Siemens Simatic RF600 User guide

Introduction
1
Safety Information
2
System overview
3
RF600 system planning
4
RF660R reader
5
Antennas
6
Transponder/tags
7
Accessories
8
Appendix
A
SIMATIC RF600
RFID systems
RF600
System Manual
09/2005 Edition, J31069 D0171-U001-
A
0-7618

Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in
connection with devices or components from other manufacturers which have been approved or recommended by
Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly
as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90437 NÜRNBERG
GERMANY
Order No.:
Edition 09/2005
Copyright © Siemens AG 2005.
Technical data subject to change

RF600
System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618, iii
Table of contents
1Introduction............................................................................................................................................. 1-1
1.1 Preface....................................................................................................................................... 1-1
1.2 Navigating in the system manual............................................................................................... 1-3
2Safety Information................................................................................................................................... 2-1
2.1 General safety instructions ........................................................................................................ 2-1
3System overview..................................................................................................................................... 3-1
3.1 RF System SIMATIC RF600...................................................................................................... 3-1
3.1.1 Application areas of RF600........................................................................................................ 3-2
3.1.2 Features..................................................................................................................................... 3-3
4RF600 system planning .......................................................................................................................... 4-1
4.1 Overview .................................................................................................................................... 4-1
4.2 Antenna configurations .............................................................................................................. 4-2
4.2.1 Antenna configuration example ................................................................................................. 4-2
4.2.2 Possibilities and application areas for antenna configurations.................................................. 4-3
4.2.3 Tag orientation in space............................................................................................................. 4-6
4.2.4 Specified minimum and maximum spacing of antennas ........................................................... 4-7
4.2.5 Mutual interference of readers (antennas)................................................................................. 4-9
4.2.6 Reading range ......................................................................................................................... 4-10
4.2.7 Increasing the probability of identification for tags - Antenna switching .................................. 4-11
4.3 Environmental conditions for transponders ............................................................................. 4-12
4.3.1 Basic rules................................................................................................................................ 4-12
4.4 The response of electromagnetic waves in the UHF band...................................................... 4-13
4.4.1 The effect of reflections and interference ................................................................................ 4-13
4.4.2 Influence of metals................................................................................................................... 4-14
4.4.3 Influence of liquids and non-metallic substances .................................................................... 4-15
4.5 Regulations applicable to frequency bands............................................................................. 4-16
4.5.1 Regulations for UHF frequency bands in Europe .................................................................... 4-16
4.5.2 Regulations for UHF frequency bands in the USA .................................................................. 4-18
4.6 Guidelines for electromagnetic compatibility (EMC)................................................................ 4-19
4.6.1 Overview .................................................................................................................................. 4-19
4.6.2 What does EMC mean?........................................................................................................... 4-20
4.6.3 Basic rules................................................................................................................................ 4-20
4.6.4 Propagation of electromagnetic interference........................................................................... 4-23
4.6.5 Prevention of interference sources .......................................................................................... 4-27
4.6.6 Equipotential bonding .............................................................................................................. 4-28
4.6.7 Cable shielding......................................................................................................................... 4-29
5RF660R reader....................................................................................................................................... 5-1
5.1 Description ................................................................................................................................. 5-1
5.1.1 Ordering data ............................................................................................................................. 5-2

Table of contents
RF600
iv System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618,
5.1.2 Design of the RF660R reader ....................................................................................................5-3
5.1.3 Status displays ........................................................................................................................... 5-4
5.1.4 Pin assignment of the serial interfaces ...................................................................................... 5-5
5.1.5 Pin assignment and connections of the digital I/O interface...................................................... 5-6
5.1.6 Power supply.............................................................................................................................. 5-8
5.1.7 Grounding connection................................................................................................................ 5-9
5.2 5-10
5.3 Installation /Mounting ............................................................................................................... 5-10
5.3.1 Mounting/Installation ................................................................................................................ 5-10
5.4 Configuration/integration.......................................................................................................... 5-10
5.4.1 Configuration............................................................................................................................ 5-10
5.4.2 Transmission protocols ............................................................................................................ 5-12
5.5 Maintenance and service ......................................................................................................... 5-13
5.6 Technical specifications ........................................................................................................... 5-14
5.6.1 Technical specifications of RF660R......................................................................................... 5-14
5.7 Dimension drawings................................................................................................................. 5-17
5.7.1 Dimension drawings................................................................................................................. 5-17
5.8 Certificates and approvals........................................................................................................ 5-18
5.8.1 FCC information ....................................................................................................................... 5-18
5.8.2 Compliance distance for RF Exposure .................................................................................... 5-18
6Antennas ................................................................................................................................................ 6-1
6.1 RF660A antenna ........................................................................................................................ 6-1
6.1.1 RF660A description.................................................................................................................... 6-1
6.1.2 Application Planning................................................................................................................... 6-4
6.1.3 Installation /Mounting ................................................................................................................. 6-6
6.1.4 Connecting an antenna to a reader ........................................................................................... 6-9
6.1.5 Technical specifications ........................................................................................................... 6-10
7Transponder/tags.................................................................................................................................... 7-1
7.1 Mode of operation of transponders ............................................................................................ 7-1
7.2 Transponder classes and generations....................................................................................... 7-2
7.3 Electronic Product Code (EPC) ................................................................................................. 7-4
8Accessories ............................................................................................................................................ 8-1
8.1 Wide-range power supply unit for SIMATIC RF systems .......................................................... 8-2
8.1.1 Features ..................................................................................................................................... 8-2
8.1.2 Scope of supply.......................................................................................................................... 8-4
8.1.3 Ordering data ............................................................................................................................. 8-4
8.1.4 Safety Information ...................................................................................................................... 8-4
8.1.5 Connecting ................................................................................................................................. 8-5
8.1.6 Technical specifications ............................................................................................................. 8-6
8.1.7 Modification possibilities............................................................................................................. 8-8
8.1.8 Pin assignment of DC outputs and mains connection ............................................................... 8-8
8.1.9 Dimension drawing..................................................................................................................... 8-9
A.1 Certificates and approvals..........................................................................................................A-1
A.2 Service and support ...................................................................................................................A-4
A.3 Contact partners.........................................................................................................................A-5
A.4 Training ......................................................................................................................................A-5

Table of contents
RF600
System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618, v

RF600
System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618, 1-1
Introduction 1
1.1 Preface
Purpose of this document
This system manual contains the information needed to plan and configure the system.
It is intended both for programming and testing/debugging personnel who commission the
system themselves and connect it with other units (automation systems, further
programming devices), as well as for service and maintenance personnel who install
expansions or carry out fault/error analyses.
Where this documentation is valid
This documentation is valid for all supplied variations of the SIMATIC RF600 system and
describes the state of delivery as of September 2005.
Conventions
The following terms/abbreviations are used synonymously in this document:
•Reader, read/write device, write/read device
•Tag, transponder, mobile data memory, data carrier, SmartLabel
•Communication module, interface module
History
Edition Remarks
09/2005 First Edition
Declaration of conformity
The EC declaration of conformity and the corresponding documentation are made available
to authorities in accordance with EC directives. Your sales representative can provide these
on request.

Introduction
1.1 Preface
RF600
1-2 System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618,
Observance of installation guidelines
The installation guidelines and safety instructions given in this documentation must be
followed during commissioning and operation.

Introduction
1.2 Navigating in the system manual
RF600
System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618, 1-3
1.2 Navigating in the system manual
Structure of contents Contents
Table of Contents Organization of the documentation, including the index of pages and chapters
Introduction Purpose, layout and description of the important topics.
Safety Information Refers to all the valid technical safety aspects which have to be adhered to while installing,
commissioning and operating the product/system and with reference to statutory
regulations.
System overview Overview of all RF identification systems, system overview of SIMATIC RF600
RFID system planning Information about possible applications of SIMATIC RF600, support for application
planning, tools for finding suitable SIMATIC RF600 components.
Readers Description of readers which can be used for SIMATIC RF600
Antennas Description of antennas which can be used for SIMATIC RF600
Transponders Description of transponders which can be used for SIMATIC RF600
Appendix Service and support, contact partners, training centers
List of abbreviations List of all abbreviations used in the document

Introduction
1.2 Navigating in the system manual
RF600
1-4 System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618,

RF600
System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618, 2-1
Safety Information 2
2.1 General safety instructions
Caution
Please observe the safety instructions on the back cover of this documentation.
SIMATIC RFID products comply with the salient safety specifications to IEC, EN, UL and
CSA. If you have questions about the admissibility of the installation in the designated
environment, please contact your service representative.
Caution
Alterations to the devices are not permitted.
Failure to observe this requirement shall constitute a revocation of the radio equipment
approval, CE approval and manufacturer's warranty.
Repairs
Repairs may only be carried out by authorized qualified personnel.
Warning
Unauthorized opening of and improper repairs to the device may result in substantial
damage to equipment or risk of personal injury to the user.

Safety Information
2.1 General safety instructions
RF600
2-2 System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618,
System expansion
Only install system expansion devices designed for this device. If you install other upgrades,
you may damage the system or violate the safety requirements and regulations for radio
frequency interference suppression. Contact your technical support team or your sales outlet
to find out which system upgrades are suitable for installation.
Caution
If you cause system defects by installing or exchanging system expansion devices, the
warranty becomes void.

RF600
System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618, 3-1
System overview 3
3.1 RF System SIMATIC RF600
SIMATIC RF600 is an identification system that operates in the UHF range. UHF technology
supports large write/read distances with passive tags.
The SIMATIC RF660-R read/write devices (readers), fitted for example on the gate of a
warehouse, automatically record every movement of goods, and signal these to the host
systems. The data are filtered and compressed there by data management software in order,
for example, to generate the receiving department transaction for the ERP system. At the
same time, the delivery can be automatically checked for correctness and completeness
prior to storage by means of the electronic delivery list.
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System overview
3.1 RF System SIMATIC RF600
RF600
3-2 System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618,
3.1.1 Application areas of RF600
RFID (radio frequency identification) permits interruption-free tracking and documentation of
all delivered, stocked and shipped goods in the incoming goods, warehouse, production
logistics and distribution departments. A small data medium - referred to as SmartLabel or
tag - is adhered to every item, package or palette, and contains all important information.
The data medium receives the power it requires via an antenna which is also used for data
transmission.
Equipped with a rugged casing to the high IP 65 degree of protection and suitable for use
over a wide range of temperatures, the reader is also a match for the demands of harsh
industrial conditions in, for example, warehouses or on loading ramps.

System overview
3.1 RF System SIMATIC RF600
RF600
System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618, 3-3
3.1.2 Features
The RF600 identification system has the following performance features:
RFID system RF600
Type Contactless RFID (Radio Frequency
IDentification) system in the UHF band
Transmission frequency 865-868 MHz (Europe)
902-928 MHz (USA)
Read/write distance Europe: < 3.5 m
USA: < 4 m
Data carrier/tags
Memory Up to 2048 bits
Type Smart Labels
Container tag (available soon)
Heat-resistant data medium (available soon)
Standards EPCglobal Class 1, Gen 2
ISO 18000-6B
Software
Data Manager PC software for
•Configuration and diagnostics
•Interfacing to IT systems
Configuration software PC software for parameterizing the RF660R
reader
System requirements Windows XP
with Net Framework 1.1

System overview
3.1 RF System SIMATIC RF600
RF600
3-4 System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618,

RF600
System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618, 4-1
RF600 system planning 4
4.1 Overview
You should observe the following criteria for implementation planning:
•Antenna configurations
•Environmental conditions for transponders
•The response of electromagnetic waves in the UHF band
•EMC directives

RF600 system planning
4.2 Antenna configurations
RF600
4-2 System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618,
4.2 Antenna configurations
4.2.1 Antenna configuration example
The following diagram shows an example of a portal configuration. The antenna are
positioned at the height at which the tags are expected which are to be identified. The
maximum width of the portal that is recommended for reliable operation is 4 m.
The diagram shows a configuration with two antennas. Up to four antennas can be used
depending on the local conditions.
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Figure 4-1 Typical gate configuration

RF600 system planning
4.2 Antenna configurations
RF600
System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618, 4-3
4.2.2 Possibilities and application areas for antenna configurations
Some basic antenna configurations and possible fields of application are shown below.
Antenna configuration 1: Description/ application areas

This arrangement of antennas is appropriate when the tags
to be read are only located on one side of the items to be
identified, e.g. when palettes are to be identified on which
the tags to be read must be on a prespecified side.
① Tag
Antenna configuration 2: Description/ application areas

Preferred application: In the identification of goods in
loading portals. The tag is located in the field of radiation of
two antennas; for reliable tag reading, the height of the tag
above floor level must therefore be known with reasonable
accuracy.
① Tag

RF600 system planning
4.2 Antenna configurations
RF600
4-4 System Manual, 09/2005 Edition, J31069 D0171-U001-A0-7618,
Antenna configuration 3: Description/ application areas

Preferred application: In the identification of goods in
loading portals. Similar to configuration 2, but with additional
reading reliability when the tag is at an angle to the vertical.
① Tag
Antenna configuration 4: Description/ application areas

Preferred application: In the identification of goods in
loading portals. The tag is located in the field of radiation of
all four antennas, so the tag position can vary more than in
configuration 2 for reliable tag identification.
① Tag