Siemens SINAMICS G120D User manual

SINAMICS G120D converter
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SINAMICS
SINAMICS G120D
SINAMICS G120D converter
Getting Started
Edition 07/2016, firmware V4.7 SP6
07/2016, FW V4.7 SP6
A5E38556189B AA
Fundamental safety
instructions
1
Introduction
2
Installation
3
Commissioning
4
Troubleshooting and further
information
5

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E38556189B AA
Ⓟ
06/2016 Subject to change
Copyright © Siemens AG 2012 - 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SINAMICS G120D converter
Getting Started, 07/2016, FW V4.7 SP6, A5E38556189B AA 5
Table of contents
1 Fundamental safety instructions .............................................................................................................. 7
1.1 General safety instructions .......................................................................................................7
1.2 Safety instructions for electromagnetic fields (EMF) ..............................................................11
1.3 Handling electrostatic sensitive devices (ESD) ......................................................................12
1.4 Industrial security ....................................................................................................................12
1.5 Residual risks of power drive systems....................................................................................14
2 Introduction........................................................................................................................................... 15
2.1 SINAMICS G120D converter ..................................................................................................15
2.2 Commissioning tools...............................................................................................................17
3 Installation ............................................................................................................................................ 19
3.1 Fitting the CU to the PM..........................................................................................................19
3.2 Drill pattern SINAMICS G120D...............................................................................................20
3.3 Overview of the interfaces ......................................................................................................22
3.4 Protective conductor ...............................................................................................................23
3.5 Grounding converter and motor..............................................................................................25
3.6 Basic EMC Rules ....................................................................................................................26
3.7 Connections and interference suppression ............................................................................27
3.8 Equipotential bonding .............................................................................................................28
3.9 Branch circuit protection of individual inverters ......................................................................30
3.10 Branch circuit protection of multiple inverters.........................................................................33
3.11 Connections and cables .........................................................................................................35
3.12 Default settings of inputs and outputs (CU240D-2) ................................................................49
3.13 Settings PROFIBUS DP address with DIP switches ..............................................................58
3.14 Connecting the PROFINET interface......................................................................................59
4 Commissioning ..................................................................................................................................... 61
4.1 Default settings for the SINAMICS G120D.............................................................................61
4.2 Commissioning with the IOP...................................................................................................62
4.3 Commissioning the application ...............................................................................................67
4.4 Reset Parameters to Factory Settings....................................................................................68
5 Troubleshooting and further information ................................................................................................ 69
5.1 List of alarms and faults ..........................................................................................................69
5.2 Status LED overview...............................................................................................................81
5.3 Manuals for the converter .......................................................................................................83
5.4 Technical support....................................................................................................................83