Siemens SINAMICS S120 User manual

Booksize Power Units
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SINAMICS
S120
Booksize Power Units
Manual
(GH2), 07/2016
6SL3097
-4AC00-0BP8
Preface
Fundamental safety
instructions
1
System overview
2
Line connection and line-side
power components
3
Line Modules Booksize
4
Line Modules Booksize
Compact
5
Motor Modules Booksize
6
Motor Modules Booksize
Compact
7
DC link components
8
Braking resistors
9
Motor-side power
components
10
Accessories
11
Cabinet design and EMC
Booksize
12
Cooling circuit and coolant
properties
13
Service and Support
Booksize
14
Appendix
A

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: 6SL3097-4AC00-0BP8
Ⓟ
07/2016 Subject to change
Copyright © Siemens AG 2004 - 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8 5
Preface
SINAMICS documentation
The SINAMICS documentation is organized in the following categories:
●General documentation/catalogs
●User documentation
●Manufacturer/service documentation
Additional information
You can find information on the following topics at the following address
(https://support.industry.siemens.com/cs/de/en/view/108993276):
●Ordering documentation/overview of documentation
●Additional links to download documents
●Using documentation online (find and search in manuals/information)
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address
(mailto:[e-mail]).
Siemens MySupport/Documentation
At the following address (https://support.industry.siemens.com/My/ww/en/documentation),
you can find information on how to create your own individual documentation based on
Siemens' content, and adapt it for your own machine documentation.
Training
At the following address (http://www.siemens.com/sitrain), you can find information about
SITRAIN (Siemens training on products, systems and solutions for automation and drives).
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
SINAMICS
You can find information about SINAMICS at the following address
(http://www.siemens.com/sinamics).

Preface
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6Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8
Usage phases and their documents/tools (as an example)
Table 1 Usage phases and the available documents/tools
Usage phase
Document/tool
Orientation
SINAMICS S Sales Documentation
Planning/configuration •SIZER Engineering Tool
•Configuration Manuals, Motors
Deciding/ordering SINAMICS S120 catalogs
•SIMOTION, SINAMICS S120 and Motors for Production Machines (Catalog
PM 21)
•SINAMICS and Motors for Single-axis Drives (Catalog D 31)
•SINUMERIK & SINAMICS
Equipment for Machine Tools (Catalog NC 61)
•SINUMERIK 840D sl Type 1B
Equipment for Machine Tools (Catalog NC 62)
Installation/assembly •SINAMICS S120 Manual for Control Units and Additional System Components
•SINAMICS S120 Manual for Booksize Power Units
•SINAMICS S120 Manual for Booksize Power Units C/D Type
•SINAMICS S120 Manual for Chassis Power Units, Air-cooled
•SINAMICS S120 Manual for Chassis Power Units, Liquid-cooled
•SINAMICS S120 Manual for AC Drives
•SINAMICS S120 Manual Combi
•SINAMICS S120M Manual Distributed Drive Technology
•SINAMICS HLA System Manual Hydraulic Drive
Commissioning •STARTER Commissioning Tool
•SINAMICS S120 Getting Started with STARTER
•SINAMICS S120 Commissioning Manual with STARTER
•SINAMICS S120 CANopen Commissioning Manual
•SINAMICS S120 Function Manual Drive Functions
•SINAMICS S120 Safety Integrated Function Manual
•SINAMICS S120/S150 List Manual
•SINAMICS HLA System Manual Hydraulic Drive
•Startdrive commissioning tool1)
•SINAMICS S120 Getting Started with Startdrive1)
•SINAMICS S120 Commissioning Manual with Startdrive1)
Usage/operation •SINAMICS S120 Commissioning Manual with STARTER
•SINAMICS S120/S150 List Manual
•SINAMICS HLA System Manual Hydraulic Drive
•SINAMICS S120 Commissioning Manual with Startdrive1)

Preface
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Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8 7
Usage phase
Document/tool
Maintenance/servicing •SINAMICS S120 Commissioning Manual with STARTER
•SINAMICS S120/S150 List Manual
•SINAMICS S120 Commissioning Manual with Startdrive1)
References •SINAMICS S120/S150 List Manual
1) available as of Startdrive V14 release
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.
Benefits
This manual provides all of the information, procedures and operator actions required for the
particular usage phase.
Standard scope
The scope of the functionality described in this document can differ from that of the drive
system that is actually supplied.
●Other functions not described in this documentation might be able to be executed in the
drive system. However, no claim can be made regarding the availability of these functions
when the equipment is first supplied or in the event of service.
●The documentation can also contain descriptions of functions that are not available in a
particular product version of the drive system. The functionality of the supplied drive
system should only be taken from the ordering documentation.
●Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types, and cannot take into consideration every conceivable type of
installation, operation and service/maintenance.
Technical Support
Country-specific telephone numbers for technical support are provided in the Internet at the
following address (https://support.industry.siemens.com/sc/ww/en/sc/2090) in the "Contact"
area.

Preface
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8Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8
Relevant directives and standards
You can obtain an up-to-date list of currently certified components on request from your local
Siemens office. If you have any questions relating to certifications that have not yet been
completed, please ask your Siemens contact person.
Certificates for download
The certificates can be downloaded from the Internet:
Certificates (https://support.industry.siemens.com/cs/ww/de/ps/13206/cert)
EC Declaration of Conformity
You can find the EC Declaration of Conformity for the relevant directives as well as the
relevant certificates, prototype test certificates, manufacturers declarations and test
certificates for functions relating to functional safety ("Safety Integrated") on the Internet at
the following address (https://support.industry.siemens.com/cs/ww/en/ps/13231/cert).
The following directives and standards are relevant for SINAMICS S devices:
European low-voltage directive
SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive
2014/35/EU, insofar as they are covered by the application area of this directive.
European machinery directive
SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive
2006/42/EU, insofar as they are covered by the application area of this directive.
However, the use of the SINAMICS S devices in a typical machine application has been fully
assessed for compliance with the main regulations in this directive concerning health and
safety.
European EMC Directive
SINAMICS S devices comply with the EMC Directive 2014/30/EU.
EMC requirements for South Korea
SINAMICS S devices with the KC marking on the rating plate satisfy the EMC requirements
for South Korea.
Specification for semiconductor process equipment voltage drop immunity
SINAMICS S devices meet the requirements of standard SEMI F47-0706.
Eurasian conformity
SINAMICS S comply with the requirements of the Russia/Belarus/Kazakhstan customs union
(EAC).
North American market
SINAMICS S devices provided with one of the test symbols displayed fulfil the requirements
stipulated for the North American market as a component of drive applications.

Preface
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Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8 9
You can find the relevant certificates on the Internet pages of the certifiers:
●For products with UL certificate (http://database.ul.com/cgi-
bin/XYV/template/LISEXT/1FRAME/index.html)
●For products with TÜV SÜD certificate (https://www.tuev-
sued.de/industry_and_consumer_products/certificates)
Possible test symbols
Australia and New Zealand (RCM formerly C-Tick)
SINAMICS S devices showing the test symbols fulfil the EMC requirements for Australia and
New Zealand.
Quality systems
Siemens AG employs a quality management system that meets the requirements of ISO
9001 and ISO 14001.
Not relevant standards
China Compulsory Certification
SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification
(CCC).
EMC limit values in South Korea
The EMC limit values to be observed for Korea correspond to the limit values of the EMC
product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit
value class A, Group 1 to KN11. By implementing appropriate additional measures, the limit
values according to category C2 or limit value class A, Group 1, are observed. Further,
additional measures may be required, such as using an additional radio interference
suppression filter (EMC filter).
The measures for EMC-compliant design of the system are described in detail in this manual
respectively in the EMC Installation Guideline Configuration Manual.
The final statement regarding compliance with the standard is given by the respective label
attached to the individual unit.

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10 Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8
Ensuring reliable operation
The manual describes a desired state which, if maintained, ensures the required level of
operational reliability and compliance with EMC limit values.
Should there be any deviation from the requirements in the manual, appropriate actions (e.g.
measurements) must be taken to check/prove that the required level of operational reliability
and compliance with EMC limit values are ensured.
Spare parts
Spare parts are available on the Internet at the following address
(https://www.automation.siemens.com/sow?sap-language=EN).
Product maintenance
The components are subject to continuous further development within the scope of product
maintenance (improvements to robustness, discontinuations of components, etc).
These further developments are "spare parts-compatible" and do not change the article
number.
In the scope of such spare parts-compatible further developments, connector positions are
sometimes changed slightly. This does not cause any problems with proper use of the
components. Please take this fact into consideration in special installation situations (e.g.
allow sufficient clearance for the cable length).
Use of third-party products
This document contains recommendations relating to third-party products. Siemens accepts
the fundamental suitability of these third-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the properties of third-party products.

Preface
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Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8 11
Ground symbols
Table 2 Symbols
Symbol
Meaning
Connection for protective conductor (PE)
Ground (e.g. M 24 V)
Connection for function potential bonding

Preface
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Testing the protection against electric shock when using frequency converters
Protection on indirect contact in the motor circuit of a converter and automatic disconnection
in case of a fault in accordance with DIN EN 60364-4-4 VDE 0100, part 410 is ensured if the
following conditions are met:
●The installation instructions provided in the documentation of the converter have been
followed, in particular, regarding
–Equipotential bonding
–Conductor cross section
–Fuse protection
●The valid standards were complied with during installation:
–DIN EN 50178 VDE 0160
–DIN EN 60204-1 VDE 0113, part 1
–DIN EN 60364-5-52 VDE 0100-520
–DIN EN 60364-5-54 VDE 0100-540
●Continuity of the PE conductor is ensured according to DIN VDE 0100-600 (IEC 60364-6)
Converters of the SINAMICS series meet the requirements defined in DIN EN 60364-4-41
VDE 0100, part 410 and comply with the specified break times.
Background
In the case of a short-circuit with negligible impedance to ground, the converter interrupts the
circuit within the shortest time (<< 100 ms). As a consequence, there is very high impedance
between the converter DC link and the output (> 1 MΩ) so that the possible voltage as result
of the voltage divider with the impedance of the ground connection between the motor and
converter is less than 50 VAC or 120 VDC.

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Table of contents
Preface ................................................................................................................................................... 5
1 Fundamental safety instructions ............................................................................................................ 27
1.1 General safety instructions .....................................................................................................27
1.2 Safety instructions for electromagnetic fields (EMF) ..............................................................31
1.3 Handling electrostatic sensitive devices (ESD) ......................................................................31
1.4 Industrial security ....................................................................................................................32
1.5 Residual risks of power drive systems....................................................................................34
2 System overview................................................................................................................................... 35
2.1 Field of application ..................................................................................................................35
2.2 Platform Concept and Totally Integrated Automation.............................................................36
2.3 Introduction .............................................................................................................................38
2.4 SINAMICS S120 components ................................................................................................40
2.4.1 Overview of Line Modules ......................................................................................................43
2.4.2 Overview of Motor Modules ....................................................................................................45
2.5 System data ............................................................................................................................46
3 Line connection and line-side power components.................................................................................. 49
3.1 Introduction .............................................................................................................................49
3.2 Information on the disconnector unit.......................................................................................50
3.3 Overcurrent protection by means of line fuses and circuit breakers ......................................51
3.4 Line supply connection via residual-current devices ..............................................................53
3.4.1 Residual-current operated circuit breakers (RCD) .................................................................53
3.4.2 Residual-current monitors (RCM) ...........................................................................................55
3.5 Overvoltage protection............................................................................................................57
3.6 Line contactors........................................................................................................................57
3.7 Line filters................................................................................................................................58
3.7.1 Safety instructions for line filters .............................................................................................58
3.7.2 Overview of line filters.............................................................................................................60
3.7.3 Basic Line Filters for Active Line Modules..............................................................................62
3.7.3.1 Description ..............................................................................................................................62
3.7.3.2 Interface description................................................................................................................63
3.7.3.3 Dimension drawings................................................................................................................64
3.7.3.4 Technical data.........................................................................................................................67
3.7.4 Wideband Line Filter for Active Line Modules ........................................................................68
3.7.4.1 Description ..............................................................................................................................68
3.7.4.2 Interface description................................................................................................................69
3.7.4.3 Dimension drawings................................................................................................................71

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3.7.4.4 Technical data........................................................................................................................ 75
3.7.5 Basic Line Filter for Basic Line Modules................................................................................ 76
3.7.5.1 Description ............................................................................................................................. 76
3.7.5.2 Interface description............................................................................................................... 77
3.7.5.3 Dimension drawings............................................................................................................... 78
3.7.5.4 Technical specifications ......................................................................................................... 80
3.7.6 Basic Line Filter for Smart Line Modules ............................................................................... 81
3.7.6.1 Description ............................................................................................................................. 81
3.7.6.2 Interface description............................................................................................................... 82
3.7.6.3 Dimension drawings............................................................................................................... 83
3.7.6.4 Technical data........................................................................................................................ 85
3.8 Line reactors .......................................................................................................................... 86
3.8.1 Safety instructions for line reactors........................................................................................ 86
3.8.2 Overview of the line reactors ................................................................................................. 88
3.8.3 Line reactors for Active Line Modules.................................................................................... 89
3.8.3.1 Interface description............................................................................................................... 89
3.8.3.2 Dimension drawings............................................................................................................... 93
3.8.3.3 Technical data........................................................................................................................ 98
3.8.4 Damping resistor for HFD line reactors ................................................................................. 98
3.8.4.1 Description ............................................................................................................................. 98
3.8.4.2 Safety instructions for damping resistors for HFD reactors ................................................... 99
3.8.4.3 Dimension drawings............................................................................................................... 99
3.8.4.4 Technical data...................................................................................................................... 102
3.8.4.5 Wiring with the HFD line reactor .......................................................................................... 103
3.8.5 Line reactors for Basic Line Modules................................................................................... 104
3.8.5.1 Interface description............................................................................................................. 104
3.8.5.2 Dimension drawings............................................................................................................. 106
3.8.5.3 Technical data...................................................................................................................... 109
3.8.6 Line reactors for Smart Line Modules.................................................................................. 109
3.8.6.1 Interface description............................................................................................................. 109
3.8.6.2 Dimension drawings............................................................................................................. 111
3.8.6.3 Technical data...................................................................................................................... 114
3.9 Active Interface Modules internal air cooling ....................................................................... 115
3.9.1 Description ........................................................................................................................... 115
3.9.2 Safety instructions for Active Interface Modules.................................................................. 116
3.9.3 Interface description............................................................................................................. 119
3.9.3.1 Overview .............................................................................................................................. 119
3.9.3.2 Line/load connection ............................................................................................................ 123
3.9.3.3 X121 temperature sensor and fan control ........................................................................... 123
3.9.3.4 X124 Electronics power supply............................................................................................ 124
3.9.4 Connection example ............................................................................................................ 124
3.9.5 Dimension drawings............................................................................................................. 125
3.9.6 Installation ............................................................................................................................ 129
3.9.7 Operation on an isolated-neutral system (IT system).......................................................... 132
3.9.8 Electrical tests ...................................................................................................................... 133
3.9.9 Technical data...................................................................................................................... 134
3.10 Combination options, Line Modules with line reactors and line filters ................................. 135
3.11 Line connection variants ...................................................................................................... 137
3.11.1 Ways of connecting the line supply...................................................................................... 137
3.11.2 Operating line connection components on the line supply .................................................. 138

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3.11.3 Operation of the line connection components via a transformer ..........................................139
3.11.3.1 Safety instructions for line connection components .............................................................139
3.11.3.2 Line supply connection conditions for Line Modules ............................................................140
3.11.3.3 Dimensioning an isolating transformer / autotransformer for several loads .........................141
3.11.3.4 Operating line connection components via an autotransformer ...........................................146
3.11.3.5 Operating line connection components via an isolating transformer....................................147
4 Line Modules Booksize ....................................................................................................................... 149
4.1 Safety instructions for Line Modules Booksize .....................................................................149
4.2 Frequency with which the DC link is precharged..................................................................153
4.3 Active Line Modules with internal air cooling........................................................................154
4.3.1 Description ............................................................................................................................154
4.3.2 Interface description..............................................................................................................155
4.3.2.1 Overview ...............................................................................................................................155
4.3.2.2 X1 line connection.................................................................................................................156
4.3.2.3 X12 fan connection ...............................................................................................................157
4.3.2.4 X21 EP terminals ..................................................................................................................157
4.3.2.5 X24 24 V terminal adapter ....................................................................................................158
4.3.2.6 X200-X202 DRIVE-CLiQ interfaces......................................................................................159
4.3.3 Connection example .............................................................................................................160
4.3.4 Meaning of LEDs ..................................................................................................................161
4.3.5 Dimension drawings..............................................................................................................162
4.3.6 Installation.............................................................................................................................166
4.3.7 Technical data.......................................................................................................................168
4.3.7.1 Characteristics ......................................................................................................................171
4.4 Active Line Modules with external air cooling.......................................................................173
4.4.1 Description ............................................................................................................................173
4.4.2 Interface description..............................................................................................................174
4.4.2.1 Overview ...............................................................................................................................174
4.4.2.2 X1 line connection.................................................................................................................175
4.4.2.3 X12 fan connection ...............................................................................................................176
4.4.2.4 X21 EP terminals ..................................................................................................................176
4.4.2.5 X24 24 V terminal adapter ....................................................................................................177
4.4.2.6 X200-X202 DRIVE-CLiQ interfaces......................................................................................178
4.4.3 Connection example .............................................................................................................179
4.4.4 Meaning of LEDs ..................................................................................................................180
4.4.5 Dimension drawings..............................................................................................................181
4.4.6 Installation.............................................................................................................................184
4.4.6.1 Mounting examples...............................................................................................................187
4.4.7 Technical data.......................................................................................................................190
4.4.7.1 Characteristics ......................................................................................................................193
4.5 Active Line Modules with cold plate......................................................................................195
4.5.1 Description ............................................................................................................................195
4.5.2 Interface description..............................................................................................................
196
4.5.2.1 Overview ...............................................................................................................................196
4.5.2.2 X1 line connection.................................................................................................................197
4.5.2.3 X21 EP terminals ..................................................................................................................198
4.5.2.4 X24 24 V terminal adapter ....................................................................................................199
4.5.2.5 X200-X202 DRIVE-CLiQ interfaces......................................................................................199
4.5.3 Connection example .............................................................................................................200

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4.5.4 Meaning of LEDs.................................................................................................................. 201
4.5.5 Dimension drawings............................................................................................................. 202
4.5.6 Mounting .............................................................................................................................. 204
4.5.7 Technical data...................................................................................................................... 207
4.5.7.1 Characteristics ..................................................................................................................... 209
4.6 Active Line Modules Liquid Cooled...................................................................................... 211
4.6.1 Description ........................................................................................................................... 211
4.6.2 Interface description............................................................................................................. 212
4.6.2.1 Overview .............................................................................................................................. 212
4.6.2.2 X1 line connection................................................................................................................ 213
4.6.2.3 X21 EP terminals ................................................................................................................. 213
4.6.2.4 X24 24 V terminal adapter ................................................................................................... 214
4.6.2.5 X200-X202 DRIVE-CLiQ interfaces..................................................................................... 215
4.6.3 Connection example ............................................................................................................ 216
4.6.4 Meaning of LEDs.................................................................................................................. 217
4.6.5 Dimension drawing .............................................................................................................. 218
4.6.6 Installation ............................................................................................................................ 219
4.6.7 Technical data...................................................................................................................... 220
4.6.7.1 Characteristics ..................................................................................................................... 222
4.7 Basic Line Modules with internal air cooling ........................................................................ 223
4.7.1 Description ........................................................................................................................... 223
4.7.2 Interface description............................................................................................................. 224
4.7.2.1 Overview .............................................................................................................................. 224
4.7.2.2 X1 line connection................................................................................................................ 225
4.7.2.3 X2 braking resistor connection............................................................................................. 226
4.7.2.4 X21 EP terminals ................................................................................................................. 227
4.7.2.5 X24 24 V terminal adapter ................................................................................................... 228
4.7.2.6 X200-X202 DRIVE-CLiQ interfaces..................................................................................... 229
4.7.3 Connection examples .......................................................................................................... 230
4.7.4 Meaning of LEDs.................................................................................................................. 232
4.7.5 Dimension drawings............................................................................................................. 233
4.7.6 Installation ............................................................................................................................ 236
4.7.7 Operation on an isolated-neutral system (IT system).......................................................... 237
4.7.8 Technical data...................................................................................................................... 238
4.7.8.1 Characteristics ..................................................................................................................... 239
4.8 Basic Line Modules with cold plate...................................................................................... 241
4.8.1 Description ........................................................................................................................... 241
4.8.2 Interface description............................................................................................................. 242
4.8.2.1 Overview .............................................................................................................................. 242
4.8.2.2 X1 line connection................................................................................................................ 243
4.8.2.3 X2 braking resistor connection............................................................................................. 244
4.8.2.4 X21 EP terminals ................................................................................................................. 245
4.8.2.5 X24 24 V terminal adapter ................................................................................................... 246
4.8.2.6 X200-X202 DRIVE-CLiQ interfaces..................................................................................... 247
4.8.3 Connection examples .......................................................................................................... 248
4.8.4 Meaning of LEDs.................................................................................................................. 250
4.8.5 Dimension drawings............................................................................................................. 251
4.8.6 Mounting .............................................................................................................................. 254
4.8.7 Operation on an isolated-neutral system (IT system).......................................................... 257
4.8.8 Technical data...................................................................................................................... 258
4.8.8.1 Characteristics ..................................................................................................................... 260

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4.9 Smart Line Modules with internal air cooling ........................................................................261
4.9.1 Description ............................................................................................................................261
4.9.2 Additional safety instructions for Smart Line Modules Booksize ..........................................262
4.9.3 Switch-on/switch-off sequence for 5 kW and 10 kW Smart Line Modules ...........................263
4.9.4 Interface description..............................................................................................................264
4.9.4.1 Overview ...............................................................................................................................264
4.9.4.2 X1 line connection.................................................................................................................267
4.9.4.3 X21 EP terminals ..................................................................................................................269
4.9.4.4 X22 digital inputs...................................................................................................................272
4.9.4.5 X24 24 V terminal adapter ....................................................................................................273
4.9.4.6 X200-X202 DRIVE-CLiQ interfaces......................................................................................273
4.9.5 Connection examples ...........................................................................................................274
4.9.6 Meaning of LEDs ..................................................................................................................276
4.9.6.1 Smart Line Modules 5 kW and 10 kW ..................................................................................276
4.9.6.2 16 kW to 55 kW Smart Line Modules ...................................................................................277
4.9.7 Dimension drawings..............................................................................................................278
4.9.8 Installation.............................................................................................................................282
4.9.9 Technical data.......................................................................................................................283
4.9.9.1 Characteristics ......................................................................................................................285
4.10 Smart Line Modules with external air cooling .......................................................................286
4.10.1 Description ............................................................................................................................286
4.10.2 Additional safety instructions for Smart Line Modules Booksize ..........................................286
4.10.3 Switch-on/switch-off sequence for 5 kW and 10 kW Smart Line Modules ...........................287
4.10.4 Interface description..............................................................................................................288
4.10.4.1 Overview ...............................................................................................................................288
4.10.4.2 X1 line connection.................................................................................................................291
4.10.4.3 X21 EP terminals ..................................................................................................................293
4.10.4.4 X22 digital inputs...................................................................................................................296
4.10.4.5 X24 24 V terminal adapter ....................................................................................................297
4.10.4.6 X200-X202 DRIVE-CLiQ interfaces......................................................................................297
4.10.5 Connection examples ...........................................................................................................298
4.10.6 Meaning of LEDs ..................................................................................................................300
4.10.6.1 Smart Line Modules 5 kW and 10 kW ..................................................................................300
4.10.6.2 16 kW to 55 kW Smart Line Modules ...................................................................................300
4.10.7 Dimension drawings..............................................................................................................301
4.10.8 Mounting ...............................................................................................................................305
4.10.9 Technical data.......................................................................................................................310
4.10.9.1 Characteristics ......................................................................................................................312
4.11 Smart Line Modules with cold plate ......................................................................................313
4.11.1 Description ............................................................................................................................313
4.11.2 Additional safety instructions for Smart Line Modules Booksize ..........................................313
4.11.3 Switch-on/switch-off sequence for 5 kW and 10 kW Smart Line Modules ...........................314
4.11.4 Interface description..............................................................................................................315
4.11.4.1 Overview ...............................................................................................................................315
4.11.4.2 X1 line connection.................................................................................................................316
4.11.4.3 X21 EP terminals ..................................................................................................................316
4.11.4.4 X22 digital inputs...................................................................................................................318
4.11.4.5 X24 24 V terminal adapter ....................................................................................................318
4.11.5 Connection example .............................................................................................................319
4.11.6 Meaning of LEDs ..................................................................................................................320
4.11.7 Dimension drawings..............................................................................................................321

Table of contents
Booksize Power Units
18 Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8
4.11.8 Mounting .............................................................................................................................. 322
4.11.9 Technical data...................................................................................................................... 324
4.11.9.1 Characteristics ..................................................................................................................... 326
4.11.9.2 Measuring the heat sink temperature .................................................................................. 327
5 Line Modules Booksize Compact .........................................................................................................329
5.1 Frequency with which the DC link is precharged................................................................. 329
5.2 Smart Line Modules Booksize Compact.............................................................................. 329
5.2.1 Description ........................................................................................................................... 329
5.2.2 Safety instructions for Smart Line Modules Booksize Compact .......................................... 330
5.2.3 Interface description............................................................................................................. 334
5.2.3.1 Overview .............................................................................................................................. 334
5.2.3.2 X1 line connection................................................................................................................ 335
5.2.3.3 X21 EP terminals ................................................................................................................. 335
5.2.3.4 X24 24 V terminal adapter ................................................................................................... 337
5.2.3.5 X200-X202 DRIVE-CLiQ interfaces..................................................................................... 337
5.2.4 Connection example ............................................................................................................ 338
5.2.5 Meaning of the LEDs ........................................................................................................... 339
5.2.6 Dimension drawing .............................................................................................................. 340
5.2.7 Mounting .............................................................................................................................. 341
5.2.8 Technical data...................................................................................................................... 343
5.2.8.1 Characteristics ..................................................................................................................... 345
6 Motor Modules Booksize......................................................................................................................347
6.1 Safety instructions for Motor Modules Booksize.................................................................. 347
6.2 Motor Modules with internal air cooling ............................................................................... 351
6.2.1 Description ........................................................................................................................... 351
6.2.2 Interface description............................................................................................................. 352
6.2.2.1 Overview .............................................................................................................................. 352
6.2.2.2 Motor and brake connection ................................................................................................ 354
6.2.2.3 X12 fan connection .............................................................................................................. 357
6.2.2.4 X21/X22 EP terminals/temperature sensor ......................................................................... 357
6.2.2.5 X200-X203 DRIVE-CLiQ interface....................................................................................... 358
6.2.3 Connection examples .......................................................................................................... 359
6.2.4 Meaning of LEDs.................................................................................................................. 361
6.2.5 Dimension drawings............................................................................................................. 362
6.2.6 Installation ............................................................................................................................ 367
6.2.7 Technical data...................................................................................................................... 369
6.2.7.1 Single Motor Modules .......................................................................................................... 369
6.2.7.2 Double Motor Modules......................................................................................................... 371
6.2.7.3 Characteristics ..................................................................................................................... 372
6.2.8 Technical data for Motor Modules Booksize with 300% overload ....................................... 375
6.2.8.1 Single Motor Modules (300% overload)............................................................................... 375
6.2.8.2 Double Motor Modules (300% overload) ............................................................................. 376
6.2.8.3 Characteristics for Motor Modules Booksize with 300% overload....................................... 377
6.3 Motor Module with external air cooling ................................................................................ 381
6.3.1 Description ........................................................................................................................... 381
6.3.2 Interface description............................................................................................................. 382
6.3.2.1 Overview .............................................................................................................................. 382
6.3.2.2 Motor and brake connection ................................................................................................ 384
6.3.2.3 X12 fan connection .............................................................................................................. 387

Table of contents
Booksize Power Units
Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8 19
6.3.2.4 X21/X22 EP terminals/temperature sensor ..........................................................................387
6.3.2.5 X200-X203 DRIVE-CLiQ interface........................................................................................388
6.3.3 Connection examples ...........................................................................................................389
6.3.4 Meaning of LEDs ..................................................................................................................391
6.3.5 Dimension drawings..............................................................................................................392
6.3.6 Mounting ...............................................................................................................................397
6.3.7 Technical data.......................................................................................................................403
6.3.7.1 Single Motor Modules ...........................................................................................................403
6.3.7.2 Double Motor Modules..........................................................................................................405
6.3.7.3 Characteristics ......................................................................................................................406
6.3.8 Technical data for Motor Modules Booksize with 300% overload ........................................409
6.3.8.1 Single Motor Modules (300% overload)................................................................................409
6.3.8.2 Double Motor Modules (300% overload) ..............................................................................410
6.3.8.3 Characteristics for Motor Modules Booksize with 300% overload........................................412
6.4 Motor Modules with cold plate ..............................................................................................415
6.4.1 Description ............................................................................................................................415
6.4.2 Interface description..............................................................................................................416
6.4.2.1 Overview ...............................................................................................................................416
6.4.2.2 Motor and brake connection .................................................................................................418
6.4.2.3 X21/X22 EP terminals/temperature sensor ..........................................................................421
6.4.2.4 X200-X203 DRIVE-CLiQ interface........................................................................................422
6.4.3 Connection examples ...........................................................................................................423
6.4.4 Meaning of LEDs ..................................................................................................................425
6.4.5 Dimension drawings..............................................................................................................426
6.4.6 Mounting ...............................................................................................................................430
6.4.7 Technical data.......................................................................................................................433
6.4.7.1 Single Motor Modules ...........................................................................................................433
6.4.7.2 Double Motor Modules..........................................................................................................435
6.4.7.3 Characteristics ......................................................................................................................436
6.4.8 Technical data for Motor Modules Booksize with 300% overload ........................................439
6.4.8.1 Single Motor Modules (300% overload)................................................................................439
6.4.8.2 Double Motor Modules (300% overload) ..............................................................................440
6.4.8.3 Characteristics for Motor Modules Booksize with 300% overload........................................441
6.5 Motor Modules Liquid Cooled ...............................................................................................444
6.5.1 Description ............................................................................................................................444
6.5.2 Interface description..............................................................................................................445
6.5.2.1 Overview ...............................................................................................................................445
6.5.2.2 Motor and brake connection .................................................................................................446
6.5.2.3 X21 EP terminal/temperature sensor....................................................................................448
6.5.2.4 X200-X202 DRIVE-CLiQ interface........................................................................................449
6.5.3 Connection example .............................................................................................................450
6.5.4 Meaning of LEDs ..................................................................................................................450
6.5.5 Dimension drawing ...............................................................................................................451
6.5.6 Installation.............................................................................................................................452
6.5.7 Technical data.......................................................................................................................453
6.5.7.1 Characteristics ......................................................................................................................454
7 Motor Modules Booksize Compact ...................................................................................................... 459
7.1 Safety instructions for Motor Modules Booksize Compact ...................................................459
7.2 Description ............................................................................................................................462

Table of contents
Booksize Power Units
20 Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8
7.3 Interface description............................................................................................................. 463
7.3.1 Overview .............................................................................................................................. 463
7.3.2 X1/X2 motor connection....................................................................................................... 465
7.3.3 X11/X12 motor brake connection......................................................................................... 465
7.3.4 X21/X22 EP terminals/temperature sensor ......................................................................... 467
7.3.5 X200-X203 DRIVE-CLiQ interface....................................................................................... 469
7.4 Connection example ............................................................................................................ 470
7.5 Meaning of LEDs.................................................................................................................. 471
7.6 Dimension drawings............................................................................................................. 472
7.7 Mounting .............................................................................................................................. 475
7.8 Technical data...................................................................................................................... 477
7.8.1 Single Motor Modules .......................................................................................................... 477
7.8.2 Double Motor Modules......................................................................................................... 478
7.8.3 Characteristics ..................................................................................................................... 480
8 DC link components.............................................................................................................................485
8.1 Safety instructions for DC link components ......................................................................... 485
8.2 Braking Module Booksize .................................................................................................... 487
8.2.1 Description ........................................................................................................................... 487
8.2.2 Safety instructions for Braking Modules Booksize............................................................... 489
8.2.3 Interface description............................................................................................................. 490
8.2.3.1 Overview .............................................................................................................................. 490
8.2.3.2 X1 braking resistor connection............................................................................................. 491
8.2.3.3 X21 digital inputs/outputs..................................................................................................... 492
8.2.4 Connection example ............................................................................................................ 493
8.2.5 Meaning of LEDs.................................................................................................................. 494
8.2.6 Dimension drawing .............................................................................................................. 495
8.2.7 Installation ............................................................................................................................ 496
8.2.8 Technical data...................................................................................................................... 496
8.2.8.1 Characteristic curves ........................................................................................................... 497
8.2.9 Configuration instructions .................................................................................................... 498
8.3 Braking Module Booksize Compact..................................................................................... 499
8.3.1 Description ........................................................................................................................... 499
8.3.2 Safety instructions for Braking Modules Booksize Compact ............................................... 501
8.3.3 Interface description............................................................................................................. 503
8.3.3.1 Overview .............................................................................................................................. 503
8.3.3.2 X1 braking resistor connection............................................................................................. 504
8.3.3.3 X21 digital inputs/outputs..................................................................................................... 505
8.3.3.4 X22 digital output/temperature switch.................................................................................. 506
8.3.3.5 DIP switch ............................................................................................................................ 507
8.3.4 Connection examples .......................................................................................................... 508
8.3.5 Meaning of LEDs.................................................................................................................. 510
8.3.6 Dimension drawing .............................................................................................................. 511
8.3.7 Mounting .............................................................................................................................. 512
8.3.8 Technical specifications ....................................................................................................... 514
8.3.8.1 Characteristic curves ........................................................................................................... 515
8.3.9 Configuration instructions .................................................................................................... 516
8.4 Braking units for 100 kW Basic Line Modules ..................................................................... 517