Siemens SINAMICS S120 User manual

Booksize Power Units
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SINAMICS
S120
Booksize Power Units
Manual
(GH2), 04/2014
6SL3097
-4AC00-0BP6
Preface
Fundamental safety
instructions
1
System overview
2
Line connection and line-side
power components
3
Line Modules Booksize
4
Line Modules Booksize
Compact
5
Motor Modules Booksize
6
Motor Modules Booksize
Compact
7
DC link components
8
Braking resistors
9
Motor-side power
components
10
Accessories
11
Cabinet design and EMC
Booksize
12
Cooling circuit and coolant
properties
13
Service and Support
Booksize
14
Appendix
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6SL3097-4AC00-0BP6
Ⓟ
04/2014 Subject to change
Copyright © Siemens AG 2004 - 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 5
Preface
Preface SINAMICS general
SINAMICS documentation
The SINAMICS documentation is organized in the following categories:
●General documentation/catalogs
●User documentation
●Manufacturer/service documentation
Additional information
The following link provides information on the topics:
●Ordering documentation/overview of documentation
●Additional links to download documents
●Using documentation online (find and search in manuals/information)
http://www.siemens.com/motioncontrol/docu
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address:
[e-mail]
My Documentation Manager
Under the following link there is information on how to create your own individual
documentation based on Siemens' content, and adapt it for your own machine
documentation:
http://www.siemens.com/mdm
Training
Information about SITRAIN (Siemens training on products, systems and solutions for
automation and drives) is available under the following link:
http://www.siemens.com/sitrain
FAQs
You can find Frequently Asked Questions on the Service&Support pages under
Product
Support
.
http://support.automation.siemens.com

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SINAMICS
You can find information on SINAMICS at:
http://www.siemens.com/sinamics.
Usage phases and their documents/tools (as an example)
Table 1 Usage phases and the available documents/tools
Usage phase
Document/tool
Orientation
SINAMICS S Sales Documentation
Planning/configuration •SIZER Engineering Tool
•Configuration Manuals, Motors
Deciding/ordering SINAMICS S120 catalogs
•SIMOTION, SINAMICS S120 and Motors for Production
Machines (Catalog PM 21)
•SINAMICS and Motors for Single-axis Drives (Catalog D 31)
•SINUMERIK & SINAMICS
Equipment for Machine Tools (Catalog NC 61)
•SINUMERIK 840D sl Type 1B
Equipment for Machine Tools (Catalog NC 62)
Installation/assembly •SINAMICS S120 Equipment Manual for Control Units and
Additional System Components
•SINAMICS S120 Equipment Manual for Booksize Power
Units
•SINAMICS S120 Equipment Manual for Chassis Power Units
•SINAMICS S120 Equipment Manual for AC Drives
•SINAMICS S120M Equipment Manual Distributed Drive
Technology
•SINAMICS HLA System Manual Hydraulic Drive
Commissioning •STARTER Commissioning Tool
•SINAMICS S120 Getting Started
•SINAMICS S120 Commissioning Manual
•SINAMICS S120 CANopen Commissioning Manual
•SINAMICS S120 Function Manual
•SINAMICS S120 Safety Integrated Function Manual
•SINAMICS S120/S150 List Manual
•SINAMICS HLA System Manual Hydraulic Drive
Usage/operation •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
•SINAMICS HLA System Manual Hydraulic Drive

Preface
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Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 7
Usage phase
Document/tool
Maintenance/servicing •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
References •SINAMICS S120/S150 List Manual
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.
Benefits
This manual describes all the information, procedures and operational instructions required
for commissioning and servicing SINAMICS S120.
Standard scope
The scope of the functionality described in this document can differ from that of the drive
system that is actually supplied.
●It may be possible for other functions not described in this documentation to be executed
in the drive system. However, no claim can be made regarding the availability of these
functions when the equipment is first supplied or in the event of servicing.
●Functions that are not available in a particular product version of the drive system may be
described in the documentation. The functionality of the supplied drive system should
only be taken from the ordering documentation.
●Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types, and cannot take into consideration every conceivable type of
installation, operation and service/maintenance.
Technical Support
Country-specific telephone numbers for technical support are provided on the Internet at
Contact
:
http://www.siemens.com/automation/service&support
EC Declaration of Conformity
The EC Declarations of Conformity for the machinery directive can be found on the Internet
at:
http://support.automation.siemens.com/WW/view/de/21901735/67385845
Alternatively, you can contact the Siemens office in your region in order to obtain the EC
Declaration of Conformity.

Preface
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Note
Complying with the low-voltage directive
When operated in dry areas, SINAMICS S units conform to Low
-Voltage Directive
2006/95/EC.
Note
Fulfilling the EMC Directive
SINAMICS S units fulfill EMC Directive 2004/108/EC in the configuration
specified in the
associated EC Declaration of Conformity for EMC and when the EMC installation guideline
provided in the Configuration Manual with Order No. 6FC5297
-0AD30-0AP3 is implemented.
Note
Ensuring reliable operation
The manual describes a desi
red state. The required reliable operation and the compliance
with EMC limit values can only be ensured when this is maintained.
EMC limit values in South Korea
The EMC limit values to be complied with for South Korea correspond to the limit values of
the EMC product standard for variable-speed electric drives EN 61800-3, Category C2 or
limit value class A, Group 1 according to EN 55011. By applying suitable supplementary
measures, the limit values according to Category C2 or according to limit value class A,
Group 1, are maintained. Further, additional measures may be required, for instance, using
an additional radio interference suppression filter (EMC filter).
The measures for EMC-compliant design of the system are described in detail in this manual
respectively in the EMC Installation Guideline Configuration Manual.
The final statement regarding compliance with the standard is given by the respective label
attached to the individual unit.
Spare parts
Spare parts are available on the Internet at:
http://support.automation.siemens.com/WW/view/de/16612315

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Manual, (GH2), 04/2014, 6SL3097-4AC00-0BP6 9
Test certificates
Test certificates for functional safety functions ("Safety Integrated") can be found at:
http://support.automation.siemens.com
An up-to-date list of currently certified components is also available on request from your
local Siemens office. If you have any questions relating to certifications that have not yet
been completed, please ask your Siemens contact.
Grounding symbols
Table 2 Symbols
Symbol
Meaning
Connection for protective conductor (PE)
Ground (e.g. M 24 V)
Connection for function equipotential bonding

Preface
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