Siemens SINAMICS S120 Technical Document

Equipment Manual · 10/2008
Chassis power units
SINAMICS S120
SINAMICS
s

Preface
System overview
1
Line-side power components
2
Line Modules
3
Motor Modules
4
DC link components
5
Motor-side power
components
6
Cabinet design and EMC
7
Maintenance and Servicing
8
List of abbreviations
A
SINAMICS
S120
Chassis power units
Manual
(GH3), 10/2008
6SL3097-2AE00-0BP3

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Ordernumber: 6SL3097-2AE00-0BP3
Ⓟ 01/2009
Copyright © Siemens AG 2008.
Technical data subject to change

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Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3 5
Preface
SINAMICS documentation
The SINAMICS documentation is organized in two parts:
● General documentation / catalogs
● Manufacturer / service documentation
This documentation is part of the manufacturer/service documentation for SINAMICS. All of
the documents are available individually.
At http://www.siemens.com/motioncontrol/docu information is available on the following
topics:
● Order documentation
Here you can find an up-to-date overview of publications
● Download documentation
Links to more information for downloading files from Service & Support
● Documentation online
Information on DoconCD and direct access to the publications in DoconWeb.
● Assemble documentation individually on the basis of Siemens content with the My
Documentation Manager (MDM), see http://www.siemens.com/mdm
The My Documentation Manager offers you a range of features for creating your own
machine documentation.
● Training and FAQs
Information on the range of training courses and FAQs (frequently asked questions) are
available via the page navigation.
Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied. Other functions not described in this
documentation might be able to be executed in the drive system. This does not, however,
represent an obligation to supply such functions with a new controller or when servicing. The
machinery construction OEM documents supplements or changes that he makes (the
machinery construction OEM).
Further, for the sake of simplicity, this documentation does not contain all detailed
information about all types of the product and cannot cover every conceivable case of
installation, operation or maintenance.
Audience
This documentation is aimed at machine manufacturers, plant engineers, commissioning
engineers, and service personnel who use SINAMICS.

Preface
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6 Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3
Objective
This manual describes the hardware components of the SINAMICS S system. It provides
information about installation, electrical connection, and cabinet design.
Technical support
If you have any questions, please contact our hotline:
European and African time zone
Telephone [phone] - 222
Fax [phone] - 223
€0.14/min. from German landlines, mobile phone prices may differ
Internet http://www.siemens.de/automation/support-request
America time zone
Telephone [phone]
Fax [phone]
E-mail mailto:[email protected]
Asia and Australia time zone
Telephone [phone]
Fax [phone]
E-mail mailto:support.asia.automatio[email protected]
Note
You will find telephone numbers for other countries for technical support on the Internet:
http://www.automation.siemens.com/partner
Spare parts
You will find spare parts on the Internet at:
http://support.automation.siemens.com/WW/view/en/16612315.
Internet address for SINAMICS
http://www.siemens.com/sinamics

Preface
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Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3 7
EC Declarations of Conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained:
● on the Internet:
http://support.automation.siemens.com
under the Product/Order No. 15257461
● from the relevant regional office of the I DT MC Business Unit of Siemens AG.
The EC Declaration of Conformity for the Low Voltage Directive can be found/obtained
● on the Internet:
http://support.automation.siemens.com
under the Product/Order No. 22383669
ESD information
CAUTION
Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices
that can be damaged by electrostatic fields or electrostatic discharges.
Regulations for handling ESD components:
•During the handling of electronic components, pay attention to the grounding of the
person, workplace and packaging!
•Personnel in ESD areas with conductive flooring may only handle electronic
components if:
– They are grounded with an ESD wrist band
– They are wearing ESD shoes or ESD shoe grounding straps
•Electronic components should be touched only when this is unavoidable. They must
only be handled on the front panel or, in the case of printed circuit boards, at the edge.
•Electronic components must not be brought into contact with plastics or clothing made
of artificial fibers.
•Electronic components may only be placed on conducting surfaces (table with ESD
coating, conducting ESD foamed material, ESD packing bag, ESD transport container).
•Electronic components may not be placed near display units, monitors or televisions
(minimum distance from the screen > 10 cm).
•Measurements must only be taken on boards when the measuring instrument is
grounded (via protective conductors, for example) or the measuring probe is briefly
discharged before measurements are taken with an isolated measuring device (for
example, touching a bare metal housing).

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8 Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3
Safety information
DANGER
Commissioning must not start until you have ensured that the machine in which the
components described here are to be installed complies with Directive 98/37/EC.
SINAMICS S equipment must only be commissioned by suitably qualified personnel.
The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and follow the specified danger and
warning notices.
When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
When the machine or system is operated, hazardous axis movements can occur.
All work on the electrical system must be carried out when the system has been
disconnected from the power supply and is in a no-voltage condition.
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" must
always be observed:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
WARNING
Correct and safe operation of SINAMICS S units assumes correct transportation in the
transport packaging, correct long-term storage in the transport packaging, setup and
installation, as well as careful operation and maintenance.
The details in the catalogs and proposals also apply to the design of special equipment
versions.
In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and plant-specific regulations and
requirements must be taken into account.
According to EN 61800-5-1 and UL 508, only safely isolated protective extra-low voltages
on the electronic modules may be connected to any of the terminals on the electronic
modules.

Preface
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Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3 9
Note
When operated in dry operating areas, SINAMICS equipment with AC motors conforms to
Low-Voltage Directive 2006/95/EC.
Note
In the configuration specified in the corresponding EC Declaration of Conformity regarding
EMC requirements and when the EMC installation guideline (order no.
6FC5297-0AD30-0*P2) is observed, SINAMICS devices conform to EMC Directive
89/336/EEC and 2004/108/EC.
(*A: German; *B: English)
NOTICE
For a UL-approved system use 60/75°C copper conductors only.
CAUTION
Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a
transmitter power of > 1 W may lead to incorrect operation.

Preface
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10 Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3
Residual risks of power drive systems
When carrying out a risk assessment of the machine/plant in accordance with the EU
Machinery Directive, the machine manufacturer/plant operator must consider the following
residual risks associated with the control and drive components of a power drive system
(PDS).
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions not within the scope of the specification
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. Exceptional temperatures as well as emissions of light, noise, particles, or gas caused by,
for example:
– Component malfunctions
– Software errors
– Operating and/or ambient conditions not within the scope of the specification
– External influences / damage
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operating and/or ambient conditions not within the scope of the specification
– Condensation / conductive contamination
– External influences / damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too
close.
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly.
For more information about residual risks of the Power Drive System components, see the
relevant chapters in the technical user documentation.

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Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3 11
WARNING
Electromagnetic fields "electro smog"
Electromagnetic fields are generated by the operation of electrical power engineering
installations such as transformers, converters or motors.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. For example, the operation of heart pacemakers can be impaired, potentially
leading to damage to a person's health or even death. It is therefore forbidden for persons
with heart pacemakers to enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible risk.
•Observe the relevant nationally applicable health and safety regulations. In Germany,
"electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by
the German statutory industrial accident insurance institution.
•Display adequate hazard warning notices.
•Place barriers around hazardous areas.
•Take measures, e.g. using shields, to reduce electromagnetic fields at their source.
•Make sure that personnel are wearing the appropriate protective gear.

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Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3 13
Table of contents
Preface ...................................................................................................................................................... 5
1 System overview...................................................................................................................................... 19
1.1 The SINAMICS range of drives....................................................................................................19
1.2 SINAMICS S120 drive system.....................................................................................................21
1.3 Technical specifications ...............................................................................................................25
1.4 Derating factors............................................................................................................................27
1.4.1 Derating factors as a function of installation altitude and ambient temperature..........................27
1.4.2 Correction factors for increased ambient temperatures and installation altitudes.......................29
1.5 Basic structure of a drive system with SINAMICS S120 .............................................................32
1.5.1 Structure of a drive system with SINAMICS S120 and regulated infeed.....................................32
1.5.2 Structure of a drive system with SINAMICS S120 and unregulated infeed/regenerative
feedback.......................................................................................................................................33
1.5.3 Structure of a drive system with SINAMICS S120 and unregulated infeed.................................34
2 Line-side power components................................................................................................................... 35
2.1 General ........................................................................................................................................35
2.2 Line filters for Basic Line Modules ...............................................................................................36
2.2.1 Description ...................................................................................................................................36
2.2.2 Safety information ........................................................................................................................36
2.2.3 Dimension drawing ......................................................................................................................37
2.2.4 Technical specifications ...............................................................................................................39
2.3 Line reactors for Basic Line Modules...........................................................................................40
2.3.1 Description ...................................................................................................................................40
2.3.2 Safety information ........................................................................................................................40
2.3.3 Dimension drawing ......................................................................................................................41
2.3.4 Technical specifications ...............................................................................................................43
2.4 Line reactors for Smart Line Modules..........................................................................................44
2.4.1 Description ...................................................................................................................................44
2.4.2 Safety information ........................................................................................................................44
2.4.3 Dimension drawing ......................................................................................................................45
2.4.4 Technical specifications ...............................................................................................................51
2.5 Active Interface Modules..............................................................................................................52
2.5.1 Description ...................................................................................................................................52
2.5.2 Safety information ........................................................................................................................53
2.5.3 Interface description.....................................................................................................................54
2.5.3.1 Overview ......................................................................................................................................54
2.5.3.2 Connection example ....................................................................................................................58
2.5.3.3 X1, X2 line/load connection .........................................................................................................59
2.5.3.4 DRIVE-CLiQ interface X500 ........................................................................................................60
2.5.3.5 X609 terminal strip .......................................................................................................................60
2.5.3.6 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module......61
2.5.4 Dimension drawing ......................................................................................................................62
2.5.5 Electrical connection ....................................................................................................................66
2.5.6 Technical specifications ...............................................................................................................67

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3 Line Modules ........................................................................................................................................... 71
3.1 Introduction ................................................................................................................................. 71
3.2 Basic Line Modules..................................................................................................................... 72
3.2.1 Description .................................................................................................................................. 72
3.2.2 Safety information ....................................................................................................................... 73
3.2.3 Interface description.................................................................................................................... 74
3.2.3.1 Overview ..................................................................................................................................... 74
3.2.3.2 Connection example ................................................................................................................... 76
3.2.3.3 Line/load connection ................................................................................................................... 77
3.2.3.4 X9 terminal strip .......................................................................................................................... 77
3.2.3.5 X41 EP terminals ........................................................................................................................ 78
3.2.3.6 X42 terminal strip ........................................................................................................................ 78
3.2.3.7 DRIVE-CLiQ interfaces X400, X401, X402................................................................................. 78
3.2.3.8 Meaning of the LEDs on the Control Interface Board in the Basic Line Module......................... 79
3.2.4 Dimension drawing...................................................................................................................... 80
3.2.5 Electrical connection ................................................................................................................... 82
3.2.6 Technical specifications .............................................................................................................. 85
3.3 Smart Line Modules .................................................................................................................... 93
3.3.1 Description .................................................................................................................................. 93
3.3.2 Safety information ....................................................................................................................... 95
3.3.3 Interface description.................................................................................................................... 96
3.3.3.1 Overview ..................................................................................................................................... 96
3.3.3.2 Connection example ................................................................................................................... 99
3.3.3.3 Line/load connection ................................................................................................................. 100
3.3.3.4 X9 terminal strip ........................................................................................................................ 101
3.3.3.5 X41 EP terminals ...................................................................................................................... 101
3.3.3.6 X42 terminal strip ...................................................................................................................... 101
3.3.3.7 DRIVE-CLiQ interfaces X400, X401, X402............................................................................... 102
3.3.3.8 Meaning of the LEDs on the Control Interface Board in the Smart Line Module...................... 103
3.3.4 Dimension drawing.................................................................................................................... 104
3.3.5 Electrical connection ................................................................................................................. 107
3.3.6 Technical specifications ............................................................................................................ 110
3.4 Active Line Modules .................................................................................................................. 116
3.4.1 Description ................................................................................................................................ 116
3.4.2 Safety information ..................................................................................................................... 118
3.4.3 Interface description.................................................................................................................. 119
3.4.3.1 Overview ................................................................................................................................... 119
3.4.3.2 Connection example ................................................................................................................. 123
3.4.3.3 Line/load connection ................................................................................................................. 124
3.4.3.4 X9 terminal strip ........................................................................................................................ 124
3.4.3.5 X41 EP terminals ...................................................................................................................... 125
3.4.3.6 X42 terminal strip ...................................................................................................................... 125
3.4.3.7 DRIVE-CLiQ interfaces X400, X401, X402............................................................................... 125
3.4.3.8 Meaning of the LEDs on the Control Interface Board in the Active Line Module...................... 126
3.4.4 Dimension drawing.................................................................................................................... 127
3.4.5 Electrical connection ................................................................................................................. 131
3.4.6 Technical specifications ............................................................................................................ 133
4 Motor Modules....................................................................................................................................... 139
4.1 Description ................................................................................................................................ 139
4.2 Safety information ..................................................................................................................... 141
4.3 Interface description.................................................................................................................. 142

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4.3.1 Overview ....................................................................................................................................142
4.3.2 Connection example ..................................................................................................................150
4.3.3 DC link/motor connection...........................................................................................................152
4.3.4 X9 terminal strip .........................................................................................................................153
4.3.5 DCPS, DCNS connection for a dv/dt filter .................................................................................153
4.3.6 X41 EP terminal / temperature sensor connection ....................................................................153
4.3.7 X42 terminal strip .......................................................................................................................155
4.3.8 X46 Brake control and monitoring .............................................................................................155
4.3.9 DRIVE-CLiQ interfaces X400, X401, X402................................................................................156
4.3.10 Meaning of the LEDs on the Control Interface Module in the Motor Module.............................157
4.3.11 Meaning of the LEDs on the Control Interface Board in the Motor Module...............................158
4.4 Dimension drawing ....................................................................................................................159
4.5 Electrical connection ..................................................................................................................163
4.6 Technical specifications .............................................................................................................165
4.6.1 510 V DC – 720 V DC Motor Modules .......................................................................................165
4.6.2 675 V DC – 1035 V DC Motor Modules .....................................................................................171
4.6.3 Overload capability ....................................................................................................................176
4.6.4 Current de-rating depending on the pulse frequency ................................................................177
4.6.5 Parallel connection of Motor Modules........................................................................................179
5 DC link components............................................................................................................................... 181
5.1 Braking Module ..........................................................................................................................181
5.1.1 Description .................................................................................................................................181
5.1.2 Safety information ......................................................................................................................182
5.1.3 Interface description...................................................................................................................183
5.1.3.1 Braking Module for frame sizes FX, FB.....................................................................................183
5.1.3.2 Braking Module for frame sizes GX, GB....................................................................................184
5.1.3.3 Braking Module for frame sizes HX, JX.....................................................................................185
5.1.3.4 Connection example ..................................................................................................................186
5.1.3.5 Braking resistor connection........................................................................................................186
5.1.3.6 X21 digital inputs/outputs...........................................................................................................187
5.1.3.7 S1 Threshold switch...................................................................................................................187
5.1.4 Installation..................................................................................................................................189
5.1.4.1 Installing the Braking Module in an Active Line Module / Motor Module, frame size FX...........189
5.1.4.2 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor
Module, frame size GX ..............................................................................................................192
5.1.4.3 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor
Module, frame size HX...............................................................................................................195
5.1.4.4 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor
Module, frame size JX ...............................................................................................................196
5.1.4.5 Installing the Braking Module in a Basic Line Module, frame size FB.......................................197
5.1.4.6 Installing the Braking Module in a Basic Line Module, frame size GB ......................................199
5.1.5 Technical specifications .............................................................................................................201
5.2 Braking resistors ........................................................................................................................204
5.2.1 Description .................................................................................................................................204
5.2.2 Safety information ......................................................................................................................205
5.2.3 Dimension drawing ....................................................................................................................206
5.2.4 Electrical connection ..................................................................................................................207
5.2.5 Technical specifications .............................................................................................................208

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6 Motor-side power components............................................................................................................... 211
6.1 Sine-wave filter.......................................................................................................................... 211
6.1.1 Description ................................................................................................................................ 211
6.1.2 Safety information ..................................................................................................................... 212
6.1.3 Dimension drawing.................................................................................................................... 213
6.1.4 Technical specifications ............................................................................................................ 214
6.2 Motor reactors ........................................................................................................................... 215
6.2.1 Description ................................................................................................................................ 215
6.2.2 Safety information ..................................................................................................................... 215
6.2.3 Dimension drawing.................................................................................................................... 216
6.2.4 Technical specifications ............................................................................................................ 220
6.3 dv/dt filter plus Voltage Peak Limiter......................................................................................... 224
6.3.1 Description ................................................................................................................................ 224
6.3.2 Safety information ..................................................................................................................... 226
6.3.3 Interface description.................................................................................................................. 227
6.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter ............................................................... 229
6.3.5 Dimension drawing, dv/dt reactor ............................................................................................. 231
6.3.6 Dimension drawing of the Voltage Peak Limiter ....................................................................... 234
6.3.7 Technical specifications ............................................................................................................ 237
7 Cabinet design and EMC....................................................................................................................... 245
7.1 Information ................................................................................................................................ 245
7.1.1 General...................................................................................................................................... 245
7.1.2 Safety information ..................................................................................................................... 246
7.1.3 Standards and guidelines.......................................................................................................... 248
7.2 EMC-compliant design and control cabinet configuration......................................................... 249
7.3 Cabinet air conditioning............................................................................................................. 250
7.3.1 General...................................................................................................................................... 250
7.3.2 Ventilation.................................................................................................................................. 251
8 Maintenance and Servicing.................................................................................................................... 261
8.1 Chapter content......................................................................................................................... 261
8.2 Maintenance.............................................................................................................................. 262
8.3 Servicing.................................................................................................................................... 263
8.4 Replacing components.............................................................................................................. 265
8.4.1 Safety information ..................................................................................................................... 265
8.4.2 Replacing the power block, Motor Module, frame size FX ....................................................... 266
8.4.3 Replacing the power block, Active Line Module, and Motor Module, frame size FX................ 268
8.4.4 Replacing the power block, Motor Module, frame size GX....................................................... 270
8.4.5 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module,
frame size GX ........................................................................................................................... 272
8.4.6 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module,
frame size HX............................................................................................................................ 274
8.4.7 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module,
frame size JX ............................................................................................................................ 278
8.4.8 Replacing the power block, Basic Line Module, frame size FB ................................................ 280
8.4.9 Replacing the power block, Basic Line Module, frame size GB ............................................... 282
8.4.10 Replacing the Control Interface Module, Motor Module, frame size FX ................................... 284
8.4.11 Replacing the Control Interface Board, Active Line Module and Motor Module, frame size
FX.............................................................................................................................................. 286
8.4.12 Replacing the Control Interface Module, Motor Module, frame size GX .................................. 288

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8.4.13 Replacing the Control Interface Board, Smart Line Module, Active Line Module, and
Motor Module, frame size GX ....................................................................................................290
8.4.14 Replacing the Control Interface Module, Motor Module, frame size HX ...................................292
8.4.15 Replacing the Control Interface Board, Smart Line Module, Active Line Module, and
Motor Module, frame size HX ....................................................................................................294
8.4.16 Replacing the Control Interface Module, Motor Module, frame size JX ....................................296
8.4.17 Replacing the Control Interface Board, Smart Line Module, Active Line Module, and
Motor Module, frame size JX .....................................................................................................298
8.4.18 Replacing the Control Interface Board, Basic Line Module, frame size FB...............................300
8.4.19 Replacing the Control Interface Board, Basic Line Module, frame size GB ..............................302
8.4.20 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame
sizes FX, GX ..............................................................................................................................304
8.4.21 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size
HX ..............................................................................................................................................306
8.4.22 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size
JX ...............................................................................................................................................310
8.4.23 Replacing the fan, Active Interface Module, frame size FI ........................................................312
8.4.24 Replacing the fan, Active Interface Module, frame size GI........................................................314
8.4.25 Replacing the fan, Active Interface Module, frame size HI........................................................316
8.4.26 Replacing the fan, Active Interface Module, frame size JI.........................................................318
8.4.27 Replacing the fan, Basic Line Module, frame sizes FB, GB......................................................320
8.4.28 Replacing the fan fuses (-F10/-F11)..........................................................................................322
8.5 Forming the DC link capacitors..................................................................................................323
A List of abbreviations............................................................................................................................... 327
A.1 List of abbreviations ...................................................................................................................327
Index...................................................................................................................................................... 333

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18 Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3

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Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3 19
System overview 1
1.1 The SINAMICS range of drives
Field of application
SINAMICS is the new range of converters from Siemens designed for industrial mechanical
and plant engineering applications. SINAMICS offers solutions for all drive tasks:
● Simple pump and fan applications in the process industry
● Complex individual drives in centrifuges, presses, extruders, elevators, as well as
conveyor and transport systems.
● Drive line-ups in textile, plastic film, and paper machines, as well as in rolling mill plants
● Highly dynamic servo drives for machine tools, as well as packaging and printing
machines.
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Figure 1-1 SINAMICS applications

System overview
1.1 The SINAMICS range of drives
Chassis power units
20 Manual, (GH3), 10/2008, 6SL3097-2AE00-0BP3
Variants Depending on the application, the SINAMICS range offers the ideal version for any drive
task.
● SINAMICS G is designed for standard applications with induction motors. These
applications have less stringent requirements regarding the dynamics and accuracy of
the motor speed.
● SINAMICS S handles complex drive tasks with synchronous/induction motors and fulfills
stringent requirements regarding
– Dynamics and accuracy,
– Integration of extensive technological functions in the drive control system.
Platform concept and Totally Integrated Automation
All SINAMICS versions are based on a platform concept. Common hardware and software
components, as well as standardized tools for design, configuration and commissioning
tasks, ensure high-level integration across all components. SINAMICS handles a wide
variety of drive tasks without system gaps. The different SINAMICS versions can be easily
combined with each other.
SINAMICS is part of the Siemens "Totally Integrated Automation" concept. Integrated
SINAMICS systems covering configuration, data storage, and communication at automation
level ensure low-maintenance solutions with the SIMATIC, SIMOTION, and SINUMERIK
control systems.
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Figure 1-2 SINAMICS as part of the Siemens modular automation system