SIGMA TEK CP 733 User manual

CP 733
S-DIAS CPU Unit
Instruction Manual
Date of creation: 06.12.2019
Version date: 26.07.2023
Article number: 20-004-733-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2019
SIGMATEK GmbH & Co KG
Translation of the Original Instructions
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible
for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its
use.

S-DIAS CPU UNIT CP 733
26.07.2023 Page 1
S-DIAS CPU Unit CP 733
with 1 Ethernet
2 VARAN Out (2 VARAN Managers)
1 EtherCAT Drive Controller
1 CAN
1 USB 3.0
1 USB Device 2.0 (Micro USB Type B)
1 microSD Card
1 S-DIAS
The S-DIAS CPU unit 733 is an industrial PC with an Intel
Atom E3827 processor.
The CPU unit is used to control S-DIAS modules and has
various interface connections such as CAN, Gigabit Ether-
net, EtherCAT Drive Controller and with two VARAN Out
interfaces. 14 status LEDs directly on the CPU unit provide
current CPU status information. A microSD card can be
used to store program memory. The CP 733 provides two
independent VARAN Managers.
The CP 733 does not currently support visualization via VNC, LRM etc.
An ESI file is required for the use of a new EtherCAT Drive in the LASAL software. Please
contact SIGMATEK support to clarify whether the used Ether-CAT drive is already support-
ed.

CP 733 S-DIAS CPU UNIT
Page 2 26.07.2023
Contents
1Introduction............................................................................. 5
1.1 Target Group/Purpose of this Operating Manual......................5
1.2 Important Reference Documentation .........................................5
1.3 Contents of Delivery.....................................................................5
2Basic Safety Directives .......................................................... 6
2.1 Symbols Used...............................................................................6
2.2 Disclaimer......................................................................................8
2.3 General Safety Directives ............................................................9
2.4 Software/Training .......................................................................10
3Standards and Directives......................................................11
3.1 Directives.....................................................................................11
3.1.1 EU Conformity Declaration................................................................11
4Type Plate...............................................................................12
5Technical Data .......................................................................13
5.1 Performance Data.......................................................................13
5.2 Standard Configuration..............................................................14
5.3 Electrical Requirements.............................................................15
5.4 Temperature Sensor...................................................................16
5.5 Miscellaneous .............................................................................17
5.6 Environmental Conditions.........................................................17

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26.07.2023 Page 3
6Mechanical Dimensions........................................................18
7Connector Layout..................................................................19
7.1 Connectors..................................................................................21
7.2 Applicable Connectors...............................................................23
8Wiring Guidelines..................................................................24
8.1 Ground.........................................................................................24
8.2 Shielding......................................................................................24
8.3 ESD Protection............................................................................24
9CAN Bus Setup......................................................................25
9.1 CAN Bus Station Number ..........................................................25
9.2 Number of CAN Bus Participants..............................................25
9.3 CAN Bus Data Transfer Rate.....................................................26
10 CAN Bus Termination ...........................................................27
11 EtherCAT Feature Overview.................................................28
12 Buffer Battery ........................................................................31
13 Exchanging the Battery ........................................................32
13.1 Exchanging the Battery: Option 1.............................................32
13.2 Exchanging the Battery: Option 2.............................................33
14 Process Diagram...................................................................34

CP 733 S-DIAS CPU UNIT
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15 Recommended Shielding......................................................35
15.1 Wiring from the Control Cabinet to an External Component.36
15.2 Wiring Outside of the Control Cabinet.....................................37
15.3 Shielding for Wiring Within the Control Cabinet.....................38
15.4 Connecting Noise Generating Components............................39
15.5 Shielding Between Two Control Cabinets ...............................40
16 Status and Error Messages...................................................41
17 Assembly/Installation............................................................48
17.1 Check Contents of Delivery.......................................................48
17.2 Mounting......................................................................................49
17.3 Dismounting................................................................................51
18 Transport/Storage..................................................................53
19 Storage ...................................................................................53
20 Maintenance...........................................................................54
20.1 Service.........................................................................................54
20.2 Repair...........................................................................................54
21 Disposal..................................................................................54

S-DIAS CPU UNIT CP 733
26.07.2023 Page 5
1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x CP 733

CP 733 S-DIAS CPU UNIT
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2 Basic Safety Directives
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the speci-
fied measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.

S-DIAS CPU UNIT CP 733
26.07.2023 Page 7
INFORMATION
Information
Provides important information on the product, handling or
relevant sections of the documentation, which require atten-
tion.

CP 733 S-DIAS CPU UNIT
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2.2 Disclaimer
INFORMATION
The contents of this operating manual were prepared with the greatest
care. However, deviations cannot be ruled out. This operating manual
is regularly checked and required corrections are included in the sub-
sequent versions. The machine manufacturer is responsible for the
proper assembly, as well as device configuration. The machine opera-
tor is responsible for safe handling, as well as proper operation.
The current operating manual can be found on our website. If neces-
sary, contact our support.
Subject to technical changes, which improve the performance of the
devices. The following operating manual is purely a product descrip-
tion. It does not guarantee properties under the warranty.
Please thoroughly read the corresponding documents and this operat-
ing manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused
through, non-compliance with these instructions or applicable
regulations.

S-DIAS CPU UNIT CP 733
26.07.2023 Page 9
2.3 General Safety Directives
The Safety Directives in the other sections of this operating manual must be observed.
These instructions are visually emphasized by symbols.
INFORMATION
According to EU Directives, the operating manual is a component of a
product.
This operating manual must therefore be accessible in the vicinity of
the machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Regarding the requirements for Safety and health connected to the use
of machines, the manufacturer must perform a risk assessment in
accordance with machine directives 2006/42/EG before introducing a
machine to the market.
Operate the unit with devices and accessories approved by SIG-
MATEK only.

CP 733 S-DIAS CPU UNIT
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CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans
l’appareil.
L’appareil ne doit pas être ouvert!
If the device does not function as intended or has damage that could
pose a danger, it must be replaced!
En cas de fonctionnement non conforme ou de dommages pouvant
entraîner des risques, l'appareil doit être remplacé!
The module complies with EN 61131-2.
In combination with a facility, the system integrator must comply with
EN 60204-1 standards.
For your own safety and that of others, compliance with the environ-
mental conditions is essential.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une équipement, l’intégrateur de système doit
respecter la norme EN 60204-1.
Pour votre propre sécurité et celle des autres, le respect des conditions
environnementales est essential.
2.4 Software/Training
The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor.
Training for the LASAL development environment, with which the product can be config-
ured, is provided. Information on our training schedule can be found on our website.

S-DIAS CPU UNIT CP 733
26.07.2023 Page 11
3 Standards and Directives
3.1 Directives
The product was constructed in compliance with the following European Union directives
and tested for conformity.
3.1.1EU Conformity Declaration
EU Declaration of Conformity
The product CP 733 conforms to the following European directives:
•2014/35/EU Low-voltage Directive
•2014/30/EU Electromagnetic Compatibility (EMC Directive)
•2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Directive)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.

CP 733 S-DIAS CPU UNIT
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4 Type Plate
HW: Hardware version
SW: Software version

S-DIAS CPU UNIT CP 733
26.07.2023 Page 13
5 Technical Data
5.1 Performance Data
Processor
Intel Atom E3827 DualCore
Processor cores
2
Addressable I/O/P module
VARAN Bus: 65.280
CAN-Bus: > 100
S-DIAS bus: 64
Internal program memory
(microSD)
1 Gbyte (12-630-105, included with delivery)
Internal data memory
(SRAM)
512-kbyte (battery buffered)
Internal memory
(DDR3 RAM)
2-GByte DDR3L 1333 MHz
Internal I/O
no
Internal cache
1-Mbyte L2 Cache
Interfaces
1x Ethernet1 10/100/1000
1x EtherCAT 10/100
2x VARAN Out (Manager) (maximum cable length: 100 m)
1x CAN
1x USB 3.0
1x USB Device 2.0 (Micro USB Type B)
1x S-DIAS
EtherCAT Drive Controller
Class A EtherCAT Drive Controller with distributed clock
Data buffer
yes (SRAM battery buffered)
Status display
no
Status LEDs
yes
Real-time clock
yes
Temperature sensor
yes
Input voltage measurement
yes
Cooling
passive (fanless)

CP 733 S-DIAS CPU UNIT
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5.2 Standard Configuration
Ethernet 1
IP: 10.10.150.1
Subnet mask: 255.0.0.0
CAN bus
Station 00
Baud rate: 01 = 500 kBaud
VARAN-Out 1
always activated, cannot be deac-
tivated
VARAN-Out 2
is not activated by factory, can be
activated via autoexec.lsl
INFORMATION
Problems can arise if a control is connected to an IP network, which
contains devices that are not running with a SIGMATEK operating
system. With such devices, Ethernet packets could be sent to the con-
trol with such a high frequency (i.e. broadcasts), that the high interrupt
load could cause a real-time runtime error or runtime error. By config-
uring the packet filter (Firewall or Router) accordingly however, it is
possible to connect a network with SIGMATEK hardware to a third-
party network without triggering the error mentioned above.
For use in local networks only, not in telecommunication circuits!
The second VARAN manager (VARAN-Out 2) is deactivated and can
only be used after OS support for multiple VARAN managers has been
activated. The activation is done via the file "autoexec.lsl" by the com-
mand
"SET MULTI_VM ON". For more information on this command, refer to
the Command Line Interface (CLI) documentation in the LASAL-OS
User Guide.

S-DIAS CPU UNIT CP 733
26.07.2023 Page 15
5.3 Electrical Requirements
Supply voltage
typically +24 V DC (SELV/PELV)
minimum +18 V DC
maximum +30 V DC
Supply voltage (UL)
+18-30 V DC (NEC Class 2 or LVLC)
Supply voltage
Current consumption (maximum
total current)
maximum 3.0 A at +24 V
Supply voltage
Current consumption without
external devices
0.5 A at +24 V
Inrush current
with 24 V /10 A fixed voltage
supply
maximum 1.2 A (for 25 ms, load-dependent)
Inrush current
without current-limiting supply
maximum 30 A (for 22.5 µs, load-dependent)
Current available for S-DIAS
(+5 V)
maximum 1.6 A
Current available for S-DIAS
(+24 V)
maximum 1.6 A
Available current for USB 3.0
(+5 V)
maximum 0.9 A
INFORMATION
(1) For USA and Canada:
The supply must be limited to:
a) max. 5 A at voltages from 0-20 V DC, or
b) 100 W at voltages from 20-60 V DC
The limiting component (e.g. transformer, power supply or fuse) must
be certified by an NRTL (Nationally Recognized Testing Laboratory).
If this S-DIAS module is connected to an S-DIAS supply module with
several S-DIAS modules, the total current of the modules used must be
determined and checked.
The total current of the +24 V supply cannot exceed 1.6 A!
The total current of the +5 V supply cannot exceed 1.6 A!
The specification for the current can be found in the module-specific
documentation under "Electrical Requirements".

CP 733 S-DIAS CPU UNIT
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5.4 Temperature Sensor
There are two temperature sensors built into the CPU unit, which can be read via the HW
class. In the temperature sensors, the following temperatures cannot be exceeded :
Temperature sensor 1
(environmental temp. interfaces)
90 °C
Temperature sensor 2
CPU
90 °C

S-DIAS CPU UNIT CP 733
26.07.2023 Page 17
5.5 Miscellaneous
Article number
20-004-733
Operating system
Salamander
Project backup
internally on the microSD card
Approbationen
CE
5.6 Environmental Conditions
Storage temperature
-20 ... +85 °C
Environmental temperature
0 ... +55 °C
Maximum processor temperature
+110 °C (automatic cut-off)
Humidity
10-95 %, non-condensing
Installation altitude above sea
level
0-2000 m without derating
> 2000 m with derating of the maximum environment temperature by 0.5 °C
per 100 m
Operating conditions
pollution degree 2
EMC resistance
in accordance with EN 61000-6-2 (industrial area)
EMC noise generation
in accordance with EN 61000-6-4 (industrial area)
Vibration resistance
EN 60068-2-6
3.5 mm from 2-9 Hz
1 g (10 m/s2) von 9-200 Hz
Shock resistance
EN 60068-2-27
15 g (150 m/s2)
duration 11 ms, 18 shocks
Protection type
EN 60529
IP20

CP 733 S-DIAS CPU UNIT
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6 Mechanical Dimensions
Dimensions
40.2 x 147.7 x 193.6 mm (W x H x D)
Mounting screws
combination screws ISO7045 (DIN7985) M5x16 - 8.8 - Tx - A2F - Z7
Tightening torque
5 Nm
DIN rail
in accordance with EN 50022, 35 x 7.5 mm