Siemens SINAMICS S120 User manual

SINAMICS
S120
Air
-cooled chassis power units
Equipment Manual
06/2020
6SL3097
-5AE00-0BP3
Introduction
1
Fundamental safety
instructions
2
System overview
3
Line-side power
components
4
Line Modules
5
Motor Modules
6
DC link components
7
Motor-side power
components
8
Cabinet design and EMC
9
Maintenance and Servicing
10
Appendix
A

Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: 6SL3097-5AE00-0BP3
Ⓟ
08/2020 Subject to change
Copyright © Siemens AG 2004 - 2020.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Table of contents
1 Introduction......................................................................................................................................... 11
1.1 The SINAMICS converter family .......................................................................................... 11
1.2 Usage phases and their documents/tools (as an example)................................................... 14
1.3 Where can the various topics be found? ............................................................................. 15
1.4 Training and support.......................................................................................................... 16
1.5 Directives, standards, certificates ....................................................................................... 16
1.6 Additional information....................................................................................................... 18
1.7 General Data Protection Regulation.................................................................................... 19
2 Fundamental safety instructions......................................................................................................... 21
2.1 General safety instructions................................................................................................. 21
2.2 Handling electrostatic sensitive devices (ESD)..................................................................... 26
2.3 Industrial security .............................................................................................................. 27
2.4 Residual risks of power drive systems ................................................................................. 28
3 System overview ................................................................................................................................. 29
3.1 The SINAMICS range of drives ............................................................................................ 29
3.2 SINAMICS S120 drive system.............................................................................................. 33
3.3 Technical specifications ..................................................................................................... 36
3.4 Derating factors as a function of installation altitude and ambient temperature .................. 39
3.5 Standards .......................................................................................................................... 41
3.6 Basic structure of a drive system with SINAMICS S120 ........................................................ 44
3.6.1 Structure of a drive system with SINAMICS S120 and regulated infeed................................ 44
3.6.2 Structure of a drive system with SINAMICS S120 and uncontrolled infeed/regenerative
feedback unit..................................................................................................................... 45
3.6.3 Structure of a drive system with SINAMICS S120 and unregulated infeed............................ 46
4 Line-side power components .............................................................................................................. 47
4.1 General ............................................................................................................................. 47
4.2 Line filters for Basic Line Modules....................................................................................... 47
4.2.1 Description ........................................................................................................................ 47
4.2.2 Safety information............................................................................................................. 48
4.2.3 Dimension drawing............................................................................................................ 51
4.2.4 Technical data ................................................................................................................... 53
4.3 Line filters for Smart Line Modules and Active Line Modules ............................................... 55
4.3.1 Description ........................................................................................................................ 55
4.3.2 Safety information............................................................................................................. 55
4.3.3 Dimension drawing............................................................................................................ 58

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4.3.4 Technical data ................................................................................................................... 61
4.4 Line reactors for Basic Line Modules................................................................................... 62
4.4.1 Description........................................................................................................................ 62
4.4.2 Safety information............................................................................................................. 62
4.4.3 Dimension drawing............................................................................................................ 64
4.4.4 Technical data ................................................................................................................... 66
4.5 Line reactors for Smart Line Modules.................................................................................. 68
4.5.1 Description........................................................................................................................ 68
4.5.2 Safety information............................................................................................................. 68
4.5.3 Dimension drawing............................................................................................................ 70
4.5.4 Technical data ................................................................................................................... 76
4.6 Active Interface Modules.................................................................................................... 77
4.6.1 Description........................................................................................................................ 77
4.6.2 Safety information............................................................................................................. 78
4.6.3 Interface description.......................................................................................................... 80
4.6.3.1 Overview........................................................................................................................... 80
4.6.3.2 Connection example.......................................................................................................... 84
4.6.3.3 Line/load connection ......................................................................................................... 86
4.6.3.4 DRIVE-CLiQ interface X500................................................................................................. 86
4.6.3.5 X530 neutral point grounding............................................................................................ 87
4.6.3.6 X609 terminal strip............................................................................................................ 88
4.6.3.7 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface
Module.............................................................................................................................. 89
4.6.4 Dimension drawing............................................................................................................ 90
4.6.5 Electrical connection.......................................................................................................... 94
4.6.6 Technical data ................................................................................................................. 100
4.7 Active Interface Modules Chassis-2................................................................................... 103
4.7.1 Description...................................................................................................................... 103
4.7.2 Safety information........................................................................................................... 104
4.7.3 Interface description........................................................................................................ 106
4.7.3.1 Overview......................................................................................................................... 106
4.7.3.2 Connection example........................................................................................................ 107
4.7.3.3 Line/load connection ....................................................................................................... 108
4.7.3.4 DRIVE-CLiQ interface X500............................................................................................... 108
4.7.3.5 X530 neutral point grounding.......................................................................................... 109
4.7.3.6 X609 terminal strip
.......................................................................................................... 110
4.7.3.7 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface
Module............................................................................................................................ 111
4.7.4 Dimension drawing.......................................................................................................... 112
4.7.5 Installation ...................................................................................................................... 113
4.7.6 Electrical connection........................................................................................................ 116
4.7.7 Pre-charging input circuit for Active Interface Modules Chassis-2 ...................................... 118
4.7.8 Technical data ................................................................................................................. 123
5 Line Modules ..................................................................................................................................... 125
5.1 Introduction .................................................................................................................... 125
5.2 Basic Line Modules .......................................................................................................... 126
5.2.1 Description...................................................................................................................... 126
5.2.2 Safety information........................................................................................................... 128
5.2.3 Interface description........................................................................................................ 130

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5.2.3.1 Overview......................................................................................................................... 130
5.2.3.2 Connection example........................................................................................................ 132
5.2.3.3 Line/load connection........................................................................................................ 134
5.2.3.4 X9 terminal strip.............................................................................................................. 135
5.2.3.5 X41 EP terminal / temperature sensor connection............................................................. 135
5.2.3.6 X42 terminal strip............................................................................................................ 137
5.2.3.7 DRIVE-CLiQ interfaces X400, X401, X402 ......................................................................... 137
5.2.3.8 Meaning of the LEDs on the Control Interface Module in the Basic Line Module ................ 138
5.2.4 Dimension drawing.......................................................................................................... 139
5.2.5 Electrical connection........................................................................................................ 141
5.2.6 Precharging circuit for the Basic Line Modules, frame size GD ........................................... 145
5.2.7 Technical data ................................................................................................................. 148
5.2.7.1 Basic Line Modules, 380 ... 480 V 3 AC ............................................................................. 148
5.2.7.2 Basic Line Modules, 500 ... 690 V 3 AC ............................................................................. 152
5.2.7.3 Overload capability .......................................................................................................... 155
5.3 Smart Line Modules ......................................................................................................... 156
5.3.1 Description ...................................................................................................................... 156
5.3.2 Safety information........................................................................................................... 159
5.3.3 Interface description........................................................................................................ 162
5.3.3.1 Overview......................................................................................................................... 162
5.3.3.2 Connection example........................................................................................................ 165
5.3.3.3 Line/load connection........................................................................................................ 166
5.3.3.4 X9 terminal strip.............................................................................................................. 167
5.3.3.5 X41 EP terminal / temperature sensor connection............................................................. 167
5.3.3.6 X42 terminal strip............................................................................................................ 169
5.3.3.7 DRIVE-CLiQ interfaces X400, X401, X402 ......................................................................... 169
5.3.3.8 Meaning of the LEDs on the Control Interface Module in the Smart Line Module ............... 170
5.3.4 Dimension drawing.......................................................................................................... 171
5.3.5 Electrical connection........................................................................................................ 174
5.3.6 Technical data ................................................................................................................. 180
5.3.6.1 Smart Line Modules, 3 AC 380 ... 480 V............................................................................ 180
5.3.6.2 Smart Line Modules, 3 AC 500 ... 690 V............................................................................ 184
5.3.6.3 Overload capability .......................................................................................................... 185
5.4 Active Line Modules......................................................................................................... 186
5.4.1 Description ...................................................................................................................... 186
5.4.2 Safety information........................................................................................................... 189
5.4.3 Interface description........................................................................................................ 192
5.4.3.1 Overview......................................................................................................................... 192
5.4.3.2 Connection example........................................................................................................ 196
5.4.3.3 Line/load connection........................................................................................................ 197
5.4.3.4 X9 terminal strip.............................................................................................................. 198
5.4.3.5 X41 EP terminal / temperature sensor connection............................................................. 198
5.4.3.6 X42 terminal strip............................................................................................................ 200
5.4.3.7 DRIVE-CLiQ interfaces X400, X401, X402 ......................................................................... 200
5.4.3.8 Meaning of the LEDs on the Control Interface Module in the Active Line Module............... 201
5.4.4 Dimension drawing.......................................................................................................... 202
5.4.5 Electrical connection........................................................................................................ 206
5.4.6 Technical data ................................................................................................................. 207
5.4.6.1 Active Line Modules, 380 ... 480 V 3 AC ........................................................................... 207
5.4.6.2 Active Line Modules, 500 ... 690 V 3 AC ........................................................................... 213
5.4.6.3 Overload capability .......................................................................................................... 215

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5.5 Active Line Modules Chassis-2.......................................................................................... 216
5.5.1 Description...................................................................................................................... 216
5.5.2 Safety information........................................................................................................... 220
5.5.3 Interface description........................................................................................................ 223
5.5.3.1 Overview......................................................................................................................... 223
5.5.3.2 Connection example........................................................................................................ 224
5.5.3.3 Line/load connection ....................................................................................................... 225
5.5.3.4 X51 connection, fan power supply................................................................................... 226
5.5.3.5 X9 terminal strip.............................................................................................................. 227
5.5.3.6 X41 EP terminal / temperature sensor connection ............................................................ 227
5.5.3.7 X42 terminal strip............................................................................................................ 229
5.5.3.8 X46 terminal strip............................................................................................................ 230
5.5.3.9 X47 contactor feedback signal ......................................................................................... 230
5.5.3.10 X49 terminal block .......................................................................................................... 231
5.5.3.11 DRIVE-CLiQ interfaces X400, X401, X402 ......................................................................... 231
5.5.3.12 Test points for 1 mm test probes...................................................................................... 232
5.5.3.13 Meaning of the LEDs on the Active Line Module ............................................................... 233
5.5.4 Dimension drawing.......................................................................................................... 234
5.5.5 Installation ...................................................................................................................... 237
5.5.6 Electrical connection........................................................................................................ 241
5.5.7 Operating an Active Line Module Chassis-2 on an ungrounded supply (IT system)............. 244
5.5.8 Technical data ................................................................................................................. 245
5.5.8.1 Active Line Modules Chassis-2, 380 ... 480 V 3 AC ............................................................ 245
5.5.8.2 Overload capability.......................................................................................................... 250
6 Motor Modules .................................................................................................................................. 253
6.1 Motor Modules Chassis .................................................................................................... 253
6.1.1 Description...................................................................................................................... 253
6.1.2 Safety information........................................................................................................... 255
6.1.3 Interface description........................................................................................................ 257
6.1.3.1 Overview......................................................................................................................... 257
6.1.3.2 Connection example........................................................................................................ 261
6.1.3.3 DC link/motor connection ................................................................................................ 262
6.1.3.4 X9 terminal strip.............................................................................................................. 263
6.1.3.5 DCPS, DCNS connection for a dv/dt filter........................................................................... 263
6.1.3.6 X41 EP terminal / temperature sensor connection ............................................................ 264
6.1.3.7 X42 terminal strip............................................................................................................ 265
6.1.3.8 X46 Brake control and monitoring.................................................................................... 266
6.1.3.9 DRIVE-CLiQ interfaces X400, X401, X402 ......................................................................... 266
6.1.3.10 Meaning of the LEDs on the Control Interface Module in the Motor Module...................... 267
6.1.4 Dimension drawing.......................................................................................................... 268
6.1.5 Electrical connection........................................................................................................ 272
6.1.6 Technical specifications ................................................................................................... 273
6.1.6.1 Motor Modules, 510 ... 720 V DC (line voltage 3 AC 380 ... 480 V).................................... 273
6.1.6.2 Motor Modules, 675 ... 1035 V DC (line voltage 3 AC 500 ... 690 V).................................. 279
6.1.6.3 Overload capability.......................................................................................................... 286
6.1.6.4 Current de-rating depending on the pulse frequency........................................................ 288
6.1.6.5 Parallel connection of Motor Modules .............................................................................. 290
6.2 Motor Modules Chassis-2 ................................................................................................. 292
6.2.1 Description...................................................................................................................... 292
6.2.2 Safety information........................................................................................................... 294
6.2.3 Interface description........................................................................................................ 296

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6.2.3.1 Overview......................................................................................................................... 296
6.2.3.2 Connection example........................................................................................................ 297
6.2.3.3 DC link/motor connection ................................................................................................ 298
6.2.3.4 X51 connection, fan power supply ................................................................................... 299
6.2.3.5 X9 terminal strip.............................................................................................................. 300
6.2.3.6 X41 EP terminal / temperature sensor connection............................................................. 300
6.2.3.7 X42 terminal strip............................................................................................................ 302
6.2.3.8 X46 Brake control and monitoring.................................................................................... 302
6.2.3.9 X47 contactor feedback signal ......................................................................................... 303
6.2.3.10 X49 terminal block........................................................................................................... 304
6.2.3.11 DRIVE-CLiQ interfaces X400, X401, X402 ......................................................................... 305
6.2.3.12 Test points for 1 mm test probes...................................................................................... 305
6.2.3.13 Meaning of the LEDs on the Motor Module....................................................................... 306
6.2.4 Dimension drawing.......................................................................................................... 307
6.2.5 Installation ...................................................................................................................... 310
6.2.6 Electrical connection........................................................................................................ 314
6.2.7 Operating a Motor Module Chassis-2 on a non-grounded line supply (IT line system) ........ 317
6.2.8 Technical data ................................................................................................................. 317
6.2.8.1 Motor Modules, 510 ... 720 V DC (line voltage 3 AC 380 ... 480 V).................................... 317
6.2.8.2 Overload capability .......................................................................................................... 322
6.2.8.3 Current de-rating depending on the pulse frequency........................................................ 325
6.2.8.4 Parallel connection of Motor Modules Chassis-2 ............................................................... 326
7 DC link components........................................................................................................................... 329
7.1 Braking Module ............................................................................................................... 329
7.1.1 Description ...................................................................................................................... 329
7.1.2 Safety information........................................................................................................... 331
7.1.3 Interface description........................................................................................................ 332
7.1.3.1 Braking Module for frame sizes FX, FB.............................................................................. 332
7.1.3.2 Braking Module for frame sizes GX, GB, GD ...................................................................... 333
7.1.3.3 Braking Module for frame sizes HX, JX.............................................................................. 334
7.1.3.4 Connection example........................................................................................................ 335
7.1.3.5 Braking resistor connection.............................................................................................. 335
7.1.3.6 X21 digital inputs/outputs................................................................................................ 336
7.1.3.7 S1 Threshold switch......................................................................................................... 337
7.1.4 Installation ...................................................................................................................... 339
7.1.4.1 Installing the Braking Module in an Active Line Module / Motor Module, frame size FX...... 339
7.1.4.2 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor
Module, frame size GX..................................................................................................... 342
7.1.4.3 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor
Module, frame size HX..................................................................................................... 345
7.1.4.4 Installing the Braking Module in a Smart Line Module / Active Line Module / Motor
Module, frame size JX...................................................................................................... 346
7.1.4.5 Installing the Braking Module in a Basic Line Module, frame size FB .................................. 347
7.1.4.6 Installing the Braking Module in a Basic Line Module, frame size GB, GD ........................... 348
7.1.5 Technical specifications ................................................................................................... 350
7.2 Braking resistors .............................................................................................................. 353
7.2.1 Description ...................................................................................................................... 353
7.2.2 Safety information........................................................................................................... 353
7.2.3 Dimension drawing.......................................................................................................... 355
7.2.4 Electrical connection........................................................................................................ 356
7.2.5 Technical data ................................................................................................................. 357

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8 Motor-side power components ......................................................................................................... 359
8.1 Sine-wave filter................................................................................................................ 359
8.1.1 Description...................................................................................................................... 359
8.1.2 Safety information........................................................................................................... 360
8.1.3 Dimension drawing.......................................................................................................... 362
8.1.4 Technical data ................................................................................................................. 363
8.2 Motor reactors................................................................................................................. 364
8.2.1 Description...................................................................................................................... 364
8.2.2 Safety information........................................................................................................... 366
8.2.3 Dimension drawing.......................................................................................................... 368
8.2.4 Technical data ................................................................................................................. 372
8.3 dv/dt filter plus Voltage Peak Limiter ................................................................................ 376
8.3.1 Description...................................................................................................................... 376
8.3.2 Safety information........................................................................................................... 378
8.3.3 Interface description........................................................................................................ 381
8.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter ........................................................ 383
8.3.5 Dimension drawing, dv/dt reactor .................................................................................... 386
8.3.6 Dimension drawing of the Voltage Peak Limiter................................................................ 389
8.3.7 Technical data ................................................................................................................. 392
8.4 dv/dt filter compact plus Voltage Peak Limiter .................................................................. 396
8.4.1 Description...................................................................................................................... 396
8.4.2 Safety information........................................................................................................... 398
8.4.3 Interface description........................................................................................................ 401
8.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter .......................................... 403
8.4.5 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter............................... 406
8.4.6 Technical data ................................................................................................................. 411
9 Cabinet design and EMC.................................................................................................................... 417
9.1 Information ..................................................................................................................... 417
9.1.1 General ........................................................................................................................... 417
9.1.2 Safety information........................................................................................................... 417
9.1.3 Directives ........................................................................................................................ 420
9.2 EMC-compliant design and control cabinet configuration ................................................. 420
9.3 Cabinet air conditioning................................................................................................... 420
9.3.1 General ........................................................................................................................... 420
9.3.2 Ventilation....................................................................................................................... 422
9.4 Control cabinet installation for devices in the Chassis-2 format......................................... 434
9.4.1 Mounting aid for Active Line Modules Chassis-2 and Motor Modules Chassis-2 ................. 434
9.4.2 Installing the devices in a Rittal VX25 control cabinet ....................................................... 436
9.4.2.1 Installing an Active Line Modules Chassis-2 or Motor Modules Chassis-2 ........................... 436
9.4.2.2 Installing an Active Interface Modules Chassis-2 ............................................................... 443
9.4.3 Installing the devices in a Rittal TS8 control cabinet.......................................................... 447
9.4.3.1 Installing an Active Line Modules Chassis-2 or Motor Modules Chassis-2 ........................... 447
9.4.3.2 Installing an Active Interface Modules Chassis-2 ............................................................... 454

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10 Maintenance and Servicing ............................................................................................................... 459
10.1 Chapter content............................................................................................................... 459
10.2 Maintenance ................................................................................................................... 460
10.3 Maintenance ................................................................................................................... 461
10.3.1 Installation device............................................................................................................ 462
10.3.2 Using crane lifting lugs to transport power blocks............................................................. 463
10.4 Replacing components..................................................................................................... 468
10.4.1 Safety information........................................................................................................... 468
10.4.2 Messages after replacement of DRIVE-CLiQ components................................................... 468
10.4.3 Replacing the power block, Active Line Module, and Motor Module, frame size FX............ 469
10.4.4 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module,
frame size GX .................................................................................................................. 472
10.4.5 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module,
frame size HX .................................................................................................................. 475
10.4.6 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module,
frame size JX ................................................................................................................... 480
10.4.7 Replacing the power block, Basic Line Module, frame size FB............................................ 482
10.4.8 Replacing the power block, Basic Line Module GB, GD ...................................................... 485
10.4.9 Replacing the Control Interface Module, Active Line Module and Motor Module, frame
size FX............................................................................................................................. 488
10.4.10 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and
Motor Module, frame size GX........................................................................................... 490
10.4.11 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and
Motor Module, frame size HX........................................................................................... 492
10.4.12 Replacing the Control Interface Module, Smart Line Module, Active Line Module, and
Motor Module, frame size JX............................................................................................ 494
10.4.13 Replacing the Control Interface Module, Active Line Module and Motor Module Chassis-
2, frame size FS2, FS2+, FS4, FS4+ ................................................................................... 496
10.4.14 Replacing the Control Interface Module, Basic Line Module, frame size FB......................... 500
10.4.15 Replacing the Control Interface Module, Basic Line Module, frame size GB, GD.................. 502
10.4.16 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame
sizes FX, GX ..................................................................................................................... 504
10.4.17 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame
size HX ............................................................................................................................ 506
10.4.18 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame
size JX ............................................................................................................................. 510
10.4.19 Replacing the fan, Active Line Module and Motor Module Chassis-2, frame size FS2,
FS2+, FS4, FS4+............................................................................................................... 512
10.4.20 Replacing the electronic fan, Active Line Modules and Motor Module Chassis-2, frame
sizes FS2, FS2+, FS4, FS4+ ............................................................................................... 515
10.4.21 Replacing the fan, Active Interface Module, frame size FI.................................................. 519
10.4.22 Replacing the fan, Active Interface Module, frame size GI ................................................. 521
10.4.23 Replacing the fan, Active Interface Module, frame size HI ................................................. 523
10.4.24 Replacing the fan, Active Interface Module, frame size JI .................................................. 525
10.4.25 Replacing the fan, Active Interface Module Chassis-2........................................................ 527
10.4.26 Replacing the fan, Basic Line Module, frame sizes FB, GB, GD............................................ 529
10.4.27 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module,
frame size HX .................................................................................................................. 531
10.4.28 Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module,
frame size JX ................................................................................................................... 534

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10.4.29 Replacement of the fan fuses........................................................................................... 536
10.5 Long time storage of replacement parts ........................................................................... 537
10.5.1 Storing fans for devices in the Chassis-2 format................................................................ 537
10.6 Forming the DC link capacitors......................................................................................... 538
10.7 Recycling and disposal ..................................................................................................... 542
A Appendix ........................................................................................................................................... 543
A.1 Cable lugs........................................................................................................................ 543
A.2 List of abbreviations......................................................................................................... 545
Index.................................................................................................................................................. 553

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Introduction
1
1.1 The SINAMICS converter family
With the SINAMICS converter family, you can solve any individual drive task in the low-
voltage, medium-voltage and DC voltage range. From converters to motors and controllers,
all Siemens drive components are perfectly matched to each other and can be easily
integrated into your existing automation system. With SINAMICS you are prepared for
digitization. You benefit from highly efficient engineering with a variety of tools for the entire
product development and production process. And you also save space in the control cabinet
– thanks to the integrated safety technology.
You can find additional information about SINAMICS at the following address
(http://www.siemens.com/sinamics).
SINAMICS documentation
The SINAMICS documentation is organized in the following categories:
•General documentation/catalogs
•User documentation
•Manufacturer/service documentation
Standard scope
The scope of the functionality described in this document can differ from that of the drive
system that is actually supplied.
•Other functions not described in this documentation might be able to be executed in the
drive system. However, no claim can be made regarding the availability of these functions
when the equipment is first supplied or in the event of service.
•The documentation can also contain descriptions of functions that are not available in a
particular product version of the drive system. Please refer to the ordering documentation
only for the functionality of the supplied drive system.
•Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information
about all of the product types, and cannot take into consideration every conceivable type of
installation, operation and service/maintenance.
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.

Introduction
1.1 The SINAMICS converter family
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Benefits
This manual provides all of the information, procedures and operator actions required for the
particular usage phase.
Siemens MySupport/Documentation
You can find information on how to create your own individual documentation based on
Siemens content and adapt it for your own machine documentation at the following address
(https://support.industry.siemens.com/My/ww/en/documentation).
Additional information
You can find information on the following topics at the following address
(https://support.industry.siemens.com/cs/de/en/view/108993276):
•Ordering documentation / overview of documentation
•Additional links to download documents
•Using documentation online (find and search in manuals/information)
Questions relating to the technical documentation
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following email address
(mailto:docu.motioncontr[email protected]).
FAQs
You can find Frequently Asked Questions under Product Support
(https://support.industry.siemens.com/cs/de/en/ps/faq).
Siemens Support for on the move
With the "Siemens Industry Online Support" app, you can access more than 300,000
documents for Siemens Industry products – any time and from anywhere. The App supports
you in the following areas:
•Resolving problems when executing a project
•Troubleshooting when faults develop
•Expanding a system or planning a new system
Further, you have access to the Technical Forum and other articles that our experts have
drawn-up:
•FAQs
•Application examples
•Manuals
•Certificates
•Product announcements and much more
The App "Siemens Industry Online Support" is available for Apple iOS and Android.

Introduction
1.1 The SINAMICS converter family
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Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3 13
Data matrix code data on the rating plate
The data matrix code on the rating plate contains the specific device data. This code can be
read-in with any Smartphone and technical information for the appropriate device can be
displayed via the "Industry Online Support" Mobile App.
Web sites of third-party companies
This document includes hyperlinks to web sites of third-party companies Siemens accepts no
responsibility for the content of these web sites, nor does it use these web sites and their
content for its own use, as Siemens cannot check these web sites and is also not responsible
for the content and information provided on them. The user uses these web sites at his own
risk.

Introduction
1.2 Usage phases and their documents/tools (as an example)
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14 Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3
1.2 Usage phases and their documents/tools (as an example)
Usage phase
Tools
Orientation
SINAMICS S sales documentation
Planning/engineering •SIZER engineering tool
•SINAMICS Low Voltage Configuration Manual
•Configuration manuals, motors
Decision mak-
ing/ordering
SINAMICS S120 catalogs
•SINAMICS S120 and SIMOTICS (Catalog D 21.4)
•SINAMICS Converters for Single-Axis Drives – Built-In Units (D 31.1)
•SINAMICS S120 Chassis Format Units and Cabinet Modules, SINAMICS S150 Converter Cabinet
Units (catalog D 21.3)
Configur-
ing/installation •SINAMICS S120 Equipment Manual for Control Units and Supplementary System Components
•SINAMICS S120 Equipment Manual for Booksize Power Units
•SINAMICS S120 Equipment Manual for Booksize Power Units C/D Type
•SINAMICS S120 Equipment Manual for Air-Cooled Chassis Power Units
•SINAMICS S120 Equipment Manual for Liquid-Cooled Chassis Power Units
•SINAMICS S120 Equipment Manual water-cooled chassis power units for common cooling
circuits
•SINAMICS S120 Equipment Manual for AC Drives
•SINAMICS S120M Equipment Manual for Distributed Drive Technology
Commissioning
•STARTER Commissioning Tool
•SINAMICS S120 Getting Started
•SINAMICS S120 Commissioning Manual
•SINAMICS S120 Function Manual Drive Functions
•SINAMICS S120 Safety Integrated Function Manual
•SINAMICS S120 Communication Function Manual
•SINAMICS S120/S150 List Manual
Using/operating •SINAMICS S120 Commissioning Manual
•SINAMICS S120 Function Manual Drive Functions
•SINAMICS S120/S150 List Manual
Maintenance/Service
•SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
List of references •SINAMICS S120/S150 List Manual

Introduction
1.3 Where can the various topics be found?
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Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3 15
1.3 Where can the various topics be found?
Software
Manual
Alarms
Described in order of ascending num-
bers
SINAMICS S120/S150 List Manual
Parameters Described in order of ascending num-
bers
SINAMICS S120/S150 List Manual
Function block
diagrams
Sorted according to topic
SINAMICS S120/S150 List Manual
Described in order of ascending num-
bers
Drive functions
SINAMICS S120 Function Manual Drive Functions
Communication topics
SINAMICS S120 Function Manual Communication
2)
Safety Integrated
Basic and Extended Functions
SINAMICS S120 Safety Integrated Function Manual
Basic Functions
SINAMICS S120 Function Manual Drive Functions
Commissioning Of a simple SINAMICS S120 drive with
STARTER
Getting Started1)
Commissioning
With STARTER
SINAMICS S120 Commissioning Manual
1)
Commissioning
Of a simple SINAMICS S120 drive with
Startdrive
Getting Started
2)
Commissioning
With Startdrive
SINAMICS S120 Commissioning Manual
2)
Web server
SINAMICS S120 Function Manual Drive Functions
Hardware
Manual
Control Units and expansion components
SINAMICS S120 Equipment Manual for Control Units and
Supplementary System Components
Booksize power units
SINAMICS S120 Equipment Manual for Booksize Power Units
Power units, booksize C/D type format
SINAMICS S120 Equipment Manual for Booksize Power Units
C/D Type
Chassis power units SINAMICS S120 Equipment Manual for Chassis Power Units,
air, liquid or water cooled
AC drive components
SINAMICS S120 Equipment Manual for AC Drives
S120 Combi components
SINAMICS S120 Equipment Manual Combi
Diagnostics via
LEDs
STARTER
SINAMICS S120 Commissioning Manual
1)
Startdrive
SINAMICS S120 Commissioning Manual
2)
Meaning of the LEDs
Equipment Manuals
High Frequency Drive components
SINAMICS S120 System Manual High Frequency Drives
1)
Up to firmware version 5.1 SP1
2) From firmware version 5.2

Introduction
1.4 Training and support
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16 Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3
1.4 Training and support
Training
At the following address (http://www.siemens.com/sitrain), you can find information about
SITRAIN (Siemens training on products, systems and solutions for automation and drives).
Technical support
Country-specific telephone numbers for technical support are provided in the Internet at the
following address (https://support.industry.siemens.com/cs/ww/en/sc/4868) in the "Contact"
area.
1.5 Directives, standards, certificates
Relevant directives and standards
You can obtain an up-to-date list of currently certified components on request from your local
Siemens office. If you have any questions relating to certifications that have not yet been
completed, please ask your Siemens contact person.
Certificates for download
The certificates can be downloaded from the Internet:
Certificates (https://support.industry.siemens.com/cs/de/en/ps/13206/cert)
EC declaration of conformity
You can find the EC Declaration of Conformity for the relevant directives as well as the
relevant certificates, prototype test certificates, manufacturers declarations and test
certificates for functions relating to functional safety ("Safety Integrated") on the Internet at
the following address (https://support.industry.siemens.com/cs/ww/en/ps/13231/cert).
The following directives and standards are relevant for SINAMICS S devices:
•European Low Voltage Directive
SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive
2014/35/EU, insofar as they are covered by the application area of this directive.
•European Machinery Directive
SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive
2006/42/EC, insofar as they are covered by the application area of this directive.
However, the use of the SINAMICS S devices in a typical machine application has been
fully assessed for compliance with the main regulations in this directive concerning health
and safety.

Introduction
1.5 Directives, standards, certificates
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Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3 17
•Directive 2011/65/EU
SINAMICS S devices comply with the requirements of Directive 2011/65/EU on the
restriction of the use of certain hazardous substances in electrical and electronic devices
(RoHS II).
•European EMC Directive
SINAMICS S devices comply with the EMC Directive 2014/30/EU.
•EMC requirements for South Korea
SINAMICS S devices with the KC marking on the type plate satisfy the EMC requirements
for South Korea.
•Eurasian conformity
SINAMICS S devices comply with the requirements of the Russia/Belarus/Kazakhstan
customs union (EAC).
•North American market
SINAMICS S devices with one of the test symbols displayed fulfill the requirements
stipulated for the North American market as a component of drive applications.
You can find the relevant certificates on the Internet pages of the certifiers
(http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.html).
•Specification for semiconductor process equipment voltage drop immunity
SINAMICS S devices meet the requirements of standard SEMI F47-0706.
•Australia and New Zealand (RCM formerly C-Tick)
SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia
and New Zealand.
•Quality systems
Siemens AG employs a quality management system that meets the requirements of ISO
9001 and ISO 14001.
Standards that are not relevant
China Compulsory Certification
SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification
(CCC).

Introduction
1.6 Additional information
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18 Equipment Manual, 06/2020, 6SL3097-5AE00-0BP3
EMC limit values for South Korea
The mandatory EMC limits for Korea correspond to the limits of EN 61800-3 (EMC product
standard for adjustable speed electrical drive systems) for category C2 or to limit class A,
Group 1 according to EN 55011.
Compliance with the limits according to category C2 or class A, group 1 is achieved with
suitable additional measures. Further, additional measures may be required, such as using an
additional radio interference suppression filter (EMC filter).
The measures for EMC-compliant design of the system are described in detail in this manual
and in the "SINAMICS Low Voltage Engineering Manual".
The final statement regarding compliance with the standard is always specified by the
respective label attached to the individual unit.
1.6 Additional information
Ensuring reliable operation
The manual describes a desired state which, if maintained, ensures the required level of
operational reliability and compliance with EMC limit values.
Should there be any deviation from the requirements in the equipment manual, appropriate
actions (e.g. measurements) must be taken to check/prove that the required level of
operational reliability and compliance with EMC limit values are ensured.
Spare parts
Spare parts are available on the Internet at the following address
(https://support.industry.siemens.com/sc/de/en/sc/2110).
Product maintenance
The components are subject to continuous further development within the scope of product
maintenance (improvements to robustness, discontinuations of components, etc).
These further developments are "spare parts-compatible" and do not change the article
number.
In the scope of such spare parts-compatible further developments, connector/connection
positions are sometimes changed slightly. This does not cause any problems with proper use
of the components. Please take this fact into consideration in special installation situations
(e.g. allow sufficient clearance for the cable length).