are posted on the Internet and on the documentation CD-ROM shipped with the
device.