Siemens Simatic RF600 User guide

Draft Version 02.06.2010

Draft Version 02.06.2010

SIMATIC Sensors
RFID systems
SIMATIC RF600
System Manual
06/2010
J31069-D0171-U001-A10-7618
Introduction
1
Safety Information
2
System overview
3
RF600 system planning
4
Readers
5
Antennas
6
Transponder/tags
7
Integration into networks
8
System diagnostics
9
Accessories
10
Appendix
A
Draft Version 02.06.2010

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and safety
instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying
risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
J31069-D0171-U001-A10-7618
Ⓟ 06/2010
Copyright © Siemens AG 2005,
2010.
Technical data subject to change
Draft Version 02.06.2010

Table of contents
1Introduction.................................................................................................................................................13
1.1 Preface........................................................................................................................................13
1.2 Navigating in the system manual.................................................................................................14
2Safety Information......................................................................................................................................15
2.1 General safety instructions..........................................................................................................15
2.2 Safety instructions for third-party antennas as well as for modifications to the RF600 system...16
2.3 Safety distance to transmitter antenna........................................................................................17
2.3.1 Safety distance between transmitter antenna and personnel.....................................................17
2.3.2 Minimum distance to antenna in accordance with ETSI..............................................................18
2.3.3 Minimum distance to antenna in accordance with FCC (USA)....................................................19
3System overview........................................................................................................................................21
3.1 RF System SIMATIC RF600.......................................................................................................21
3.1.1 Application areas of RF600.........................................................................................................23
3.1.2 System components (hardware/software)...................................................................................23
3.1.3 Features......................................................................................................................................25
4RF600 system planning..............................................................................................................................29
4.1 Overview......................................................................................................................................29
4.2 Possible system configurations...................................................................................................29
4.2.1 Scenario for incoming goods.......................................................................................................29
4.2.2 Scenario for material handling control.........................................................................................31
4.2.3 Scenario for workpiece identification...........................................................................................33
4.2.4 Scenario for Intra logistics...........................................................................................................34
4.2.5 Scenario for outgoing goods........................................................................................................36
4.3 Antenna configurations................................................................................................................38
4.3.1 Antenna configuration example...................................................................................................38
4.3.2 Possibilities and application areas for antenna configurations....................................................39
4.3.3 Tag orientation in space..............................................................................................................43
4.3.4 Specified minimum and maximum spacing of antennas.............................................................44
4.3.5 Mutual interference of readers (antennas)..................................................................................46
4.3.6 Reading range.............................................................................................................................46
4.3.7 Operation of several readers within restricted space..................................................................46
4.3.7.1 Dense Reader Mode...................................................................................................................46
4.3.7.2 Optimizing tag reading accuracy.................................................................................................48
4.3.7.3 Optimization of robustness of tag data accesses for readers that are operated simultaneously 49
4.3.7.4 Frequency hopping......................................................................................................................50
4.3.7.5 Listen before talk.........................................................................................................................51
4.4 Environmental conditions for transponders/tags.........................................................................51
4.4.1 Basic rules...................................................................................................................................51
4.5 The response of electromagnetic waves in the UHF band..........................................................51
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4.5.1 The effect of reflections and interference....................................................................................51
4.5.2 Influence of metals......................................................................................................................52
4.5.3 Influence of liquids and non-metallic substances........................................................................52
4.5.4 Influence of external components................................................................................................53
4.6 Regulations applicable to frequency bands.................................................................................53
4.6.1 Regulations for UHF frequency bands in Europe........................................................................54
4.6.1.1 Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.2.1).............................54
4.6.1.2 Regulations for frequency bands according to EN 300 220 (short range device).......................55
4.6.1.3 Partial abrogation of the regulations for France..........................................................................55
4.6.1.4 Regulations for UHF frequency bands in Europe (ETSI EN 302 208 V1.1.2).............................57
4.6.2 Regulations for UHF frequency bands in China..........................................................................58
4.6.3 Regulations for UHF frequency bands in Thailand......................................................................59
4.6.4 Regulations for UHF frequency bands in the USA......................................................................60
4.7 Operation of RF600 readers according to EN 302208 V1.2.1 and EN 302208 V1.1.1...............60
4.7.1 Validity of the standards..............................................................................................................60
4.7.2 Disturbances when operating readers according to ETSI EN V1.1.1 and V1.2.1 in mixed mode61
4.7.3 Preventing interference in mixed operation.................................................................................62
4.7.3.1 Mixed operation - dense mode....................................................................................................63
4.7.3.2 Preventing interference in mixed operation.................................................................................64
4.7.3.3 Example 1: Recommended channel assignment mixed operation..............................................65
4.7.3.4 Example 2: Recommended channel assignment mixed operation..............................................66
4.7.4 Possible causes of error..............................................................................................................67
4.8 Guidelines for electromagnetic compatibility (EMC)....................................................................69
4.8.1 Overview......................................................................................................................................69
4.8.2 What does EMC mean?..............................................................................................................70
4.8.3 Basic rules...................................................................................................................................71
4.8.4 Propagation of electromagnetic interference...............................................................................72
4.8.5 Prevention of interference sources..............................................................................................75
4.8.6 Equipotential bonding..................................................................................................................76
4.8.7 Cable shielding............................................................................................................................77
5Readers......................................................................................................................................................79
5.1 RF620R reader............................................................................................................................80
5.1.1 Description...................................................................................................................................80
5.1.1.1 Ordering data...............................................................................................................................81
5.1.1.2 Status display..............................................................................................................................82
5.1.1.3 Pin assignment of the RS422 interface.......................................................................................83
5.1.1.4 Pin assignment of the connecting cable......................................................................................83
5.1.1.5 Grounding connection.................................................................................................................84
5.1.2 Planning application....................................................................................................................84
5.1.2.1 Minimum mounting clearances of two readers............................................................................84
5.1.2.2 Antenna diagram for RF620R (ETSI)..........................................................................................85
5.1.2.3 Antenna diagram for RF620R (FCC)...........................................................................................88
5.1.2.4 Interpretation of directional radiation patterns.............................................................................91
5.1.2.5 Antenna/read point configurations...............................................................................................91
5.1.3 Installing/Mounting.......................................................................................................................91
5.1.3.1 Mounting/Installing FCC..............................................................................................................92
5.1.4 Configuration/integration.............................................................................................................93
5.1.4.1 Transmission protocols................................................................................................................94
5.1.5 Technical data.............................................................................................................................94
5.1.5.1 Mechanical data..........................................................................................................................94
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5.1.5.2 Technical data according to EPC and ISO..................................................................................95
5.1.5.3 Maximum number of readable tags.............................................................................................96
5.1.6 Dimension drawings....................................................................................................................97
5.1.7 Certificates and approvals...........................................................................................................97
5.1.7.1 FCC, IC-FCB approval and UL certification.................................................................................98
5.1.7.2 FCC information..........................................................................................................................98
5.2 RF630R reader............................................................................................................................99
5.2.1 Description...................................................................................................................................99
5.2.1.1 Ordering data.............................................................................................................................100
5.2.1.2 Status display............................................................................................................................101
5.2.1.3 Pin assignment of the RS422 interface.....................................................................................102
5.2.1.4 Pin assignment of the connecting cable....................................................................................103
5.2.1.5 Grounding connection...............................................................................................................104
5.2.2 Planning application..................................................................................................................104
5.2.2.1 Minimum mounting clearances of two antennas of different readers........................................104
5.2.2.2 Antenna/read point configurations.............................................................................................104
5.2.3 Installing/Mounting.....................................................................................................................105
5.2.3.1 Mounting/Installation..................................................................................................................105
5.2.4 Configuration/integration...........................................................................................................106
5.2.4.1 Transmission protocols..............................................................................................................107
5.2.5 Technical data...........................................................................................................................107
5.2.5.1 Mechanical data........................................................................................................................107
5.2.5.2 Technical data according to EPC and ISO................................................................................109
5.2.5.3 Maximum number of readable tags...........................................................................................110
5.2.6 Dimension drawings..................................................................................................................111
5.2.7 Certificates and approvals.........................................................................................................112
5.2.7.1 FCC information........................................................................................................................112
5.2.7.2 IC-FCB information....................................................................................................................113
5.3 RF670R reader..........................................................................................................................114
5.3.1 Description.................................................................................................................................114
5.3.1.1 Overview....................................................................................................................................114
5.3.1.2 Ordering data.............................................................................................................................115
5.3.1.3 Status display............................................................................................................................117
5.3.1.4 Pin assignment of the digital I/O interface.................................................................................118
5.3.1.5 Connection scheme for the digital I/O interface.........................................................................118
5.3.1.6 Pin assignment for power supply...............................................................................................123
5.3.1.7 Pin assignment for Industrial Ethernet interface........................................................................124
5.3.1.8 Grounding connection...............................................................................................................125
5.3.2 Planning the use........................................................................................................................125
5.3.2.1 Firmware and software compatibility.........................................................................................125
5.3.2.2 Antenna/read point configurations.............................................................................................126
5.3.3 Installing / mounting...................................................................................................................126
5.3.4 Configuration/integration...........................................................................................................127
5.3.4.1 Configuration.............................................................................................................................127
5.3.5 Technical data...........................................................................................................................128
5.3.5.1 Mechanical data........................................................................................................................128
5.3.5.2 Technical data according to EPC and ISO................................................................................130
5.3.6 Dimension drawings..................................................................................................................131
5.3.6.1 Dimension drawings..................................................................................................................131
5.3.7 Certificates and approvals.........................................................................................................132
5.3.7.1 CE mark.....................................................................................................................................132
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5.3.7.2 FCC, IC-FCB approval and UL certification...............................................................................132
5.3.7.3 FCC information........................................................................................................................132
5.3.7.4 IC-FCB information....................................................................................................................133
5.4 RF660R reader..........................................................................................................................133
5.4.1 Description.................................................................................................................................133
5.4.1.1 Ordering data.............................................................................................................................134
5.4.1.2 Design of the RF660R reader....................................................................................................136
5.4.1.3 Status displays..........................................................................................................................137
5.4.1.4 Pin assignment of the serial interfaces......................................................................................138
5.4.1.5 Pin assignment and connections of the digital I/O interface......................................................139
5.4.1.6 Pin assignment of the connecting cable....................................................................................140
5.4.1.7 Power supply.............................................................................................................................141
5.4.1.8 Grounding connection...............................................................................................................142
5.4.2 Planning application..................................................................................................................142
5.4.2.1 Increasing the probability of identification for tags - Antenna switching....................................143
5.4.3 Installation /Mounting.................................................................................................................144
5.4.4 Configuration/integration ..........................................................................................................144
5.4.4.1 Configuration.............................................................................................................................144
5.4.4.2 Transmission protocols..............................................................................................................146
5.4.5 Technical specifications.............................................................................................................146
5.4.5.1 Mechanical data........................................................................................................................146
5.4.5.2 Technical data according to EPC and ISO................................................................................147
5.4.6 Dimension drawings..................................................................................................................149
5.4.7 Certificates and approvals.........................................................................................................150
5.4.7.1 CE mark.....................................................................................................................................150
5.4.7.2 FCC information........................................................................................................................150
5.4.7.3 IC-FCB information....................................................................................................................151
6Antennas..................................................................................................................................................153
6.1 Overview....................................................................................................................................153
6.2 RF620A antenna.......................................................................................................................154
6.2.1 Description.................................................................................................................................154
6.2.2 Ordering data.............................................................................................................................155
6.2.3 Installation and assembly..........................................................................................................156
6.2.3.1 RF620A mounting types............................................................................................................156
6.2.4 Connecting an antenna to the reader........................................................................................156
6.2.4.1 Overview....................................................................................................................................156
6.2.4.2 Connecting RF620A to RF670R................................................................................................157
6.2.4.3 Connecting RF620A to RF630R................................................................................................157
6.2.4.4 Connecting RF620A to RF660R................................................................................................158
6.2.5 Alignment of transponders to the antenna.................................................................................158
6.2.6 Parameterization of RF620A for RF660R..................................................................................161
6.2.7 Antenna patterns.......................................................................................................................163
6.2.7.1 Antenna pattern ETSI................................................................................................................163
6.2.7.2 Antenna pattern FCC.................................................................................................................166
6.2.7.3 Interpretation of directional radiation patterns...........................................................................168
6.2.8 Read/write ranges.....................................................................................................................169
6.2.9 Technical data...........................................................................................................................173
6.2.10 Dimension drawing....................................................................................................................174
6.2.11 Approvals & certificates.............................................................................................................174
6.2.11.1 CE mark.....................................................................................................................................174
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6.2.11.2 FCC approvals...........................................................................................................................175
6.3 RF660A antenna.......................................................................................................................175
6.3.1 RF660A description...................................................................................................................175
6.3.2 Antenna pattern.........................................................................................................................177
6.3.3 Interpretation of directional radiation patterns...........................................................................179
6.3.4 Installation and assembly..........................................................................................................180
6.3.5 Connecting an antenna to a reader...........................................................................................180
6.3.6 Technical specifications.............................................................................................................181
6.4 Guidelines for selecting RFID UHF antennas............................................................................181
6.4.1 Note safety information..............................................................................................................181
6.4.2 Preconditions for selecting RFID UHF antennas.......................................................................182
6.4.3 General application planning.....................................................................................................182
6.4.3.1 Overview of the total SIMATIC RF600 system and its influencing factors................................182
6.4.3.2 Environmental conditions..........................................................................................................183
6.4.3.3 General procedure.....................................................................................................................183
6.4.4 Antennas...................................................................................................................................185
6.4.4.1 Types of antenna and properties...............................................................................................185
6.4.4.2 Antenna parameters..................................................................................................................185
6.4.5 Antenna cables..........................................................................................................................196
6.4.5.1 Selection criteria........................................................................................................................196
6.4.5.2 Notes on use.............................................................................................................................197
6.4.6 Overview of parameterization of RF600 reader.........................................................................198
6.4.7 Application example..................................................................................................................198
6.5 Mounting types..........................................................................................................................200
6.5.1 Overview....................................................................................................................................200
6.5.2 Ordering data.............................................................................................................................200
6.5.3 Mounting with antenna mounting plate......................................................................................201
6.5.4 Mounting with antenna mounting kit..........................................................................................203
7Transponder/tags.....................................................................................................................................205
7.1 Overview....................................................................................................................................205
7.1.1 Tags in different sizes and types...............................................................................................205
7.1.2 Mode of operation of transponders/tags....................................................................................205
7.1.3 Transponder classes and generations......................................................................................206
7.1.4 Electronic Product Code (EPC).................................................................................................209
7.2 SIMATIC RF630L Smartlabel....................................................................................................210
7.2.1 Features....................................................................................................................................210
7.2.2 Minimum spacing between labels..............................................................................................211
7.2.3 Memory configuration for smart labels with MLFBs -00, -01, -02..............................................212
7.2.4 Memory configuration................................................................................................................212
7.2.5 Memory configuration for smart labels with MLFB -03..............................................................213
7.2.6 Memory configuration................................................................................................................214
7.2.7 Ordering data.............................................................................................................................216
7.2.8 Technical data...........................................................................................................................216
7.2.9 Dimension drawings..................................................................................................................218
7.3 SIMATIC RF680L Smartlabel....................................................................................................220
7.3.1 Certificates and approvals.........................................................................................................220
7.3.2 Dimension drawing....................................................................................................................220
7.3.3 Features....................................................................................................................................220
7.3.4 Ordering data.............................................................................................................................221
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7.3.5 Minimum spacing between labels..............................................................................................222
7.3.6 Memory configuration................................................................................................................223
7.3.7 Technical data...........................................................................................................................226
7.3.7.1 Mechanical data........................................................................................................................226
7.3.7.2 Electrical data............................................................................................................................226
7.3.7.3 Memory specifications...............................................................................................................227
7.3.7.4 Environmental conditions..........................................................................................................227
7.4 SIMATIC RF610T......................................................................................................................227
7.4.1 Characteristics...........................................................................................................................227
7.4.2 Ordering data.............................................................................................................................228
7.4.3 Safety instructions for the device/system..................................................................................228
7.4.4 Minimum spacing between labels..............................................................................................229
7.4.5 Memory configuration................................................................................................................230
7.4.6 Technical data...........................................................................................................................233
7.4.6.1 Mechanical data........................................................................................................................233
7.4.6.2 Electrical data............................................................................................................................233
7.4.6.3 Memory specifications...............................................................................................................234
7.4.6.4 Environmental conditions..........................................................................................................234
7.4.7 Certificates and approvals.........................................................................................................234
7.4.8 Dimension drawing....................................................................................................................235
7.5 SIMATIC RF620T......................................................................................................................235
7.5.1 Characteristics...........................................................................................................................235
7.5.2 Ordering data.............................................................................................................................236
7.5.3 Planning the use........................................................................................................................237
7.5.3.1 Reading range when mounted on non-metallic carriers............................................................237
7.5.3.2 Directional radio pattern of the transponder on non-metallic surfaces......................................237
7.5.3.3 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 240
7.5.3.4 Reading range when mounted on flat metallic carrier plates.....................................................240
7.5.3.5 Influence of conducting walls on the reading range..................................................................241
7.5.3.6 Directional radio pattern of the transponder on metallic surfaces.............................................243
7.5.3.7 Reading range when mounted on ESD carrier materials..........................................................244
7.5.3.8 Communication with multiple transponders...............................................................................246
7.5.4 Mounting instructions.................................................................................................................246
7.5.5 Memory configuration................................................................................................................248
7.5.6 Technical Specifications............................................................................................................249
7.5.6.1 Mechanical data........................................................................................................................249
7.5.6.2 Electrical data............................................................................................................................249
7.5.6.3 Memory specifications...............................................................................................................250
7.5.6.4 Environmental conditions..........................................................................................................250
7.5.6.5 Chemical resistance of the transponder RF620T......................................................................251
7.5.7 Certificates and approvals.........................................................................................................254
7.5.7.1 Certificates and approvals.........................................................................................................254
7.5.8 Dimension drawing....................................................................................................................255
7.6 SIMATIC RF630T......................................................................................................................256
7.6.1 Characteristics...........................................................................................................................256
7.6.2 Ordering data.............................................................................................................................257
7.6.3 Planning application..................................................................................................................257
7.6.3.1 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 257
7.6.3.2 Reading range when mounted on flat metallic carrier plates.....................................................259
7.6.3.3 Influence of conducting walls on the reading range..................................................................260
7.6.3.4 Directional radiation pattern of the transponder........................................................................262
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7.6.4 Mounting instructions.................................................................................................................263
7.6.5 Memory configuration................................................................................................................264
7.6.6 Technical specifications.............................................................................................................267
7.6.6.1 Mechanical data........................................................................................................................267
7.6.6.2 Electrical data............................................................................................................................267
7.6.6.3 Memory specifications...............................................................................................................268
7.6.6.4 Environmental conditions..........................................................................................................268
7.6.6.5 Chemical resistance of the transponder....................................................................................268
7.6.7 Certificates and approvals.........................................................................................................270
7.6.8 Dimension drawing....................................................................................................................271
7.7 SIMATIC RF640T......................................................................................................................271
7.7.1 Characteristics...........................................................................................................................271
7.7.2 Ordering data.............................................................................................................................272
7.7.3 Planning the use........................................................................................................................273
7.7.3.1 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 273
7.7.3.2 Reading range when mounted on flat metallic carrier plates.....................................................273
7.7.3.3 Influence of conducting walls on the reading range..................................................................274
7.7.3.4 Directional radiation pattern of the transponder........................................................................276
7.7.3.5 Reading range when mounted on non-metallic carriers............................................................277
7.7.3.6 Use of the transponder in the Ex protection area......................................................................277
7.7.3.7 Use of the transponder in hazardous areas for gases...............................................................278
7.7.3.8 Use of the transponder in hazardous areas for dusts................................................................279
7.7.4 Mounting instructions.................................................................................................................279
7.7.5 Memory configuration................................................................................................................281
7.7.6 Technical Specifications............................................................................................................282
7.7.6.1 Mechanical data........................................................................................................................282
7.7.6.2 Electrical data............................................................................................................................282
7.7.6.3 Memory specifications...............................................................................................................283
7.7.6.4 Environmental conditions..........................................................................................................283
7.7.6.5 Chemical resistance of the RF640T transponder......................................................................284
7.7.7 Certificates and approvals.........................................................................................................286
7.7.7.1 Manufacturer's declaration RF640T UHF Tool Tag Version 1..................................................286
7.7.8 Dimension drawing....................................................................................................................287
7.8 SIMATIC RF640T Gen 2...........................................................................................................287
7.8.1 Characteristics...........................................................................................................................287
7.8.2 Ordering data.............................................................................................................................289
7.8.3 Planning the use........................................................................................................................289
7.8.3.1 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 289
7.8.3.2 Reading range when mounted on flat metallic carrier plates.....................................................290
7.8.3.3 Reading range when mounted on non-metallic carriers............................................................291
7.8.3.4 Influence of conducting walls on the reading range..................................................................292
7.8.3.5 Directional radiation pattern of the transponder........................................................................293
7.8.3.6 Use of the transponder in the Ex protection area......................................................................295
7.8.3.7 Use of the transponder in hazardous areas for gases...............................................................295
7.8.3.8 Use of the transponder in hazardous areas for dusts................................................................296
7.8.4 Mounting instructions.................................................................................................................297
7.8.5 Memory configuration................................................................................................................298
7.8.6 Technical Specifications............................................................................................................301
7.8.6.1 Mechanical data........................................................................................................................301
7.8.6.2 Electrical data............................................................................................................................301
7.8.6.3 Memory specifications...............................................................................................................302
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7.8.6.4 Environmental conditions..........................................................................................................302
7.8.6.5 Chemical resistance of the RF640T Gen 2 transponder...........................................................303
7.8.7 Certificates and approvals.........................................................................................................305
7.8.7.1 Manufacturer's declaration RF640T Gen 2 UHF Tool Tag Version 1........................................305
7.8.8 Dimension drawing....................................................................................................................306
7.9 SIMATIC RF680T......................................................................................................................306
7.9.1 Characteristics...........................................................................................................................306
7.9.2 Ordering data.............................................................................................................................307
7.9.3 Planning the use........................................................................................................................308
7.9.3.1 Reading range when mounted on non-metallic carriers............................................................308
7.9.3.2 Directional radiation pattern of the transponder on non-metallic surfaces................................309
7.9.3.3 Optimum antenna/transponder positioning with plane mounting of the transponder on metal. 311
7.9.3.4 Reading range when mounted on plane metallic carrier plates................................................312
7.9.3.5 Influence of conducting walls on the reading range..................................................................312
7.9.3.6 Directional radiation pattern of the transponder on metallic surfaces.......................................314
7.9.4 Mounting instructions.................................................................................................................316
7.9.5 Memory configuration................................................................................................................317
7.9.6 Technical specifications.............................................................................................................320
7.9.6.1 Mechanical data........................................................................................................................320
7.9.6.2 Electrical data............................................................................................................................320
7.9.6.3 Memory specifications...............................................................................................................320
7.9.6.4 Environmental conditions..........................................................................................................321
7.9.6.5 Chemical resistance of the RF680T transponder......................................................................321
7.9.7 Certificates and approvals.........................................................................................................322
7.9.8 Dimension drawing....................................................................................................................323
8Integration into networks..........................................................................................................................325
8.1 Overview of parameterization of RF600 reader.........................................................................325
8.2 Integration in IT networks via RF-MANAGER...........................................................................326
8.2.1 RF-MANAGER and PC integration of the RF600 reader.........................................................326
8.2.1.1 Tasks of RF-MANAGER............................................................................................................326
8.2.1.2 RF-MANAGER components......................................................................................................327
8.2.1.3 Connecting principle..................................................................................................................328
8.2.1.4 Pin assignment for TRP-C06 interface converter......................................................................328
8.2.1.5 Pin assignment connector EX-42054-9-8S interface converter card.........................................329
8.2.1.6 Number of readers.....................................................................................................................330
8.3 Integration in IT networks via the user application....................................................................330
8.3.1 Interfacing with RF670R via XML..............................................................................................330
8.3.2 Interfacing with RF660R via XML..............................................................................................330
8.4 Integration in SIMATIC networks...............................................................................................331
8.4.1 RF620R/RF630R.......................................................................................................................331
9System diagnostics...................................................................................................................................337
9.1 Error messages and flash codes for RF670R...........................................................................337
9.2 Error messages and flash codes for RF660R...........................................................................337
9.3 Error messages and flash codes for RF620R/RF630R.............................................................338
10 Accessories..............................................................................................................................................343
10.1 Wide-range power supply unit for SIMATIC RF systems..........................................................343
Table of contents
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10.1.1 Features....................................................................................................................................343
10.1.2 Scope of supply.........................................................................................................................344
10.1.3 Ordering data.............................................................................................................................344
10.1.4 Safety Information.....................................................................................................................344
10.1.5 Connecting................................................................................................................................346
10.1.6 Technical specifications.............................................................................................................347
10.1.7 Pin assignment of DC outputs and mains connection...............................................................348
10.1.8 Dimension drawing....................................................................................................................349
10.1.9 Certificates and approvals.........................................................................................................350
AAppendix...................................................................................................................................................351
A.1 Certificates and approvals.........................................................................................................351
A.2 National regulations...................................................................................................................353
A.2.1 Exceptions for certain regions in France...................................................................................353
A.3 Service & Support......................................................................................................................354
Glossary...................................................................................................................................................357
Index.........................................................................................................................................................359
Table of contents
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Introduction 1
1.1 Preface
Purpose of this document
This system manual contains the information needed to plan and configure the RF600 system.
It is intended both for programming and testing/debugging personnel who commission the
system themselves and connect it with other units (automation systems, further programming
devices), as well as for service and maintenance personnel who install expansions or carry
out fault/error analyses.
Scope of this documentation
This documentation is valid for all supplied versions of the SIMATIC RF600 system and
describes the state of delivery as of June 2010.
Conventions
The following terms/abbreviations are used synonymously in this document:
● Reader, write/read device
● Tag, transponder, mobile data memory, data carrier, SmartLabel
● Communication module, interface module
Registered trademarks
SIMATIC ® is a registered trademark of the Siemens AG.
History
Edition Comment
11/2005 First edition
03/2006 2. revised edition
04/2006 3. revised and extended edition
Details in the technical descriptions were revised.
06/2006 4. revised and extended edition
07/2008 5. revised and extended edition
11/2008 6. revised and extended edition:
new RF620R and RF630R readers
07/2009 7. 7th revised and extended edition:
FCC approval RF620R/RF630R
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Edition Comment
10/2009 8th. revised and expanded edition for multitag
mode
12/2009 9. revised and extended edition
06/2010 10. revised and extended edition
Declaration of conformity
The EC declaration of conformity and the corresponding documentation are made available
to authorities in accordance with EC directives. Your sales representative can provide these
on request.
Observance of installation guidelines
The installation guidelines and safety instructions given in this documentation must be followed
during commissioning and operation.
1.2 Navigating in the system manual
Structure of contents Contents
Table of contents Organization of the documentation, including the index of pages and chapters
Introduction Purpose, layout and description of the important topics.
Safety Information Refers to all the valid technical safety aspects which have to be adhered to while installing,
commissioning and operating the product/system and with reference to statutory regulations.
System overview Overview of all RF identification systems, system overview of SIMATIC RF600.
RF600 system planning Information about possible applications of SIMATIC RF600, support for application planning,
tools for finding suitable SIMATIC RF600 components.
Readers Description of readers which can be used for SIMATIC RF600.
Antennas Description of antennas which can be used for SIMATIC RF600.
Transponder/tags Description of transponders which can be used for SIMATIC RF600.
Integration into networks Integration of the RF600 reader to higher-level systems, control.
System diagnostics Description of the flash codes and error codes of the reader.
Accessories Connecting cable, wide-range power supply unit, technical data, ordering lists, dimension
drawings
Appendix Service and support, contact partners, training centers.
List of abbreviations List of all abbreviations used in the document.
Introduction
1.2 Navigating in the system manual
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Safety Information 2
2.1 General safety instructions
CAUTION
Please observe the safety instructions on the back cover of this documentation.
SIMATIC RFID products comply with the salient safety specifications to VDE/DIN, IEC, EN,
UL and CSA. If you have questions about the admissibility of the installation in the designated
environment, please contact your service representative.
CAUTION
Alterations to the devices are not permitted.
Failure to observe this requirement shall constitute a revocation of the radio equipment
approval, CE approval and manufacturer's warranty.
Repairs
Repairs may only be carried out by authorized qualified personnel.
WARNING
Unauthorized opening of and improper repairs to the device may result in substantial damage
to equipment or risk of personal injury to the user.
System expansion
Only install system expansion devices designed for this device. If you install other upgrades,
you may damage the system or violate the safety requirements and regulations for radio
frequency interference suppression. Contact your technical support team or where you
purchased your device to find out which system expansion devices may safely be installed.
CAUTION
If you cause system defects by improperly installing or exchanging system expansion
devices, the warranty becomes void.
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2.2 Safety instructions for third-party antennas as well as for modifications
to the RF600 system
Always observe the following general safety instructions before selecting a component from
a different vendor:
The manufacturer accepts no responsibility for functional suitability or legal implications for the
installation of third-party components.
NOTICE
Loss of radio equipment approvals
Alterations to the SIMATIC RF600 devices themselves are not permitted. Failure to observe
this requirement shall constitute a revocation of the CE, FCC, UL, CSA radio equipment
approvals and the manufacturer's warranty.
Modifications to the SIMATIC RF600 system
CAUTION
Damage to the system
If you install unsuitable or unapproved extensions, you may damage the system or violate
the safety requirements and regulations for radio frequency interference suppression.
Contact your technical support team or where you purchased your device to find out which
system extensions may safely be installed.
CAUTION
Loss of warranty
If you cause defects on the SIMATIC RF600 system by improperly installing or exchanging
system expansions, the warranty becomes void.
NOTICE
Loss of validity for type tests and certificates
SIMATIC RFID products comply with the salient safety specifications to VDE/DIN, IEC, EN,
UL and CSA. When using RFID components which do not belong to the RF600 range of
products, the validity of all type tests as well as all certificates relevant to the RF600 are
canceled: CE, FCC, UL, CSA.
Safety Information
2.2 Safety instructions for third-party antennas as well as for modifications to the RF600 system
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Note
User responsibility for modified product
As a user of the modified product, you accept responsibility for use of the complete RFID
product comprising both SIMATIC RF600 components and third-party RFID components.
This particularly applies to modification or replacement of:
● Antennas
● Antenna cables
● readers
●Power supply units with connection cables
2.3 Safety distance to transmitter antenna
2.3.1 Safety distance between transmitter antenna and personnel
For antenna configurations where it is possible to be briefly or constantly within the
transmission range of the antennas, as in loading ramps, for example, minimum distances
must be maintained.
Limits
The ICRP (International Commission of Radiological Protection) has worked out limit values
for human exposure to HF fields that are also recommended by the ICNIRP (International
Commission of Non Ionizing Radiological Protection). In German legislation on emissions
(since 1997), the following limit values apply. These can vary according to frequency:
Frequency f [MHz] Electrical field strength E [V/m] Magnetic field strength H [A/m]
10 - 400 27,5 0,073
400 - 2.000 1.375 x f1/2 0.0037 x f1/2
2.000 - 300.000 61 0,16
The limit values for the 900 MHz reader antenna alternating field are thus:
Electrical field strength: E = 41.25 V/m
Magnetic field strength: H = 0.111 A/m
HF power density: E x H = 4.57 W/m2
Safety Information
2.3 Safety distance to transmitter antenna
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2.3.2 Minimum distance to antenna in accordance with ETSI
Minimum distance to antenna in accordance with ETSI (EU, EFTA, Turkey)
At a transmission frequency of 900 MHz, the wavelength of the electromagnetic wave λ is
approximately 0.34 m. For distances less than 1 λ in the near field, the electrical field strength
diminishes exponentially to the power three over distance, and for distances greater than 1 λ,
it diminishes exponentially to the power two over distance.
The horizontal line at 41.25V/m marks the "safety limit value".
For the maximum permisisble transmission power in accordance with ETSI (2W ERP), the
"safety distance" d = 0.24 m. This means that personnel should not remain closer than 24cm
to the transmitter antenna for extended periods (more than several hours without interruption).
Remaining within the vicinity of the antenna for a brief period, even for repeated periods (at a
distance < 0.24 m), is harmless according to current knowledge.
Distance to transmitter antenna [m] Feld strength [V/m] % of limit value
110 24
5 2 5
If the transmitter power is set lower than the highest permissible value (2 watts ERP), the
"safety distance" reduces correspondingly.
The values for this are as follows:
Radiated power ERP [W] Safety distance to transmitter antenna [m]
2,0 0,24
1,0 0,17
0,5 0,12
Safety Information
2.3 Safety distance to transmitter antenna
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