SIGMA TEK HGW 1033-3 User manual

Date of creation: 06.08.2018 Version date: 03.03.2021 Article number: 12-246-1033-3-E
HGW 1033-3
Wireless Handheld Operating Panel
Operating Manual

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [e-mail]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2018
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or
distributed in any form (print, photocopy, microfilm or in any other process) without express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not
responsible for technical or printing errors in this handbook and assumes no responsibility for damages that
occur through its use.

WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
Wireless Handheld Operating Panel HGW 1033-3
In combination with a BWH 001 base station and
a safety- related PLC, the HGW 1033- 3 is a
wireless, intelligent handheld operating unit with
an emergency stop function that enables the
programming, visualization and diagnosis of
processes and systems control.
Process data, procedures and parameters are
comfortably presented on the 10.1” display and
can be entered or changed via the touch screen.
The HGW 1033-3 can be coupled with machines
via base stations, which allows the flexible
application of the operating unit.
The interfaces can be used to configure the
terminal. The integrated battery pack allows 2
hours of operation at full capacity.
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HGW 1033-3 WIRELESS HANDHELD OPERATING PANEL
Table of Contents
1 Introduction 6
1.1 Target Group/Purpose of this Operating Manual 6
1.2 Important Reference Documentation 6
1.3 Contents of Delivery 6
2 Basic Safety Guidelines 7
2.1 Symbols Used 7
2.2 Disclaimer 9
2.3 General Safety Guidelines 10
2.4 Designated Use 12
2.5 Software/Training 14
3 Standards and Guidelines 15
3.1 Residual Risks 15
3.2 Safety of the Machine or Equipment 15
3.3 Regular Technical Inspection of the Emergency Stop 16
3.4 Guidelines 16
3.4.1 Functional Safety Standards 17
3.4.2 EU Conformity Declaration 17
3.5 Safety-Relevant Parameters 18
3.6 Wireless System Operation 18
4 Technical Data 19
4.1 Performance Data 19
4.2 Electrical Requirements 20
4.3 Display 21
4.4 Input 21
4.5 Environmental Conditions 22
4.6 Wireless 23
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4.6.1 WLAN 2.4 GHz 23
4.6.2 WLAN 5 GHz 24
4.6.3 Antennae 24
4.7 Miscellaneous 25
5 Interfaces 26
5.1 Connections Bottom 26
5.1.1 X1: USB 2.0 (Type A) 27
5.1.2 X2: USB 2.0 DualRole (Type C) 28
5.2 Rear Connectors 29
5.2.1 X15: Power/Data 30
5.3 Display 31
5.3.1 Underside 31
5.3.2 Front 32
5.3.2.1 Status LEDs 32
5.3.2.2 7-Segment (Safety) 33
5.4 WLAN 34
5.5 Acoustics 36
5.6 On/Off Button (illuminated) 37
5.7 Key Switch 38
5.8 Confirmation Switch 39
5.9 Emergency Stop (illuminated) 41
6 Mechanical Dimensions 42
6.1 HGW 42
6.2 HGW with BWH 43
7 Assembly/Installation 44
7.1 Check Contents of Delivery 44
7.2 Preparing the Hardware 44
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HGW 1033-3 WIRELESS HANDHELD OPERATING PANEL
8 Status and Error Messages 45
9 Operation/Start-up 55
9.1 Note 55
9.2 Battery/Power Supply 56
9.3 WLAN Channels and Settings 56
9.4 Configuration 57
9.4.1 Example 57
9.5 Testing the Operating Area 58
9.6 Operation 58
9.6.1 General 58
9.6.2 Turning On 60
9.6.3 Coupling 60
9.6.4 Non-Safety Mode 62
9.6.5 Decoupling 63
9.6.6 Safety Functions 64
9.6.6.1 Reasons for an active safe mode 65
9.6.7 Turning Off 65
9.6.8 Evaluating Operating Elements 65
10 Help with Disruptions/Troubleshooting 66
11 Transport/Storage 67
12 Storage 68
13 Maintenance 69
13.1 Cleaning and Disinfecting the Touch Screen 69
13.2 Service 70
13.2.1 Calibrating the Touch Screen 70
13.3 Repair 71
14 Disposal 72
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15 Accessories 73
15.1 Antennae 73
15.2 Touch Pen 73
15.3 Edge Protection 73
16 Application Information 74
16.1 Visualization 74
16.1.1 Example Application 75
16.2 Configuring Safety Components 76
16.2.1 Minimum System Requirements 76
16.2.2 Adding the HGW 1033-3 to a SAFETYDesigner Project 76
16.2.3 “SF_HGW_Login” Function Block 77
16.2.4 Key Switch 77
16.2.5 Confirmation Switch 77
16.2.6 Emergency Stop 77
16.3 HW Facts 79
16.4 Updates 79
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HGW 1033-3 WIRELESS HANDHELD OPERATING PANEL
1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
lProject planners
lTechnicians
lCommissioning engineers
lMachine operators
lMaintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
lSafety System Handbook
lHGW 1033-X_Maintenance Manual
lHGW_BWH_Configuration Manual
lWLAN Configuration
lHW IP Address Settings
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x HGW 1033-3
2x keys
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WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes.
DANGER
Danger indicates that death or serious injury will occur, if the
specified measures are not taken.
To avoid death or serious injuries, observe the all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the
specified measures are not taken.
To avoid death or serious injuries, observe the all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
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HGW 1033-3 WIRELESS HANDHELD OPERATING PANEL
CAUTION
Caution indicates that moderate to slight injury can occur, if the
specified measures are not taken.
To avoid moderate to slight injuries, observe the all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
DANGER
Danger for persons with pacemakers, implanted defibrillators or other
active implants.
Danger pour les personnes portant un stimulateur cardiaque, un
défibrillateur implanté ou d'autres implants actifs
WARNING
Magnetic field warning
Alerte au champ magnétique
INFORMATION
INFORMATION
Provides important information on the product, handling or
relevant sections of the documentation, which require
particular attention.
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2.2 Disclaimer
INFORMATION
The contents of this operating manual were prepared with the greatest
care. However, deviations cannot be ruled out. This operating manual is
regularly checked and required corrections are included in the
subsequent versions. The machine manufacturer is responsible for the
proper assembly, as well as device configuration. The machine
operator is responsible for safe handling, as well as proper operation.
The current operating manual can be found on our website. If
necessary, contact our support.
Subject to technical changes, which improve the performance of the
devices. The following operating manual is purely a product description.
It does not guarantee properties under the warranty.
Please thoroughly read the corresponding documents and this
operating manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused
through, non-compliance with these instructions or applicable
regulations.
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HGW 1033-3 WIRELESS HANDHELD OPERATING PANEL
2.3 General Safety Guidelines
The Safety Guidelines in the other sections of this operating manual must be observed.
These instructions are visually emphasized by symbols.
INFORMATION
According to EU Guidelines, the operating manual is a component of a
product.
This operating manual must therefore be accessible in the vicinity of the
machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Maintain this operating manual in readable condition and keep it
accessible for reference.
This device contains a Li-Ion battery. For this reason, we refer you to the
manufacturer’s specification (battery safety data sheet). This can be
found on our website.
Regarding the requirements for Safety and health connected to the use
of machines, the manufacturer must perform a risk assessment in
accordance with machine guidelines 2006/42/EG before introducing a
machine to the market. Before commissioning this product, check that
conformance with the provisions of the 2006/42/EG guidelines is
correct. As long as the machine with which the product should be used
does not comply with the guideline, operating this product is prohibited.
Operate the unit with devices and accessories approved by SIGMATEK
only.
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WIRELESS HANDHELD OPERATING PANEL HGW 1033-3
CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened, otherwise it could be damaged!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans
l’appareil.
L’appareil ne doit pas être ouvert, sinon il risque d’être endommagé!
Regularly check the housing for mechanical damage.
Vérifier régulièrement l’absence de dommages mécaniques sur le
boîtier.
The module complies with EN61131-2.
In combination with a machine, the machine builder must comply with
EN 60204-1 standards.
For your own safety and that of others, compliance with the
environmental conditions is essential.
The control cabinet must be connected to ground correctly.
To perform maintenance or repairs, disconnect the system from the
power supply.
Le module est conforme à la norme EN61131-2.
En combinaison avec une machine, le constructeur de la machine doit
respecter la norme EN60204-1.
L’armoire de commande doit être raccordée correctement à la terre.
Pour l'entretien et les réparations, débranchez le système de
l'alimentation.
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HGW 1033-3 WIRELESS HANDHELD OPERATING PANEL
2.4 Designated Use
The Safety functions implemented in the Safety modules are designed for use with safety
applications in a PLC control and meet the required conditions for safe operation
according to SIL3 in compliance with EN 62061 and according to PLe/CAT4 in
compliance with EN ISO 13849-1.
CAUTION
The instructions contained in this operating manual must be followed.
For error-free operation, proper transport and storage are essential.
Installation, mounting, programming, initial start-up, operation,
maintenance and decommissioning can only be performed by qualified
personnel.
Qualified personnel in this context are people, who have completed
training or have trained under supervision of qualified personnel and
have been authorized to operate and maintain safety-related
equipment, systems and facilities in compliance with the strict
guidelines and standards of safety technology (Functional Safety).
Les instructions contenues dans ce manuel technique doivent être
suivies.
Pour un fonctionnement sans erreur, le transport et le stockage
appropriés sont essentiels.
L’installation, le montage, la programmation, la mise en service initiale,
l’exploitation, la maintenance et la mise hors service ne peuvent être
effectués que par une personne qualifiée.
Dans ce contexte, on entend par personnel qualifié les personnes qui
ont suivi une formation ou qui ont été formées sous la supervision d’un
per-sonnel qualifié et qui ont été autorisées à utiliser et à entretenir
l’équipement, les systèmes et les installations de sécurité
conformément aux directives et aux normes strictes de la technique de
sécurité (Sécurité fonctionnelle).
For your own safety and that of others, the safety modules should be
used for their designated purpose only.
Correct EMC installation is also included under designated use.
Pour votre propre sécurité et celle des autres, les modules de sécurité
ne doivent être utilisés qu’à des fins prévues.
Une installation CEM correcte est également incluse dans l’utilisation
prévue.
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Non-designated use consists of:
lany changes made to the module or the use of damaged
modules.
luse of the module inconsistent with the technical margins
described in this operating manual or the speciation's defined
in the technical data.
L'utilisation non désignée consiste en:
ltoute modification apportée au module ou l'utilisation des
modules endommagés.
lsation du module non conforme aux marges techniques
décrites dans ce manuel ou aux spécifications définies dans
les données techniques.
CAUTION
As required by ENISO13850, section 4.1 and EN60204-1, section
10.7.1, confusion between a functioning and non-functioning handheld
operating panel is possible must be prevented.
Conformément à la norme ENISO13850, section 4.1 et EN60204-1,
section 10.7.1, la confusion entre un panneau de commande portatif
fonctionnel et non fonctionnel doit être évitée.
If an operating panel is not coupled and not in use, keep it in a location
with restricted access.
Si un panneau de commande n'est pas couplé et n'est pas utilisé, con-
servez-le dans un endroit à accès restreint.
Before delivering the module, the machine manufacturer must ensure
that it is in “delivery condition”. See chapter11 Transport/Storage for
more information.
Avant de livrer le module, le constructeur de la machine doit s'assurer
qu'il est en "état de livraison". Voir le chapitre11 Transport/Storage pour
plus d’informations.
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HGW 1033-3 WIRELESS HANDHELD OPERATING PANEL
INFORMATION
Hardware and software features (application-specific data) can be
found in chapter 16 Application Information.
2.5 Software/Training
The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor,
the Safety application is created using the SAFETYDesigner. Basic information on Safety
(Functional Safety) can be found in the Safety System Handbook.
Training for the LASAL development environment, with which the product can be
configured, is provided. Information on our training schedule can be found on our website.
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3 Standards and Guidelines
3.1 Residual Risks
CAUTION
According to the EU guideline 2006/42/EG (machine guideline), the
machine manufacturer must perform a risk assessment, which includes
the possible residual risks posed by the product. These include:
lunwanted movements of driven machine components
lunwanted temperatures, emissions of gas, particles, smell and
light
ldangerous contact voltages
lthe effects of electrical, magnetic and electromagnetic fields
produced during operation (for example, on pacemakers and
implants)
lpossible effects of information technology devices (cell/smart
phones etc.)
lrelease of non-environmentally compatible substances and
emissions
3.2 Safety of the Machine or Equipment
Strict compliance with the safety guidelines is required, otherwise all warranties and claims
are invalid.
INFORMATION
Observe all on-site rules and regulations for accident prevention and
occupational safety.
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HGW 1033-3 WIRELESS HANDHELD OPERATING PANEL
3.3 Regular Technical Inspection of the Emergency Stop
CAUTION
The emergency stop should be regularly checked for manipulation and
damage.
L'arrêt d'urgence doit être vérifié régulièrement pour vérifier qu'il n’a pas
subi de manipulations ou de dommages.
The emergency stop illumination must be regularly checked for clear
recognition. In addition, the illumination must also be visible in adverse
conditions (e.g. effects of sunlight or clouding of the plastic). If this is no
longer ensured, the emergency stop must be exchanged. To exchange
the emergency stop, the device must be sent to SIGMATEK.
L'éclairage d'arrêt d'urgence doit être vérifié régulièrement pour une
reconnaissance claire. L'éclairage doit également être clairement
reconnaissable dans des conditions défavorables (p. ex. effets de la
lumière du soleil ou de l'obscurcissement du plastique).Si l'éclairage
n'est plus fonctionnel, l'arrêt d'urgence doit être remplacé. L'appareil
doit être envoyé à SIGMATEK pour un échange de l'arrêt d'urgence.
The HGW 1033-3 has a defined internal testing interval of 30 days for the mechanical input
and optical elements (emergency stop incl. illumination, confirmation switch and 7-
segment display). The user is prompted by the system to perform a test before coupling to
a machine, operation can only continue after the test was run successfully. The test interval
can be manually shortened or initialized via the application. If this does not happen, the
internal check interval is triggered every 30 days at the latest.
3.4 Guidelines
The product was constructed in compliance with the following European Union guidelines
and tested for conformity.
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3.4.1 Functional Safety Standards
EN62061:2005 SIL3
ENISO13849-1:2015 PLe/CAT4
ENISO13849-2:2012
ENISO13850:2015
3.4.2 EU Conformity Declaration
EU Declaration of Conformity
The product HGW 1033-3 conforms to the following European guidelines:
2006/42/EG Machine Guideline
2014/30/EU Electromagnetic Compatibility (EMC Guideline)
2014/53/EU Wireless Device Guideline
2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Guideline)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.
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HGW 1033-3 WIRELESS HANDHELD OPERATING PANEL
3.5 Safety-Relevant Parameters
Input Module Safety Parameters1)
HGW 1033-3 PFHD= 2.7E-09 (1/h)
MTTFD= 766 years
DC =99 %
SFF=99.81
Confirmation switch B10D = 100,000
Emergency stop switch B10D = 250,000
Key switch B10D = 10,000
Transmission route (WLAN)
between the HGW 1033-3 and
Safe CPU. Worst-Case
Calculation.
PFHD= 1.71E-10
3.6 Wireless System Operation
INFORMATION
Technical changes to the device (such as different antennae), as well
as improper use can lead to the loss of the FCC license and generate
interference, which can affect the function of nearby devices.
Les changements techniques apportés à l'appareil (comme les
différentes antennes), ainsi qu'une utilisation incorrecte peuvent
entraîner la perte de la licence FCC et générer des interférences, ce qui
peut affecter le fonctionnement des appareils voisins.
Please note the national regulations and standards when operating the
wireless device!
Veuillez respecter les prescriptions et normes nationales lors de
l'utilisation de l'appareil radio !
1) Depending on the application, the probability of failure must be determined for the included electromechanical
components based on the B10D values listed here and included in the calculation for the entire system. The Safe CPU
SCP 111 must also be calculated in.
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