Siemens SINAMICS G120P User manual

Line filter
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SINAMICS
SINAMICS G120P
Line filter
Operating Instructions
Control version V4.6
11/2013
A5E32844996B AA
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Technical specifications
5

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E32844996B AA
Ⓟ
10/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
mai
ntenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Operating Instructions, 11/2013, A5E32844996B AA 5
Table of contents
1 Safety information ................................................................................................................................... 7
1.1 Warnings ........................................................................................................................................7
1.2 Safety and application instructions ................................................................................................8
1.3 Components that can be destroyed by electrostatic discharge (ESD) ..........................................9
2 General................................................................................................................................................. 11
3 Mechanical installation .......................................................................................................................... 15
4 Electrical installation.............................................................................................................................. 17
5 Technical specifications ........................................................................................................................ 19

Table of contents
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Safety information
1
1.1
Warnings
WARNING
Dangerous electrical voltage
Hazardous voltages are present when electrical equipment is in operation.
Severe personal injury or substantial material damage may result if these warnings are not
observed.
Only qualified personnel are permitted to work on or around the equipment.
These personnel must be thoroughly familiar with all the warnings and maintenance
procedures described in these operating instructions.
The successful and safe operation of this device is dependent on correct transport, proper
storage and installation, as well as careful operation and maintenance.
National safety guidelines must be observed.
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" according to
EN 50110 must always be observed:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
Note
Use of copper cables for a UL-approved system
For a UL
-approved system use 60/75°C copper conductors only.

Safety information
1.2 Safety and application instructions
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1.2
Safety and application instructions
DANGER
Dangerous electrical voltage
This equipment is used in industrial high-voltage installations. During operation, this
equipment contains live, bare parts. For this reason, they could cause severe injury or
significant material damage if the required covers are removed, if they are used or operated
incorrectly, or have not been properly maintained.
When the machines are used in non-industrial areas, the installation location must be
protected against unauthorized access (protective fencing, appropriate signs).
Preconditions
The persons responsible for the safety of the plant or system must ensure that the following
conditions are met:
●Basic planning work for the system and all work relating to transportation, assembly,
installation, commissioning, maintenance and repairs is carried out by qualified personnel
and checked by responsible, suitably skilled personnel.
●The Operating Instructions and machine documentation are always available.
●The technical specifications regarding the applicable installation, connection,
environmental, and operating conditions are always observed.
●The plant-specific assembly and safety guidelines are observed and personal protection
equipment is used.
●Unqualified personnel are forbidden from using these machines and working near them.
These Operating Instructions are intended for qualified personnel and only contain
information and notes relating to the intended purpose of the machines.
The Operating Instructions and machine documentation are written in different languages as
specified in the delivery contracts.
Note
Support by SIEMENS service centers
We recommend engaging the support and services of your local Siemens service center for
all planning, installation, commissioning and maintenance work.

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
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Operating Instructions, 11/2013, A5E32844996B AA 9
1.3
Components that can be destroyed by electrostatic discharge (ESD)
CAUTION
Components sensitive to electrostatic charge
The board contains components that can be destroyed by electrostatic discharge. These
components can be easily destroyed if not handled properly. If you do have to use
electronic boards, however, please observe the following:
•You should only touch electronic boards if absolutely necessary.
•When you touch boards, however, your body must be electrically discharged
beforehand.
•Boards must not come into contact with highly insulating materials (such as plastic
parts, insulated desktops, articles of clothing manufactured from man-made fibers).
•Boards must only be placed on conductive surfaces.
•Boards and components should only be stored and transported in conductive packaging
(such as metalized plastic boxes or metal containers).
•If the packaging material is not conductive, the boards must be wrapped with a
conductive packaging material (such as conductive foam rubber or household aluminum
foil).
The necessary ESD protective measures are clearly illustrated in the following diagram:
●a = conductive floor surface
●b = ESD table
●c = ESD shoes
●d = ESD overall
●e = ESD wristband
●f = cabinet ground connection
●g = contact with conductive flooring
Figure 1-1 ESD protective measures

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
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10 Operating Instructions, 11/2013, A5E32844996B AA

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General
2
Description
The line filters limit the conducted interference emitted by the converter units to permissible
values.
To reduce emissions, the Power Modules are equipped as standard with a line filter in
accordance with the limit values defined in category C3 (environment 2). The additional line
filters described here can be fitted for use in environment 1 (category C2).
In conjunction with line reactors, line filters limit the conducted interference emitted by the
Power Modules to the limit values defined in product standard EN 61800-3. Provided that the
system has been set up in accordance with the EMC installation guidelines, the limit values
at the installation location will be in accordance with the requirements for environment 1.
CAUTION
Connectable networks
Line filters are suitable for direct connection to TN or TT line supplies with grounded neutral
point.
Line filters are designed for connection to systems with a continuous level to voltage
harmonics in accordance with EN 61000-2-4, Class 3.
NOTICE
Maximum motor cable length
The maximum permissible total motor cable length is 100 m when using the line filters.
Shielded motor cable lengths must always be used.
NOTICE
Maintain ventilation clearances
A ventilation clearance of 100 mm above and below the component must be observed to
prevent thermal overloading of the filter.

General
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NOTICE
Do not interchange the I/Os
The connections must not be interchanged:
connect the incoming line cable to LINE/NETZ L1, L2, and L3 and the outgoing cable to the
line reactor to LOAD/LAST L1', L2', L3'.
If this is not observed, the line filter may be damaged.
If you are carrying out work on the line filter, you must wait for the discharge time to elapse
(approx. 5 mins). The line filter must not be short-circuited to reduce the discharge time.
NOTICE
High leakage current
The line filters listed conduct a high leakage current via the PE conductor. A permanent PE
connection for the line filter or control cabinet is required due to the high leakage current of
the line filters.
According to EN 61800-5-1, Section 6.3.6.7, the minimum cross-section of the protective
ground conductor must conform to the local safety regulations for protective ground
conductors for equipment with a high leakage current.
Note
High-voltage test
If a high
-voltage test is conducted with alternating voltage in the system, the line filter must
be disconnected to obtain correct measurement results.
NOTICE
Use only approved line filters
Using line filters not approved by SIEMENS for SINAMICS can lead to line-side harmonics
that can interfere with or damage other loads powered from the network.
NOTICE
Component cooling
Provisions for component cooling must be made at the installation site. Power loss data is
given in the technical specifications.

General
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Assignment of line filter and Power Module
Table 2- 1 Assignment of line filter and Power Module
Power Module
Unit rating of the Power Module
Suitable line filter
Line voltage 380 – 480 V 3 AC
6SL3310-1PE33-0AA0
160 kW
6SL3000-0BE33-1AA0
6SL3310-1PE33-7AA0
200 kW
6SL3000-0BE33-1AA0

General
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Mechanical installation
3
When the line filter is installed in a cabinet, it must be positioned directly beside the Power
Module.
The line reactor must be positioned between the line filter and Power Module. Cabling must
be kept as short as possible.
To prevent interference being injected into the interference-suppressed line cable (this can,
in some cases, nullify the effects of the line filter), the line cable to the line filter must be
routed separately from other cables.
The housing of the Power Module and line filter must be connected with low resistance for
high-frequency interference currents. This can be achieved by installing the Power Module
and line filter on the same mounting plate. The Power Module and line filter must be
connected to the mounting plate with the greatest possible surface area. The best solution
here is to use a metallic, bare, oil-free mounting plate (e.g., made of stainless steel or
galvanized sheet-steel) because the entire contact surface establishes the electrical contact.
If a painted mounting plate is used, the screw positions for the Power Module and line filter
must free of paint to ensure electrical contact with the mounting plate.
The motor must always be connected using a shielded cable. The shield must be applied to
the motor and Power Module with the greatest possible surface area.
The ground wire for the motor must be fed directly back to the Power Module.

Mechanical installation
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Dimension drawing
Figure 3-1 Dimension drawing, line filter
Table 3- 1 Dimensions of the line filter (all data in mm)
6SL3000-
0BE33-1AA0
W
360
H
240
D
116
a1
40
a2
25
a3
5
a4
15
a5
11
b
270
h1
200
h2
100
t1
2
t2
78.2
n1
1)
220
n2
1)
210
n3
330
n4
-
d
9
1) Lengths n1 and n2 correspond to the distance between holes

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Electrical installation
4
Important safety precautions
WARNING
Dangerous electrical voltage
The devices are operated with high voltages.
All connection work must be carried out in a no-voltage condition!
All work on the device must be carried out by trained personnel only.
Death, serious injury, or substantial material damage can result if these warning notices are
not observed.
Work on an open device must be carried out with extreme caution because external supply
voltages may be present. The power and control terminals may be live even when the
motor is not running.
Dangerously high voltage levels are still present in the cabinet up to 5 minutes after it has
been disconnected due to the DC link capacitors on the Power Module. For this reason, the
unit should not be opened until a reasonable period of time has elapsed.
The operator is responsible for ensuring that the line reactor and other components are
installed and connected in accordance with the recognized technical rules in the country of
installation and applicable regional guidelines. Special attention should be paid to cable
dimensioning, fuses, grounding, shutdown, disconnection, and overcurrent protection.
If a protective device trips in a branch circuit, a fault current may have been interrupted. To
reduce the risk of fire or an electric shock, the current-conducting parts and other
components in the cabinet unit should be inspected and damaged parts replaced. When a
protective device trips, the cause of the trip must be identified and rectified.

Electrical installation
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Connection
When connecting the line filter and line reactor, you must take into account the following
conditions to ensure that they function correctly:
●Use shielded control cables. The shield must be connected at both ends.
●With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
●Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals DCP/DCN)
to other components (e.g., Braking Module). In particular, you must ensure that control
cables and power cables are not routed in parallel in a joint cable raceway, even if all the
cables are shielded.
●You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
●The ground wire for the motor must be fed directly back to the Power Module.
Connection overview
Figure 4-1 Connecting the line filter, line reactor, and Power Module
Figure 4-2 Connection overview of the line filter

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Technical specifications
5
General technical data
Table 5- 1 General technical data
Line frequency
47 ... 63 Hz
Product standard
EN 61800-5-1
Overload capacity 1.60 x IRfor 3 s followed by
1.36 x IRfor 60 s followed by
1.00 x I
R
for 240 s
Specific technical data
Table 5- 2 Technical data of line filter 380 V – 480 V 3 AC
Order number
6SL3000-
0BE33-1AA0
Rated voltage
V
380 V 3 AC –10% to 480 V 3 AC +10% (-15% < 1 min)
Rated current I
R
A
400
Power loss
kW
0.042
Line/load connection M10 connecting
lugs
PE connection
M8
Degree of protection
IP00
Dimensions
Width
Height
Depth
mm
mm
mm
360
240
116
Weight kg 12.7

Technical specifications
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