Siemens SINAMICS G130 User manual

Line filter
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SINAMICS
SINAMICS G130
Line filter
Operating Instructions
Control version V4.7
04/2014
A5E00331460A
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Technical specifications
5

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00331460A
Ⓟ
08/2014 Subject to change
Copyright © Siemens AG 2004 - 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
mai
ntenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Operating Instructions, 04/2014, A5E00331460A 5
Table of contents
1 Safety information ................................................................................................................................... 7
1.1 General safety instructions ............................................................................................................7
1.2 Handling electrostatic sensitive devices (ESD) ...........................................................................11
2 General................................................................................................................................................. 13
3 Mechanical installation .......................................................................................................................... 17
4 Electrical installation.............................................................................................................................. 19
5 Technical specifications ........................................................................................................................ 21

Table of contents
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6Operating Instructions, 04/2014, A5E00331460A

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Operating Instructions, 04/2014, A5E00331460A 7
Safety information
1
1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical equipment if you are appropriately qualified.
•Always observe the country-specific safety rules for all work.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a zero-voltage state, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check that every auxiliary circuit is de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Take measures to prevent reconnection of the energy sources.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Death or serious injury can result when live parts are touched in the event of a fault.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Safety information
1.1 General safety instructions
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8Operating Instructions, 04/2014, A5E00331460A
WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the cores of power cables that are not used at
one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Danger to life due to fire spreading if the housing is inadequate
Fire and smoke can cause severe injury or material damage.
•Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire inside and
outside the device is prevented.
•Ensure that smoke can escape via designated paths.

Safety information
1.1 General safety instructions
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Operating Instructions, 04/2014, A5E00331460A 9
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or cause material damage.
•When close to components, switch off all wireless devices and mobile phones.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is a greater load on the motor insulation as result of a ground fault in an IT system. A
possible result is the failure of the insulation with a risk for personnel as a result of fire and
smoke.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel as a
result of fire and smoke. This can also result in increased downtime and reduced service
lives of devices/systems.
•Ensure compliance with the specified minimum clearances as ventilation clearance for
the respective component. They can be found in the dimension drawings or in the
"Product-specific safety instructions" at the start of the respective section.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in death or serious injury.
•Check the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.

Safety information
1.1 General safety instructions
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10 Operating Instructions, 04/2014, A5E00331460A
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high-voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
Note
Use of copper cables for a UL-approved system
For a UL
-approved system use 60/75° C copper conductors only.

Safety information
1.2 Handling electrostatic sensitive devices (ESD)
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Operating Instructions, 04/2014, A5E00331460A 11
1.2
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g. conductive foam rubber or
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
The necessary ESD protective measures are clearly illustrated in the following diagram:
●a = conductive floor surface
●b = ESD table
●c = ESD shoes
●d = ESD overall
●e = ESD wristband
●f = cabinet ground connection
●g = contact with conductive flooring
Figure 1-1 ESD protective measures

Safety information
1.2 Handling electrostatic sensitive devices (ESD)
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12 Operating Instructions, 04/2014, A5E00331460A

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General
2
Description
The line filters limit the conducted interference emitted by the converter units to permissible
values.
To reduce emissions, the Power Modules are equipped as standard with a line filter in
accordance with the limit values defined in category C3 (environment 2). The additional line
filters described here can be fitted for use in environment 1 (category C2).
In conjunction with line reactors, line filters limit the conducted interference emitted by the
Power Modules to the limit values defined in product standard EN 61800-3. Provided that the
system has been set up in accordance with the EMC installation guidelines, the limit values
at the installation location will be in accordance with the requirements for environment 1.
WARNING
Danger to life if the fundamental safety instructions and remaining risks are not carefully
observed
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
CAUTION
Risk of burns due to high surface temperatures of the line filter
The line filter can become very hot. You can get seriously burnt when touching the surface.
•Mount the line filter so that contact is not possible. If this is not possible, attach a clearly
visible and understandable warning notice at hazardous positions.
•To prevent adjacent components from suffering damage due to these high
temperatures, maintain a clearance of 100 mm on all sides of the line filter.

General
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14 Operating Instructions, 04/2014, A5E00331460A
NOTICE
Line filter damage by connecting to impermissible line supplies
The line filters are only suitable for direct connection to TN or TT systems with grounded
neutral point. Line filters are designed for connection to systems with a continuous level to
voltage harmonics according to EN 61000-2-4, class 3. Connecting the line filter to other
systems causes damage.
•Only connect the line filter to TN or TT systems with grounded neutral point and a
continuous level to voltage harmonics in accordance with EN 61000-2-4, Class 3.
NOTICE
Line filter damage due to interchanged connections
The line filter will be damaged if the input and output connections are interchanged.
•Connect the incoming line cable to LINE L1, L2, L3.
•Connect the outgoing cable to the line reactor to LOAD L1', L2', L3'.
WARNING
Fire hazard due to overheating because of inadequate ventilation clearances
Insufficient ventilation clearances result in overheating with danger to persons as a result of
smoke and fire. Damage can still occur on the line filter.
•For this reason, maintain the 100 mm clearances above and below the line filter.
WARNING
Danger to life due to high leakage currents caused by an interrupted external protective
conductor
The drive components conduct a high leakage current via the protective conductor.
Touching conductive parts when the protective conductor is interrupted can result in death
or serious injury.
•Ensure that the external protective conductor satisfies at least one of the following
conditions:
–It has been laid so that it is protected from mechanical damage. 1)
–For an individual core, it has a cross-section of at least 10 mm² Cu.
–If it is a conductor of a multi-conductor cable, it has a cross-section of at least 2.5
mm² Cu.
–It has a second protective conductor in parallel with the same cross-section.
–It complies with the local regulations for equipment with increased leakage current.
1) Cables laid within control cabinets or closed machine housings are considered to be
adequately protected against mechanical damage.

General
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Operating Instructions, 04/2014, A5E00331460A 15
CAUTION
Fire hazard due to overheating when the total length of the power cables is exceeded
Overheating of the line filter and fire can result when the total length of the motor cables is
exceeded.
•Ensure that the total length of the motor cables does not exceed 100 m.
NOTICE
Destruction or damage to additional loads as a result of undesirable line harmonics
Line harmonics can occur if line filters that differ from those listed in this manual are used.
These can disturb or damage other loads connected to the line supply.
•Only use line filters that are listed in this manual.
NOTICE
Destruction or damage to components by incorrectly connecting the line filter
When incorrectly connecting the line filter, these components can be destroyed or
damaged.
•Only connect the Line Module to the SINAMICS line filter via the associated line reactor.
•Connect additional loads upstream of the SINAMICS line filter (if required, via a
separate line filter).
Note
Disconnect the line filter for a high-voltage test
If a high
-voltage test is conducted with alternating voltage in the system, the existing line
filters must be disconnected in order to obtain accurate measurements.
The connection clip to the interference suppression capacitor in the Power Module must also
be removed for a high
-voltage test with direct voltage.

General
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16 Operating Instructions, 04/2014, A5E00331460A
Assignment of line filter and Power Module
Table 2- 1 Assignment of line filter and Power Module
Power Module
Unit rating of the Power Module
Suitable line filter
Line voltage 3-phase 380 – 480 VAC
6SL3310-1GE32-1AAx
110 kW
6SL3000-0BE32-5AA0
6SL3310-1GE32-6AAx
132 kW
6SL3000-0BE34-4AA0
6SL3310-1GE33-1AAx
160 kW
6SL3000-0BE34-4AA0
6SL3310-1GE33-8AAx
200 kW
6SL3000-0BE34-4AA0
6SL3310-1GE35-0AAx
250 kW
6SL3000-0BE36-0AA0
6SL3310-1GE36-1AAx
315 kW
6SL3000-0BE41-2AA0
6SL3310-1GE37-5AAx
400 kW
6SL3000-0BE41-2AA0
6SL3310-1GE38-4AAx
450 kW
6SL3000-0BE41-2AA0
6SL3310-1GE41-0AAx
560 kW
6SL3000-0BE41-2AA0
Line voltage 3-phase 500 – 600 VAC
6SL3310-1GF31-8AAx
110 kW
6SL3000-0BG32-5AA0
6SL3310-1GF32-2AAx
132 kW
6SL3000-0BG32-5AA0
6SL3310-1GF32-6AAx
160 kW
6SL3000-0BG34-4AA0
6SL3310-1GF33-3AAx
200 kW
6SL3000-0BG34-4AA0
6SL3310-1GF34-1AAx
250 kW
6SL3000-0BG34-4AA0
6SL3310-1GF34-7AAx 315 kW
6SL3000-0BG36-0AA0
6SL3310-1GF35-8AAx
400 kW
6SL3000-0BG41-2AA0
6SL3310-1GF37-4AAx 500 kW
6SL3000-0BG41-2AA0
6SL3310-1GF38-1AAx
560 kW
6SL3000-0BG41-2AA0
Line voltage 3-phase 660 – 690 VAC
6SL3310-1GH28-5AAx
75 kW
6SL3000-0BG32-5AA0
6SL3310-1GH31-0AAx
90 kW
6SL3000-0BG32-5AA0
6SL3310-1GH31-2AAx
110 kW
6SL3000-0BG32-5AA0
6SL3310-1GH31-5AAx
132 kW
6SL3000-0BG32-5AA0
6SL3310-1GH31-8AAx
160 kW
6SL3000-0BG32-5AA0
6SL3310-1GH32-2AAx
200 kW
6SL3000-0BG32-5AA0
6SL3310-1GH32-6AAx
250 kW
6SL3000-0BG34-4AA0
6SL3310-1GH33-3AAx
315 kW
6SL3000-0BG34-4AA0
6SL3310-1GH34-1AAx
400 kW
6SL3000-0BG34-4AA0
6SL3310-1GH34-7AAx
450 kW
6SL3000-0BG36-0AA0
6SL3310-1GH35-8AAx
560 kW
6SL3000-0BG41-2AA0
6SL3310-1GH37-4AAx
710 kW
6SL3000-0BG41-2AA0
6SL3310-1GH38-1AAx
800 kW
6SL3000-0BG41-2AA0

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Operating Instructions, 04/2014, A5E00331460A 17
Mechanical installation
3
When the line filter is installed in a cabinet, it must be positioned directly beside the Power
Module.
The line reactor must be positioned between the line filter and Power Module. Cabling must
be kept as short as possible.
To prevent interference being injected into the interference-suppressed line cable (this can,
in some cases, nullify the effects of the line filter), the line cable to the line filter must be
routed separately from other cables.
The housing of the Power Module and line filter must be connected with low resistance for
high-frequency interference currents. This can be achieved by installing the Power Module
and line filter on the same mounting plate. The Power Module and line filter must be
connected to the mounting plate with the greatest possible surface area. The best solution
here is to use a metallic, bare, oil-free mounting plate (e.g. made of stainless steel or
galvanized sheet-steel) because the entire contact surface establishes the electrical contact.
If a painted mounting plate is used, the screw positions for the Power Module and line filter
must free of paint to ensure electrical contact with the mounting plate.
The motor must always be connected using a shielded cable. The shield must be applied to
the motor and Power Module with the greatest possible surface area.
The ground wire for the motor must be fed directly back to the Power Module.

Mechanical installation
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18 Operating Instructions, 04/2014, A5E00331460A
Dimension drawing
Figure 3-1 Dimension drawing, line filter
Table 3- 1 Dimensions of the line filter (all data in mm)
6SL3000-
0BE32-5AA0
0BG32-5AA0
0BE34-4AA0
0BG34-4AA0
0BE36-0AA0
0BG36-0AA0
0BE41-2AA0
0BG41-2AA0
W
360
360
400
425
H
240
240
265
265
D
116
116
140
145
a1
40
40
40
50
a2
25
25
25
50
a3
5
5
8
10
a4
15
15
15
20
a5
11
11
11
14
b
270
270
310
300
h1
200
200
215
215
h2
100
100
120
142
t1
2
2
3
2.5
t2
78.2
78.2
90
91
n1
1)
220
220
240
240
n2
1)
210
210
250
255
n3
330
330
370
385
n4
-
-
125
127.5
d
9
9
12
12
1)
Lengths n1 and n2 correspond to the drill hole spacing

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Operating Instructions, 04/2014, A5E00331460A 19
Electrical installation
4
Connection
When connecting the line filter and line reactor, you must take into account the following
conditions to ensure that they function correctly:
●Use shielded control cables. The shield must be connected at both ends.
●With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
●Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals
DCPA/DCNA) to other components (e.g. Braking Module). In particular, you must ensure
that control cables and power cables are not routed in parallel in a joint cable raceway,
even if all the cables are shielded.
●You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
●The ground wire for the motor must be fed directly back to the Power Module.
Connection overview
Figure 4-1 Connecting the line filter, line reactor, and Power Module

Electrical installation
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20 Operating Instructions, 04/2014, A5E00331460A
Figure 4-2 Connection overview of the line filter