SIGMA TEK CCP 521 User manual

C-DIAS PROCESSOR MODULE CCP 521
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C-DIAS Processor Module CCP 521
The CCP 521 processor module runs the control program and
thereby represents an essential component of an automation sys-
tem. The internal DC/DC converter powers all modules on a
C-DIAS module carrier.
The CAN bus, an Ethernet interface or the USB device (Mini USB)
can be used as the online interface.
A 7-segment display and 2 status LEDs provide information on the
actual status of the CPU.
For program updates, the integrated USB Host interface can be
used (USB stick, keyboard). With help from the exchangeable SD
card, the entire control program can be easily exchanged.
The CCP 521 processor module is designed to be mounted in the
control cabinet.
With the integrated VARAN manager, the processor module offers the possibility to con-
struct a high-performance VARAN system to operate for example, decentralized I/O mod-
ules, drive systems or communication modules.
Compatibility
Completely PC-compatible. The CCP 521 works with standard PC BIOS and therefore no
SIGMATEK-specific BIOS is needed; the LASAL operating system in provided.

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Technical Data
Performance data
Processor
EDGE-Technology X86 compatible
16-bit data bus
Clock frequency
500 MHz
Addressable I/O/P modules
VARAN bus: 65.280
CAN bus: 32
C-DIAS bus: 8
Internal I/O
No
Internal cache
32-kbyte L1 Cache
256-kbyte L2 Cache
BIOS
AMI
Internal program and data memory (DDR2
RAM)
64 Mbytes
Internal remnant data memory
512 Kbytes (1)
Internal storage device (IDE)
512 MByte microSD card
Interface connections
1 x USB Host 2.0 (full speed 12 Mbit/s)
1 x USB Device 1.1
1 x Ethernet
1 x CAN
1 x VARAN-Out (Manager) (maximum length: 100 m)
1 x C-DIAS
Data buffer
Yes
Status display
Yes
Status LEDs
Yes
Real-time clock
Yes (buffering approximately 10 days)
(1) See chapter “Note on SRAM Behavior”
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Electrical requirements
Supply voltage
+18 –30 V DC
Supply voltage (UL)
18 –30 V DC (Class 2)
Current consumption of (+24 V)
power supply
Typically 150 mA
Maximum 500 mA
Current consumption of (+24 V)
power supply (UL)
Maximum 500 mA
Starting current
For a very short time (~20 ms) : 30 A
Power supply on the C-DIAS bus
Supplied by the CCP 521
Current load on C-DIAS bus
(power supply for I/O/P modules).
Maximum 1.2 A
Only US and Canada:
Use class 2 power supply only!
Seulement Etats-Unis et Canada:
Utilisez alimentation de la classe 2 uniquement!
Standard configuration
Ethernet 1
IP: 10.10.150.1
Subnet-Mask: 255.0.0.0
CAN bus
Station: 00
Baud rate: 01 = 500 kBaud
Problems can arise if a control is connected to an IP network, which contains
modules that do not run a SIGMATEK operating system. With such devices, Ether-
net packets could be sent to the control with such a high frequency (i.e. broad-
casts), that the high interrupt load could cause a real-time runtime error or runtime
error. By configuring the packet filter (Firewall or Router) accordingly however, it is
possible to connect a network with SIGMATEK hardware to a third party network
without triggering the error mentioned above.
Des problèmes peuvent survenir si un automate est connecté à un réseau IP con-
tenant des modules qui ne fonctionnent pas sous un système d'exploitation
SIGMATEK. Avec de tels dispositifs, les paquets Ethernet peuvent être envoyés à
l’automate avec une fréquence tellement élevée (càd. diffusion), que les interrup-
tions ainsi générées peuvent provoquer une erreur d'exécution. En configurant
d’une façon appropriée le filtre de paquets (pare-feu ou un routeur) il est toutefois
possible de connecter un réseau avec le matériel SIGMATEK à un réseau tiers sans
déclencher l'erreur mentionnée ci-dessus.
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Miscellaneous
Article number
12-104-521
Hardware version
2.x
Project back-up
Internally on the microSD card
Standard
UL508 (E247993)
Environmental conditions
Storage temperature
-10 ... +85 °C
Operating temperature
0 ... +60 °C
Humidity
10 - 90 %, uncondensed
EMV stability
According to EN 61000-6-2 (industrial area)
Shock resistance
EN 60068-2-27
150 m/s²
Protection Type
EN 60529
IP20
Protection Type (UL)
open type device
Pollution degree
2
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Mechanical Dimensions
104.10 (dimensioning incl. covers)
24.90
129
109.2

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Connector Layout

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X1: USB Device 1.1
X2: USB Host 2.0
It should be noted that many of the USB devices on the market do not comply with
USB specifications; this can lead to device malfunctions. It is also possible that
these devices will not be detected at the USB port or function correctly. Therefore,
it is recommended that every USB stick be tested before actual use.
Il faut souligner que la plupart des périphériques USB sur le marché ne sont pas
conformes aux spécifications USB, ce qui peut entraîner des dysfonctionnements
de l'appareil. Il est également possible que ces dispositifs ne seront pas détectés
par le port USB ou qu’ils ne fonctionnent pas correctement. Par conséquent, il est
recommandé que chaque clé USB soit testée avant l'utilisation sur l’automate.
X3: Ethernet
Pin
Function
1
+5 V
2
D-
3
D+
4
-
5
GND
Pin
Function
1
+5 V
2
D-
3
D+
4
GND
Pin
Function
1
TX+
2
TX-
3
RX+
4 - 5
-
6
RX-
7 - 8
-
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X4: VARAN-Out
More information on the VARAN bus can be found in the VARAN bus specifica-
tions!
X5: CAN-Bus
X6: Power plug
Pin
Function
1
TX+ / RX+
2
TX- / RX-
3
RX+ / TX+
4 - 5
-
6
RX- / TX-
7 - 8
-
Pin
Function
1
CAN A (CAN LOW)
2
CAN B (High)
3
CAN A (CAN LOW)
4
CAN B (High)
5
GND
6
-
Pin
Function
1
+24 V supply
2
GND
1
1 2
65

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X7: microSD Card
It is recommended that only storage media provided by SIGMATEK
(CompactFlash cards, microSD cards etc.) be used.
Order number for the 512-Mbyte EDGE microSD card: 12-630-051
The number of read and write actions have a significant influence on the
lifespan of the storage media.
Il est recommandé de n’utiliser que les supports de stockage approuvés par SIG-
MATEK (compact flash, microSD, etc.).
Numéro de commande pour la carte microSD 512 Mo Edge est le: 12-630-051
Le nombre de cycles de lecture et d'écriture a l’influence notable sur la durée de
vie des supports de stockage.
Pin
Function
1
DAT2
2
CD/DAT3
3
CMD
4
+3V3
5
Clk
6
GND
7
DAT0
8
DAT1

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Exchanging the microSD card
The microSD card is located under the LED cover.
To exchange the microSD card, carefully lift the LED cover.
The microSD card is located on the left side and can be
disengaged by lightly pressing on the card itself.
Remove the microSD card.