SIGMA TEK CP 313 User manual

CP 313
S-DIAS CPU Module
Operating Manual
Date of creation: 24.10.2019
Version date: 29.05.2020
Article number: 20-004-313-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2019
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or
distributed in any form (print, photocopy, microfilm or in any other process) without express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible
for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its
use.

S-DIAS CPU MODULE CP 313
29.05.2020 Page 1
S-DIAS CPU Module CP 313
with 1 Ethernet
1 EtherCAT Drive Controller
1 VARAN Out
1 USB Device
1 microSD
1 USB Host
1 CAN
The S-DIAS CP 313 CPU module is a high-performance
processor unit for the S-DIAS I/O modules. Through the
various interfaces, such as Ethernet, EtherCAT, VARAN,
CAN bus, USB and an exchangeable microSD card, this
module can be used for a variety of applications.
Additionally, a RealTimeClock and zero voltage proof
RAM space with buffer battery are provided.
The CPU and the I/O modules are powered by the
integrated power supply module.

CP 313 S-DIAS CPU MODULE
Page 2 29.05.2020
Contents
1Introduction............................................................................. 5
1.1 Target Group/Purpose of this Manual ........................................5
1.2 Important Reference Documentation .........................................5
1.3 Contents of Delivery.....................................................................5
2Basic Safety Guidelines......................................................... 6
2.1 Symbols Used...............................................................................6
2.2 Disclaimer......................................................................................7
2.3 General Safety Guidelines ...........................................................8
3Norms and Guidelines............................................................ 9
3.1 Guidelines......................................................................................9
3.1.1 EU Declaration of Conformity..............................................................9
4Technical Data .......................................................................10
4.1 Performance Data.......................................................................10
4.2 Standard Configuration..............................................................11
4.3 Electrical Requirements.............................................................12
4.3.1 Module Supply (Input) .......................................................................12
4.3.2 S-DIAS Bus Supply (Output) .............................................................12
4.4 Miscellaneous .............................................................................14
4.5 Environmental Conditions.........................................................14
5Mechanical Dimensions........................................................15

S-DIAS CPU MODULE CP 313
29.05.2020 Page 3
6Connector Layout..................................................................16
6.1 Status LEDs Interface Part.........................................................17
6.2 Status LEDs Supply Part............................................................18
6.3 Connectors..................................................................................19
6.4 Applicable Connector Cables....................................................22
6.5 Applicable Connectors...............................................................23
6.6 Label Field ...................................................................................24
7CAN Bus Setup......................................................................25
7.1 CAN Bus Station Number ..........................................................25
7.2 Number of CAN Bus Participants..............................................25
7.3 CAN Bus Data Transfer Rate .....................................................25
7.4 CAN Bus Termination.................................................................26
8Buffer Battery ........................................................................27
9Wiring.....................................................................................28
9.1 Wiring Example...........................................................................28
9.2 Note..............................................................................................29
9.3 Shielding......................................................................................30
9.4 ESD Protection............................................................................30
10 Process Diagram...................................................................31
11 Status and Error Messages..................................................32
12 Application Exceptions.........................................................40

CP 313 S-DIAS CPU MODULE
Page 4 29.05.2020
12.1 The File System does not Support Safe Writing through SRAM
......................................................................................................40
12.2 Data Breakpoint ..........................................................................40
13 Strain Relief............................................................................41
14 Recommended Shielding......................................................42
14.1 Wiring from the Control Cabinet to an External Component.43
14.2 Wiring Outside of the Control Cabinet .....................................44
14.3 Interference SourcesShielding for Wiring Within the Control
Cabinet.........................................................................................45
14.4 Connecting Noise Generating Components............................46
14.5 Shielding Between Two Control Cabinets ...............................47
15 Working with and on the CP 313 ..........................................48
16 Transport/Storage..................................................................48
17 Mounting.................................................................................49
18 Maintenance...........................................................................51
18.1 Service.........................................................................................51
18.2 Repair...........................................................................................51
19 Disposal..................................................................................52

S-DIAS CPU MODULE CP 313
29.05.2020 Page 5
1 Introduction
1.1 Target Group/Purpose of this Manual
This manual contains all information required for operating the CP 313.
This manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
•Design specification VARAN
These documents can be downloaded from our website or obtained through SIGMATEK
Support.
1.3 Contents of Delivery
1x CP 313
1x opposing connector
On receipt and before first use, check the device for damage. If the device
is damaged, contact our customer service and do not install it in your
system.
Damaged components can disturb or damage the system.

CP 313 S-DIAS CPU MODULE
Page 6 29.05.2020
2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Identifies an immediate danger with high risk, which will lead to immediate
death or serious injury if not avoided.
WARNING
Identifies a possible danger with a mid-level risk, which can lead to death or
(serious) injury if not avoided.
CAUTION
Identifies a low risk danger, which can lead to injury or property damage if
not avoided.
Provides user tips, informs of special features and identifies especially
important information in the text.
Danger for ESD-sensitive components

S-DIAS CPU MODULE CP 313
29.05.2020 Page 7
2.2 Disclaimer
The contents of this document were prepared with the greatest care.
However, deviations cannot be ruled out. This document is regularly
checked and required corrections are included in the subsequent versions.
The machine manufacturer is responsible for the proper assembly, as well
as device configuration. The machine operator is responsible for safe
handling, as well as proper operation.
The current document can be found on our website. If necessary, contact
our support.
Subject to technical changes, which improve the performance of the
devices. The following documentation is purely a product description. It
does not guarantee properties under the warranty.
Please thoroughly read the corresponding data sheets, operating
instructions and this system handbook before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.
The general and special safety instructions described in the following
sections, as well as technical regulations, must therefore be observed.

CP 313 S-DIAS CPU MODULE
Page 8 29.05.2020
2.3 General Safety Guidelines
According to EU Guidelines, the operating instructions are a component of
a product.
This manual must therefore be accessible in the vicinity of the machine
since it contains important instructions.
This technical documentation should be included in the sale, rental or
transfer of the product, or its online availability indicated.
Maintain this manual in readable condition and keep it accessible for
reference.
Operate the unit with devices and accessories approved by SIGMATEK
only.
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!

S-DIAS CPU MODULE CP 313
29.05.2020 Page 9
3 Norms and Guidelines
3.1 Guidelines
The panel was constructed in compliance with European Union guidelines.
3.1.1 EU Declaration of Conformity
EU Declaration of Conformity
The product CP 313 conforms to the following European guidelines:
•2014/35/EU Low-voltage guideline
•2014/30/EU “Electromagnetic Compatibility” (EMC guideline)
•2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Guideline)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.

CP 313 S-DIAS CPU MODULE
Page 10 29.05.2020
4 Technical Data
4.1 Performance Data
Processor
EDGE2-Technology Dual Core
Processor cores
2
Internal cache
32-kbyte L1 Instruction Cache
32-kbyte L1 Data Cache
512-Kbyte L2 Cache
Addressable I/O/P module
VARAN Bus: 65.280
CAN participants: > 110
S-DIAS bus: 64
Internal I/O
no
Internal program and data
memory (DDR3 RAM)
256-Mbyte
Internal remnant
data memory
256-kByte SRAM (battery buffered)
Internal storage device
512-Mbyte microSD card
Interfaces
1x Ethernet
1x EtherCAT Drive Controller
1x VARAN Out (Manager) (maximum cable length: 100 m)
1x CAN
1x USB host 2.0 (high speed 480 Mbit/s)
1x USB-OTG (host/device), type Mini B
1x S-DIAS (with manager)
EtherCAT
Class A with Distributed Clock
Status display
no
Status LEDs
yes
Real-time clock
yes (battery buffered)
Cooling
passive (fanless)

S-DIAS CPU MODULE CP 313
29.05.2020 Page 11
4.2 Standard Configuration
Ethernet 1
X6
IP: 10.10.150.1
Subnet mask: 255.0.0.0
CAN bus
X2
Station 00
Baud rate: 01 = 500 kBaud
Problems can arise if a control is connected to an IP network, which
contains modules that are not running with a SIGMATEK operating system.
With such devices, Ethernet packets could be sent to the control with such
a high frequency (i.e. broadcasts), that the high interrupt load could cause a
real-time runtime error or runtime error. By configuring the packet filter
(Firewall or Router) accordingly however, it is possible to connect a network
with SIGMATEK hardware to a third party network without triggering the
error mentioned above.
Des problèmes peuvent survenir si un automate est connecté à un réseau
IP contenant des modules qui ne fonctionnent pas sous un système
d'exploitation SIGMATEK. Avec de tels dispositifs, les paquets Ethernet
peuvent être envoyés à l’automate avec une fréquence tellement élevée
(càd. diffusion), que les interruptions ainsi générées peuvent provoquer une
erreur d'exécution. En configurant d’une façon appropriée le filtre de
paquets (pare-feu ou un routeur) il est toutefois possible de connecter un
réseau avec le matériel SIGMATEK à un réseau tiers sans déclencher
l'erreur mentionnée ci-dessus.

CP 313 S-DIAS CPU MODULE
Page 12 29.05.2020
4.3 Electrical Requirements
4.3.1 Module Supply (Input)
Supply voltage
+18-30 V DC (SELV/PELV), typically +24 V DC
UL: Class 2 or LVLC(1)
Current consumption of +24 V
supply voltage
maximum 2.75 A(2)
(1) Limited Voltage/Limited Current
(2) The current consumption is dependent on the connected load
When loading the internal capacitors, power consumption may be
increased for a short time (in the microsecond range).
This value is dependent on the input voltage and impedance of the power
source
(1) For USA and Canada:
The supply must be limited to:
a) max. 5 A at voltages from 0-20 V DC, or
b) 100 W at voltages from 20-60 V DC
The limiting component (e.g. transformer, power supply or fuse) must be
certified by an NRTL (Nationally Recognized Testing Laboratory, e.g. UL.
4.3.2 S-DIAS Bus Supply (Output)
Voltage supply from S-DIAS bus
+5 V
Current consumption on the S-DIAS
bus (+5 V supply)
maximum 1.1 (1)
Voltage supply from S-DIAS bus
+24 V
Current consumption on the S-DIAS
bus (+24 V supply)
maximum 1,6 A (1)
(1) The current consumption is dependent on the connected load

S-DIAS CPU MODULE CP 313
29.05.2020 Page 13

CP 313 S-DIAS CPU MODULE
Page 14 29.05.2020
4.4 Miscellaneous
Article number
20-004-313
Hardware version
1.x
Operating system
Salamander
Project backup
internally on the microSD card
Approvals
CE, UL in preparation
4.5 Environmental Conditions
Storage temperature
-20 ... +85 °C
ambient temperature
0 ... +55 °C
Humidity
0-95 %, non-condensing
Installation altitude above sea
level
0-2000 m without derating
> 2000 m with derating of the maximum environmental temperature by 0.5
°C per 100 m
Operating conditions
pollution degree 2
EMC resistance
in accordance with EN 61000-6-2 (industrial area)
EMC noise generation
in accordance with EN 61000-6-4 (industrial area)
Vibration resistance
EN 60068-2-6
3.5 mm from 5-8.4 Hz
1 g from 8.4-150 Hz
Shock resistance
EN 60068-2-27
15 g
Protection type
EN 60529
IP20

S-DIAS CPU MODULE CP 313
29.05.2020 Page 15
5 Mechanical Dimensions

CP 313 S-DIAS CPU MODULE
Page 16 29.05.2020
6 Connector Layout
The GND supply (X3: Pin 2 and Pin 3) is internally bridged. Only one GND
pin (pin 2 or pin 3) is required to power the module. The bridged
connections may be used for further looping of the +24 V supply and the
GND supply. However, it must be taken into account that a total current of 6
A per connection is not exceeded by the forward looping!

S-DIAS CPU MODULE CP 313
29.05.2020 Page 17
6.1 Status LEDs Interface Part
Run
green
ON
from activation of the voltage supply until processing of the
autoexec.lsl
when the application is running (except when controlled differently
via the application )
BLINKS
In the CLI, while processing the autoexec.lsl until the application is
running
During installation of the operation system (starting from OS
version 09.03.054)
OFF
when error occurs
reset-state
Permanent from power on: microSD card error(1)
can be set from the application (ON, BLINKING, OFF)
Status
yellow
OFF
during start process
during RUN status (application running)
when error occurs or reset
Permanent from power on: microSD card error(1)
can be set from the application (ON, BLINKING, OFF)
Error
red
BLINKS
when an error or reset occurs
OFF
during start process
during RUN status (application running)
Permanent from power on: microSD card error(1)
can be set from the application (ON, BLINKING, OFF)
VARAN Link
green
ON
connection between the two PHYs made
BLINKS
VARAN In of the primary client has no link
VARAN Active
yellow
ON
data is exchanged over the VARAN bus
Ethernet Link
green
ON
connection between the two PHYs made
Ethernet Active
yellow
ON
data is exchanged over the Ethernet bus
EtherCAT Link
green
ON
connection between the two PHYs made
EtherCAT Active
yellow
ON
Data is exchanged over the EtherCAT bus
(1) If the microSD card is not properly inserted or if data (operating system, application) is faulty, the RUN, STATUS
and Error LEDs do not light up after switching on the power supply. The DC OK LED lights up permanently.

CP 313 S-DIAS CPU MODULE
Page 18 29.05.2020
6.2 Status LEDs Supply Part
Module Status
red
ON
CPU is in RESET status
Battery Low
red
ON
Battery is empty
CAN active
yellow
BLINKS
data is being exchanged
DC OK
green
ON
module is supplied with a voltage > 18 V