Silvan Selecta TGS User manual

Operator’s Manual
MANTGS01 Rev C 25/09/19
TGS Grape Sprayer
2000 Litre
3500 Litre
4000 Litre
PLEASE READ THIS MANUAL THOROUGHLY BEFORE ATTACHING
THE SPRAYER TO A TRACTOR OR OPERATING IT.
SAFETY WARNING:

No liability can be accepted for any inaccuracies or omissions in
this publication, although due care has been taken to make it as
complete and accurate as possible.
The information, illustrations and technical data were
considered to be correct at the time of preparation.
In accordance with our policy of continuous development Silvan
Australia Pty. Ltd. reserves the right to make changes at any
time without notice.

1
Contents
Page
Introduction 2
Warranty
About Your Warranty 2
New Product Warranty 3
Safety Information 4
Features and Specifications 6
Description of Fluid Flow 8
Connecting to the Tractor
Installing Cabin Control Box and Electric Loom 10
Hitching to the Tractor 10
Adjusting the Drawbar 10
Connecting the PTO Shaft 11
Connecting Hydraulic Hoses 11
Operation
Filling the Main Tank 12
Filling the Clean Water Tank 12
Storage Compartment 13
Suction Filter 13
Setting the Spraying Pressure 13
Fan Speed 13
Starting the Sprayer
For the First Time 13
Regular Operation 14
Adding Chemicals
With the Probe 14
Through the Top Opening 15
Draining and Flushing the Sprayer 15
Auxiliary Pressure Outlet 15
Spray Boom Operation
Unfolding and Folding 16
Adjusting Fold Speed 16
Configuring the Boom
Positioning the Centre Air Tubes 17
Positioning the Outer Air Tubes 18
Air Diffuser Adjustment 18
Changing Spray Nozzles 18
Road Travel 19
Calibrating the Sprayer
Nozzle Selection and Calibration Checking 20
Nozzle Output Chart 21
Nozzle Selection Example 22
Calibration Worksheets 23
Optional Equipment
Bravo 180S Spray Controller 24
Air Tube Hydraulic Height Control System 25

2
Contents
Lubrication and Maintenance
Start-up Inspection, Filter Cleaning, Lubrication 27
Diaphragm Pump 28
Tyres, Wheel Hubs, Annual Inspection 28
Trouble Shooting 29

3
Introduction
Silvan Australia Pty. Ltd. is an Australian owned company specialising in the supply of crop protection
equipment to primary producers. A leader in the design of agricultural sprayers, the company was
established in 1962 and has grown to become the largest manufacturer and supplier of crop protection
equipment in Australia.
At Silvan we are extremely proud of our reputation for quality products backed by quality service. Your
investment in a Silvan sprayer is an investment in quality.
This manual covers the 2000 litre, 3500 litre and 4000 litre TGS Grape Sprayer fitted with various alternative
diaphragm pumps from 161 to 249 litres/minute capacity. This high volume sprayer has been designed and
manufactured to provide a high standard of performance and safety and incorporates many innovative
features.
To ensure continued efficient performance and safe operation of your sprayer, you need to read this manual
thoroughly and fully familiarise yourself with all aspects of the sprayer’s operation, maintenance and safety
procedures.
Now that you are a proud Silvan owner, all our services and dealer support are available to you should
you need them. We assure you of our best attention at all times.
Silvan Australia Pty. Ltd. builds equipment to a high level of specification using components from quality
suppliers. The following information is provided to assist you with any repairs required within the warranty
period.
•All warranty repairs on Silvan products are carried out by Silvan dealers. If any warranty repairs are
required on Silvan products, it is recommended that the product be returned to the place of purchase.
•It is good practice to keep a record of equipment maintenance both during and after the warranty period.
The warranty policy on the next page explains the extent and limitations of your Warranty coverage on
Silvan Products.
About Your Warranty
YOUR SPRAYER DETAILS
Record the details of your TGS Grape Sprayer here for future reference when
discussing service with your Silvan dealer, ordering service parts or making a warranty
claim.
SERIAL NUMBER _____________________________
PUMP MODEL ________________________________________________
DATE OF DELIVERY _____________________________
SELLING DEALER ________________________________________________
ADDRESS ________________________________________________
TELEPHONE NO. _____________________________
INSTALLED BY _____________________________

4
Silvan Warranty
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law.
You are entitled to a replacement or refund for a major failure and for compensation for any
other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does not amount to a major
failure.
We warrant our goods to be free from defects in materials and workmanship for the warranty period
of 12 months from the date the product is delivered to the consumer.
Silvan warrants its authorised Dealer, who in turn warrants the original purchaser (consumer) of
each new Silvan product that it will repair or replace the product, or, pay the cost of repair or
replacement, as determined by Silvan without charge for labour or any defective or malfunctioning
parts in accordance with the warranty limitations below.
This Warranty is in addition to any other rights and remedies available to consumers under the law
This Warranty Covers
Only conditions resulting directly from defects in workmanship or material under normal use and
service. Warranty Exclusions
The Warranty does not cover:
•Conditions resulting from misuse, use of incompatible chemicals, exceeding machine
specifications including overloading, impact damage, negligence, accidental damage or failure
to perform recommended maintenance services as specified in the Owner/Operator Manual
applicable to the product.
•Damage caused by continued use of a product after initial failure
•Any product which has been repaired by other than an authorised Silvan service outlet in a
way which, in the sole and absolute judgment of Silvan, adversely affect its performance or
reliability.
•The replacement of maintenance items such as diaphragms, batteries, V belts and ground
engaging components, etc.
How to claim Warranty
Return the goods to the place of purchase at your cost and within the warranty period along with
evidence of the purchase date. If the original supplier cannot be contacted then contact Silvan as per
our contact details at the end of this manual and we can direct you on how to proceed with your
warranty claim.
How your claim will be managed
The repair of a defective product qualifying under this warranty will be performed by any authorised
Silvan service outlet within a reasonable time following the delivery of the product, at the cost of the
owner, to the service outlet’s place of business. The product will be repaired or replaced depending
on the extent of the problem at the discretion of Silvan and the Silvan dealer.

5
Safety Information
Whilst your TGS Grape Sprayer has been designed and manufactured to incorporate all necessary safety
features it is essential that any person who operates or works on the machine is aware of the safety
precautions that should be exercised.
This sprayer is designed and manufactured
solely for the purpose of applying agricultural
chemicals to crops. Under no circumstances
should it be used for any other purpose.
Before using the sprayer carefully read and
ensures you understand the contents of this
manual and any other manual supplied with the
sprayer.
Before operating the sprayer read all the safety
warnings which are carried on various parts of
the machine. Refer to the next page for the
location and wording of these warnings.
Never allow an inadequately trained person to
attach or operate the sprayer.
Do not operate the sprayer whilst wearing loose
clothing, unrestrained long hair, jewellery or
anything which could become entangled in
rotating components or limit your vision.
Only operate the sprayer on a tractor fitted with
a roll-over protective structure (ROPS), or a cab
incorporating a ROPS, complying with AS1636
or equivalent.
Wear ear protection when operating the sprayer
on a tractor that is not fitted with a sound proofed
cabin.
Ensure the PTO power output and towing
capacity of the tractor match the power
requirement and loaded mass of the sprayer.
Refer to the tractor operator’s manual for safe
working loads and relevant tractor safety
instructions.
Exercise extreme care when operating in hilly or
uneven terrain to ensure proper stability. Refer
also to the tractor manufacturer’s operating and
safety instructions.
Do not operate the sprayer without all the tractor
and sprayer safety shields in place. Carefully
check that the PTO and driveline shields are
correctly installed.
Never allow anyone to ride on the sprayer or
tractor.
Do not operate the sprayer at more than 540
PTO rpm.
Apply the parking brake, switch off the tractor
engine and remove the key before performing
any service work on the sprayer. Ensure the
sprayer and boom arms are properly supported
and restrained before performing any
maintenance work. Do not support the sprayer
by the jockey wheel when the tank is full or partly
full of liquid.
Do not stand near or perform adjustments on the
boom arms, air tubes or nozzles without first
stopping the tractor engine and removing the key
to ensure the arms cannot move due to
inadvertent operation of the hydraulic controls.
Relieve all hydraulic pressure before
disconnecting hoses. Oil escaping under
pressure can penetrate the skin, causing serious
injury. Seek medical advice immediately if
injured by escaping oil.
Before use of any chemicals refer to the
chemical manufacturer’s label and safety
instructions for safe handling procedures,
correct method of use and required protective
clothing and equipment. Always use the
recommended personal protective clothing
and equipment.
Always wear gloves when carrying out any
adjustments to the sprayer or boom.
Ensure that all operators and associated
personnel are familiar with the legal regulations
and codes of practice that apply to the safe use,
storage and disposal of spray chemicals.
Do not enter the sprayer tank under any
circumstances. If service to the tank is required
contact Silvan for correct maintenance
procedures.
Before operating the sprayer read the following safety instructions.
Failure to comply with these warnings may result in serious injury or death.

6
Safety Information
The safety decals should be kept clean and legible at all times. If any are missing or unreadable they should
be replaced by ordering new decals from your Silvan dealer under the part numbers shown.
The locations and wording of the safety warning decals are shown below.
It is important that all operators read and follow the information given on all safety decals.
Failure to comply with these warnings could result in serious injury or death
3500L TGS shown
Part Number DEC 52
On left and right fan air outlets
and on both outer air tubes
Part Number DEC 48
Adjacent to bottom fill connection
and on top surface of drawbar
P/No. 399 14 1000
On PTO Shaft
Not shown
DEC101213P –on
the side of the tank

7
Features and Specifications
Tank
Polytuff impact resistant polyethylene.
Capacity 2000 litres, 3500litres and 4000 litres.
455mm screw down lid with basket strainer.
Calibrated, floating ball liquid level sight gauge.
50mm bottom drain with ball valve.
Bottom Fill
50mm cam-lever hose coupling.
Chemical Fill
Venturi chemical probe.
Agitation
Continuous by-pass agitation plus
twin belt driven propeller agitators.
Clean Water Tank
14 litre (4000L) or 40 litre (2000, 3500L) Polytuff
tank
Pump
Positive displacement oil backed, Nitrile diaphragm
pump of varying size depending on sprayer
specification.
Performance at 540 PTO rpm
Output Max. Pressure
Pump No. l/min Bar
IDS01701 161 50
IDS-2001 182 50
IDS-2600 249 50
Fan
Diameter (mm) 500
Speed (rpm) 3618
Air Volume (m3/hr) 15,000
Drives
PTO 540rpm wide angle constant velocity
with safety shields.
Pump Direct coupled to PTO shaft
Fan Direct coupled to 2 speed gearbox
Agitators Venturi
Controls
Three 12 volt motor valves.
Cabin mounted control box with
Master pump/by-pass switch
(2) Section on/off switches.
Manual pressure regulator.
100mm dia. pressure gauge on front of sprayer.
Filtration
Two stage with removable elements.
Standard mesh shown. Alternatives available.
1) Tank lid strainer 18 mesh
2) Suction line filter 50 mesh
3)Pressure line filter 80 mesh
Spray Boom
Fully adjustable two or three row spray boom.
4 or 6 poly moulded air tubes shaped to surround
vine canopy. Adjustable for canopy width and
height.
5 adjustable direction air diffusers on each air tube.
Interchangeable ceramic 800cone nozzles, one
pair of nozzles per air diffuser.
On/off taps and non-drip valves on nozzles.
Stainless steel spray lines with end flushing taps.
Break-back action on outer arms.
Stainless steel cane deflector bars.
Independent hydraulic folding left and right arms.
Galvanised steel structure.
Chassis, Wheels and Suspension
Heavy duty galvanised steel chassis.
Adjustable drawbar with reversible hitch.
Removable jack with jockey wheel.
Tandem Simplicity axle.
Track width to outside of tyres
1810mm (2000L)
1950mm (3500L, 4000L)
Tyre size 31x10.5R15 (2000L)
11.5/80x15.3 (3500, 4000L)
Optional Equipment
Bravo 180S Spray Controller
Hydraulic Height Control
Hydraulic Width Adjustment
Quick turn hitch
Twin galvanised snorkels
Dimensions and Weights
With standard equipment.
Mass with tanks empty. To calculate gross weight
add 1kg per litre of water fill.
Length Width Height Mass
(dimensions in mm) (kg)
2000 litre 4300 2600 3375 980
3500 litre 5075 28003375 1020
4000 litre 5230 2800 3375 1820
Tractor Requirement
Minimum recommended engine power rating.
56kW (75HP)

8
Features and Specifications
Galvanised Steel
Chassis and
Boom Frame
FEATURES OF THE TGS GRAPE SPRAYER (3500 litre shown)
Tandem
Simplicity Axle
10.5 x 15 Tyres
40 litre
Clean Water Tank
Chemical
Inductor Probe
3500 litre
Main Tank
Top Fill Lid with
Basket Strainer
Adjustable
Drawbar & Hitch
Jack with
Jockey Wheel
Adjustable
Air Diffusers
Turbine
Fan
Fully Adjustable
2 Row Boom
Poly-moulded
Air Tubes
Cane Deflector
Bars
Stainless
Steel Spray
Lines
Flushing
Taps
Independent Hydraulic
Boom Fold
Interchangeable
Ceramic
Nozzles
Breakback
Outer Arms
Nozzle
On/Off
Taps
Pressure
Gauge
Suction
Filter
Diaphragm
Pump
Sight
Gauge
Drain
Valve
Bottom Fill
Connection
Access
Platform
&
Hand Rail
both sides
Wide Angle
PTO Shaft
not shown
Twin
Propeller Agitators

9
Description of Fluid Flow
SCHEMATIC CIRCUIT DIAGRAM
Drain Valve
Main Tank
Diaphragm
Pump
Suction Filter
Pressure
Gauge
Chemical
Inductor Probe
Connection
Top Fill Lid and
Basket Strainer
Inductor Probe
Valve
RH Spray Line
Facing direction of travel
LH Spray Line
Facing direction of travel
Centre Spray Lines
Pressure
Regulating
Valve
Boom
Section
On/Off
Valves
Bottom Fill
Connection
Master
On/Off
Valve

10
Description of Fluid Flow
The schematic diagram opposite shows the fluid
flow of the TGS Grape Sprayer.
The main tank can be filled either through the top or
the bottom but the recommended method is through
the bottom fill connection, which is more convenient
and prevents chemicals from frothing. The bottom
fill incorporates a cam-lock hose coupling.
If the top lid is used for filling, a basket strainer is
provided to prevent entry of foreign material.
The level of liquid in the main tank is shown by a
floating ball sight-line and calibration marks on the
LH side of the sprayer.
For rapid emptying, a large diameter outlet under
the LH side of the sprayer discharges through a
manual drain valve. During filling and spraying this
valve is turned to the “Pump” position. Turning the
valve to its midpoint (handle vertical) closes the
valve to allow removal of the suction filter element
without losing fluid from the tank
Liquid chemicals are added to the main tank with a
detachable inductor probe and hose, connected by
a cam-lock coupling to a venturi in the tank. Opening
the inductor valve, mounted on the pump, directs
pressurised fluid from the pump to the venturi and
applies suction to the probe. Solid chemical can be
dissolved in water to allow use of the probe or it can
be added through the top opening in the tank.
The chemical mixture is drawn from the underside
of the tank through the suction line to the inlet side
of the diaphragm pump, which is driven directly by
the PTO shaft. A filter in the suction line ensures
that no foreign material enters the pump. The filter
incorporates a replaceable element.
Fluid is discharged from the pump through a manual
pressure regulator to a 12 volt electrically operated
valve block, mounted at the front of the sprayer.
The manual pressure regulator is used to set the
spraying pressure, which is shown on the pressure
gauge mounted at the pump.
The electric valve block incorporates a Master on/off
valve and two boom Section on/off valves that are
operated by switches on a control box mounted in
the cabin. The Master on/off switch changes the
pump between by-pass and pressure modes. The
Section on/off switches stop and start spraying on
the left and right sides of the boom.
By-passed fluid from the pressure regulator and
Master valve is returned to the underside of the
main tank, which keeps the chemical solution
mixed.
Two propeller agitators in the front of the tank are
belt driven from the PTO shaft to provide further
mixing of the solution.
Boom Circuit
The boom section valves direct fluid to the spray
lines on the boom air tubes. The circuit diagram
shows the section of the boom that is controlled by
each valve. Once the boom pattern is set with the
section on/off switches, spraying is stopped and
started with the master switch.
Each spray line is connected to ten nozzles,
arranged in pairs on the five air diffusers of each air
tube. The application rate can be varied by fitting
nozzles with different size orifices.
An on/off tap on each pair of nozzles enables the
spray pattern to be varied. The taps incorporate a
non-drip valve that is activated once spraying
pressure falls below approximately 0.5 Bar. A tap at
the lower end of each spray line is used to flush the
system.
The turbine fan is driven at constant speed by the
PTO shaft through a direct coupled, two speed gear
box. Air is directed to the vertical air tubes of the
boom and discharged through the diffusers, which
atomizes the liquid discharged from the spray
nozzles. The angle of the diffusers can be adjusted
to vary the discharge pattern.
Clean Water Tank
The clean water tank is not connected to the
spraying circuit. It is filled through the top opening
and provides clean water for washing purposes
through a tap on either side of the sprayer. Under
no circumstances should it be used for drinking.

11
Connecting to the Tractor
Installing the Cabin Control Box
Before attaching the sprayer to the tractor, install
the cabin Control Box.
Using the bracket and hardware provided with the
sprayer, install the control unit in a suitably
protected position within the cabin where it will be
easily seen and within convenient reach. All
switches should be in the “off” position whilst
installing.
Connect the electrical cable provided directly to the
battery. Positive = Brown Negative = Blue
If the cable needs to be extended it is important to
use wire of the same diameter.
Run the control box wiring loom back to the sprayer
through a convenient outlet in the tractor cabin,
ensuring that it does not rub on any sharp edges
Connect the control loom to the sprayer loom at the
quick release coupling and ensure that all wiring is
clear of the PTO shaft and tractor wheels.
Hitching to the Tractor
Attach the sprayer hitch to the tractor drawbar using
the hitch pin supplied with the tractor. Make the
connection on a level surface with the sprayer tanks
empty. Use the sprayer jack to adjust the height of
the hitch to match the tractor drawbar then back the
tractor into position. Install the hitch pin and secure
it with its locking pin.
Wind the jack handle to transfer the weight of the
sprayer onto the tractor. Wind the jack up fully,
loosen the clamp bolt, raise the jack tube to full
height and re-tighten the clamp bolt. If this does not
provide sufficient ground clearance for on-farm
operations the jack can be removed by undoing the
clamp bolt and swinging the hinged clamp open.
Close the hinge and refit the clamp bolt. Always
remove the jack when travelling on the road.
To unhitch the sprayer from the tractor, reverse the
above procedure.
When connected, the sprayer frame should be level
and the hitch point should be as near as practical to
midway between the PTO shaft universal joints with
the height difference between the joints not more
than about 10cm. This will ensure the joint angles
are similar during turns and within the allowable
limit. To achieve this it may be necessary to adjust
the height and length of the tractor drawbar. It may
also be necessary to adjust the sprayer drawbar as
described below.
Adjusting the Drawbar
To adjust the sprayer drawbar, support the front of
the sprayer frame on a suitable stand that will safely
take the weight of the sprayer. The sprayer tanks
must be empty. Chock the wheels to avoid the
sprayer moving inadvertently.
Lower the sprayer onto the support stand and
remove the bolt attaching the drawbar to the sprayer
frame. To adjust the hitch height, slide the drawbar
out and rotate it 1800to either the high or low
position. Reinstall the drawbar and slide it so the
attaching bolt can be passed through the hole
nearest to the required length. There are three
alternative holes in the drawbar.
SPRAYER HITCH AND JACK
Jockey Wheel
Jack Handle
Clamp Bolt
Reversible
Hitch
(in low
position)
Jack Tube
Hinged
Clamp
CABIN CONTROL BOX
Boom Section
Switches
Master Switch
Switch
not used

12
Connecting to the Tractor
Securely tighten the attaching bolt. Raise the
sprayer with the jack to remove the support stand
and connect to the tractor as previously described.
Connecting the PTO Shaft
Clean and grease the splines on the tractor and
sprayer PTO stub shafts and install the PTO shaft
with the wide angle joint fitted to the tractor. Make
sure the spring loaded locking pins engage in the
grooves of both stub shafts.
Ensure that the tractor PTO guard is attached to the
tractor.
Note: Upon delivery of a new sprayer it is the selling
dealer’s responsibility to install and set the PTO
shaft to the correct length. The following information
is provided for reference.
The telescoping tubes must overlap by at least 1/3
their length, but not less than 150mm, in all
operating positions and there must be at least
25mm telescopic movement remaining at the
minimum operating length, refer diagram.
If the PTO shaft has to be shortened, cut equal
amounts from both male and female shafts and
safety covers. Carefully remove all burrs then clean
and relubricate before reassembling.
Connecting Hydraulic Hoses
When attaching or removing hydraulic hoses make
sure the quick release connections are clean to
avoid contaminating the system. Ensure the hoses
are well supported and clear of the tractor wheels.
Two sets of remote hydraulic connections are
required to operate the boom folding system, one
pair for each side.
The pressure hoses can be identified by the
regulating valve adjacent to the quick release
connector. They should always be connected to a
pressure outlet. If connected in the opposite manner
no damage will be done but the tractor control will
move the boom in the reverse direction. For safety
reasons it is therefore important to always connect
the hoses to the correct sockets.
Important: When connecting the hoses for the first
time adjust the boom fold speed with the regulating
valves on the pressure hoses so that the boom can
be unfolded and folded ata speed that enables easy
control at 540 PTO rpm. Each time that the hoses
are removed and reconnected check that the boom
fold speed is satisfactory and adjust if necessary.
Refer to Adjusting the Boom Fold Speed in the
Operation section.
PTO SHAFT LENGTH
Relieve all hydraulic pressure before
connecting or disconnecting hoses.
Oil escaping under pressure can
penetrate the skin, causing serious
injury. Seek immediate medical
treatment if injured by escaping oil.
DRAWBAR LENGTH ADJUSTMENT
Sliding
Drawbar
Attaching
Bolt
Note: When a quick turn (linkage) hitch is fitted
the PTO must be connected in the opposite
direction with the CV joint at the sprayer end
above the pivot point.

13
Operation
Filling the Main Tank using Bottom Connection
The main tank can be filled through either the top or
bottom but the recommended method is through the
bottom fill connection, whichismore convenient and
prevents chemicals frothing. It is also safer as the
tank can be filled from ground level.
Before filling, first check that the red handle of the
drain valve is turned to the “Pump” position. The
drain valve is located at the LH front of the sprayer.
Undo the catches and remove the cap from the
bottom fill connection, which is located on the LH
rear side of the main tank. Connect a filling hose
with a 50mm cam lock coupling to the bottom fill
connection and turn on the water supply.
The red ball in the sight gauge indicates the level of
liquid in the tank. The volume can be read from the
litre scale markings moulded into the tank. The
gauge is visible from the tractor so the content can
be observed whilst spraying.
When filling is complete, shut off the supply and
disconnect the hose. The connection incorporates a
non-return valve. Replace the cap and close the
catches.
Filling the Main Tank using the Top Lid
If filling the tank through the top use the steel mesh
platform on the side of the sprayer frame to gain
access to the filler lid. For safety reasons do not
climb on the tank or stand on the tyres.
The rear lid, which is fitted with a basket strainer, is
used to fill the tank. To open the lid, rotate it with the
handgrip to release the screw seal then swing it
open on the hinge. Before filling check that the
basket strainer is clean. The basket can be removed
for cleaning if necessary.
After filling, close the lid and lock it by turning the
handgrip.
Filling the Clean Water Tank
The clean water tank provides a convenient water
supply for washing purposes.
Under no circumstances should it be used for
drinking.
The tank should be filled with clean water through
its top screw lid at the same time as the main tank
is filled. A discharge tap is provided on either side of
the sprayer for convenient access.
CLEAN WATER TANK
Clean
Water Tank
Filler Cap
Clean
Water Tap
Both sides
of sprayer
SUCTION FILTER, DRAIN VALVE and SIGHT GAUGE
Drain Valve
Shown in closed
position
Sight
Gauge
Suction
Filter
MAIN TANK FILLING LOCATIONS
and STORAGE COMPARTMENT
Bottom Fill
Connection
Top Fill
through
Rear Lid
Rotate Lid
with Hand Grip
to close
Storage
Compartment

14
Operation
Front Lid Storage Compartment
The front lid of the main tank covers a receptacle
that can be used for storing small items, such as
gloves.
Suction Filter
The suction filter should be cleaned after each tank
of chemical mixture is emptied and at the end of
each day. This routine ensures it is ready for the
next filling. Refer to the Maintenance section for
filter cleaning information.
The filter is located at the LH front of the sprayer.
The element can be removed for cleaning by
unscrewing the black plastic ring and removing the
cover. The sprayer must be stopped before
removing the element. To prevent liquid draining
from the tank when the element is removed, close
the drain valve by turning the handle vertical before
removing the element.
Setting the Spraying Pressure
Spraying pressure is set with the regulator knob
above the pump. Turning the knob clockwise
increases pressure and turning it anti-clockwise
decreases pressure. Pressure is shown on the
gauge, which can be seen from the tractor seat.
Fan Speed
Fan speed is selected by turning the lever on the LH
side of the gearbox at the rear of the sprayer. High
speed produces maximum airflow and is used for
normal spraying. Low speed produces less airflow
and can be used to protect the crop canopy from
damage.
The neutral position of the gearbox enables the
pump and agitators to be operated without the fan.
This position can be used when running the sprayer
to mix the chemical solution.
To maintain the correct airflow the sprayer should
always be operated at 540 PTO rpm. The fan drive
incorporates an over-running clutch to prevent drive
line overload.
Never engage the fan drive with the tractor engine
running or the PTO engaged.
Starting the Sprayer for the First Time
Before starting the sprayer for the first time grease
the lubrication points on the PTO shaft and check
the oil level in the pump and the gearbox. Refer to
the Maintenance section for further information.
Ensure that the boom fold speed regulating valves
have been adjusted to give a speed that enables
easy control at 540 PTO rpm. Refer to Adjusting the
Boom Fold Speed in the Operation section.
Conduct a trial run using water only to familiarise
with the controls and to check that all systems are
functioning correctly without leakage.
Fill the sprayer with about 500 litres of water through
the bottom fill.
Check that the fan gearbox is engaged. Use the
high speed position for the trial run.
FAN SPEED SELECTION
Fan
Gearbox
High
Speed
Low
Speed
Neutral
Gear Selector Lever shown
superimposed in all three positions
PUMP CONTROLS
Pressure
Regulator
Electric
Valve
Bank
Pressure
Gauge
Chemical
Inductor
On/Off Tap
Pump Oil
Reservoir

15
Operation
Start the tractor, run the engine at low speed and
engage the PTO. Set the Master switch of the cabin
control box to the “off” position so that the sprayer is
running in by-pass mode.
Once running satisfactorily, increase speed to 540
PTO rpm, turn the Master switch on and set the
spraying pressure with the pressure regulator.
Make sure all bystanders are clear then unfold the
boom. Switch the LH and RH sections on and check
that all nozzles are spraying. Inspect the sprayer for
any leaks and tighten connections if necessary.
Starting Procedure for Regular Operation
After the initial trials the following starting procedure
can be used for regular spraying.
1. Start the tractor, engage the PTO and slowly
bring the speed up to 540 PTO rpm.
2. Set the master switch on and open and close
each boom section to check that it is functioning.
3. To commence spraying open the required boom
sections with their control switches.
4. Spraying may then be stopped and started using
the master switch to maintain the required boom
configuration.
Adding Chemicals
Carefully read and follow all safety precautions
provided by the chemical manufacturer.
Always wear gloves, eye protection and all the
recommended protective clothing whilst mixing and
filling the sprayer with chemicals. Take care to avoid
spillage of chemicals or mixed solution. Wash your
hands after filling if they have come into contact with
concentrate or mixed solution.
Store unused chemicals and dispose of empty
chemical containers as recommended by the
chemical manufacturer or relevant authority.
Adding Chemicals with the Probe
Liquid chemicals can be added to the tank safely
and conveniently using the inductor probe while the
sprayer is running, which will thoroughly mix the
solution.
Before adding chemicals read and
follow the chemical manufacturer's
instructions and wear the
recommended protective clothing.
CHEMICAL PROBE
Always wear the protective clothing recommended
by the chemical manufacturer.
Inductor
Valve
Probe
Valve
Cam Lock
Connector
FAN GEARBOX OIL LEVEL
Fan
Gearbox
Oil Level
Viewer

16
Operation
Chemical may be transferred by inserting the probe
into the original drum or a measured amount can be
decanted into a suitable container. Powdered
chemical can be added with the probe by first
dissolving in water, or dry if they are flowable
powders.
Before adding any chemicals fill the tank with
approximately 500 litres of water.
Close the boom sections so that the pump output
will be by-passed to the tank to mix the solution.
Connect the probe hose to the cam lock connector
on top of the main tank. The probe valve should be
closed.
Put the gearbox into neutral, start the sprayer and
run at 540 PTO rpm. Open the inductor valve on the
LH side of the pump.
Place the probe in the container and open its valve
by turning the handle to align with the probe.
Chemical will be drawn from the container and
transferred to the tank. When all chemical has been
added, shut the probe valve and close the inductor
valve. Remove the probe hose from the cam lock
connector, refit the cap and close the catches.
Continue filling the main tank with water and keep
the sprayer running to thoroughly mix the solution.
The probe should be rinsed and left in a safe
location at the filling station for the next filling.
Adding Chemicals through the Top Opening
Powdered or liquid chemicals can be added through
the rear lid on top of the tank if necessary but this
method is not recommended, as it is safer and more
convenient to use the probe.
If adding chemicals through the top opening stand
on the steel mesh platform on the side of the
sprayer. For safety reasons do not climb on the tank
or stand on the tyres.
When adding liquid chemical use the basket
strainer. If adding powdered chemical remove the
basket strainer.
Draining and Flushing the Sprayer
Carry out the following routine at the end of each
day when spraying and before storing the sprayer.
Open the drain valve and empty any unused
solution from the tank. Rinse the tank through the
top opening with a hose until clean water runs from
the drain outlet, then close the drain valve. Never
leave chemicals in the tank that could settle to the
bottom and break into lumps that may block the
suction filter.
Remove and clean the suction filter.
Add clean water to the tank and run the sprayer at
540 PTO rpm for several minutes with all sections
open to flush the system and remove all chemical
from the pump, valves and spray lines.
Open the yellow tap at the bottom of each spray line
to assist flushing. The tap is open when aligned with
the spray line andclosed when across.
Close the flushing taps after flushing for several
minutes and continue running until clean water is
sprayed from all nozzles. Empty any unused
flushing water from the tank with the drain valve.
Dispose of unused chemical mix, rinse water and
containers as recommended by the chemical
manufacturer or relevant government authority.
Auxiliary Pressure Outlet
A pressure outlet and tap are fitted to the RH side of
the pump for auxiliary operations such as using a
hand spray. The pressure is adjusted with the
spraying pressure regulator.
SPRAY LINE FLUSHING TAP
Spray Line
Flushing Tap
(in open position)
PUMP OIL LEVEL and
AUXILIARY PRESSURE OUTLET
Auxiliary
Pressure Outlet
On/Off Tap
Pump Oil
Reservoir

17
Operation
Spray Boom Operation
The boom is controlled by two sets of remote
hydraulic outlets, one for each side. The tractor
hydraulic control levers are used for the folding and
unfolding operations.
The speed at which the boom folds can be regulated
by adjusting the valves on the pressure hoses so
that maximum control can be maintained, see
below.
When folded, the arms rest on a support saddle on
each side of the sprayer and are not held by any
lock mechanism. A ratchet strap is supplied with the
sprayer for securing the arms in the folded position
when transporting the sprayer on the road.
The dropper bars that support the outer air tubes
incorporate a hinge at the top that allows them to
swing back if an obstacle is accidentally contacted.
Stops are fitted to the outer droppers to prevent
them contacting the main tank when the boom is
folded.
Folding and Unfolding the Boom
Always ensure that the boom is folded or unfolded
in a safe area where it will not foul on any other
objects. Look up before folding or unfolding to check
for obstructions. Never fold or unfold near overhead
power lines. Ensure that all bystanders are clear
before moving the boom.
Unfolding: The boom will slide free from the saddles
when unfolded. Use the tractor hydraulic lever to
slowly unfold one arm at a time until the hydraulic
cylinder is fully extended.
Folding: Fold the boom slowly, one arm at a time
with the tractor hydraulics until the arm rests on the
support saddle.
Adjusting Boom Fold Speed
A regulating valve on the pressure hose to each fold
cylinder controls the speed of the boom arms. The
valves are located adjacent to the quick release
couplings at the forward end of the hoses. Turning
the valve clockwise reduces folding speed and
turning it anti-clockwise increases speed.
Run the tractor engine at 540 PTO rpm and adjust
one arm at a time. Loosen the locking screw in the
valve knob with an Allen key. Fold and unfold the
arm several times and observe the speed. Turn the
valve to give the required speed.
Only small adjustments are needed to make a
difference to the arm fold speed. When satisfied
tighten the locking screw.
Adjust the other arm to a similar speed.
BOOM FOLD SPEED ADJUSTMENT
Fold Speed
Regulating
Valve
Locking
Screw
BOOM FOLD
Boom Saddles
Boom Fold
Cylinders
Boom
Fold Stop
BOOM FOLD STOP
Tank Guard
Rail
Outer Air
Tube

18
Operation
Configuring the Spray Boom
The air tubes are shaped to the contour of the vine
canopy and their position can be adjusted vertically
and horizontally to vary the distance between the
nozzles and the canopy.
The direction of each air diffuser can be adjusted to
give optimum spray coverage.
The spray pattern can be varied by turning the spray
mix on or off at the tap on the spray line to the pair
of nozzles on each air diffuser. When the mix is
turned off, air continues to be discharged from the
diffuser.
The application rate can be varied by installing
nozzles with different size orifices.
The following information describes the procedure
for each of the above adjustments.
When changing the boom configuration, the tractor
engine must be stopped, the key removed and the
parking brake applied. This is an essential safety
precaution.
Positioning the Centre Air Tubes
The centre tubes are attached to a vertical dropper
bar by two sliding brackets that enable vertical
positioning of the tubes to match the height of the
canopy and horizontal adjustment to vary the
distance from the diffusers to the crop.
The height of the tubes should be set so that the
lower diffusers drive the spray under the canopy to
achieve good penetration in the centre.
To adjust the height, loosen the vertical clamp bolt
in the upper and lower sliding brackets and slide the
pair of tubes along the dropper to the required
height, then securely re-tighten the clamp bolts.
The horizontal position of the centre tubes should
be set so the air diffusers are at a distance from the
canopy that will give full spray coverage. This will
depend upon the row spacing and the stage of crop
development. At the start of the season the tubes
will need to be set towards the outer limit of the
horizontal adjustment and brought closer to the
centre of the sprayer as the crop develops. The
tubes should be equidistant from the sprayer centre
line so that the nozzles will be the same distance
from the row on either side.
To set the horizontal position loosen the bolts
attaching one of the tubes to the upper and lower
sliding brackets and move the tube along the slots
in the brackets to the desired position. Ensure that
the tube remains vertical and securely re-tighten the
bolts. Set the other tube to the same distance from
the centre of the sprayer.
CENTRE AIR TUBE ADJUSTMENTS
Vertical
Clamp Bolt
(hidden on
other side)
Horizontal
Adjustment
Slots
Sliding
Brackets
Air Tube
Dropper Bar
CENTRE AIR TUBE SLIDING BRACKET
Lower bracket shown, upper bracket identical.
Horizontal
Adjustment
Bolts
Vertical
Clamp Bolt