Graco Reactor E-10hp User manual

332144H
EN
Instructions
Reactor®E-10hp
For spraying or dispensing polyurea coatings and polyurethane foam. For professional
use only.
Not approved for use in explosive atmospheres or hazardous locations.
3000 psi (21 MPa, 207 bar) Maximum Working Pressure
For model information, see page 9.
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
ti21488a

2332144H
Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important Isocyanate (ISO) Information . . . . . . . . . 7
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 7
Material Self-Ignition . . . . . . . . . . . . . . . . . . . . . . 8
Keep Components A and B Separate . . . . . . . . . 8
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 8
Foam Resins with 245 fa Blowing Agents . . . . . . 8
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 8
Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Component Identification . . . . . . . . . . . . . . . . . . . 12
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . 13
Heater Controls . . . . . . . . . . . . . . . . . . . . . . . . . 13
System Controls. . . . . . . . . . . . . . . . . . . . . . . . . 13
Controls and Indicators . . . . . . . . . . . . . . . . . . . 14
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Locate Reactor. . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical Requirements . . . . . . . . . . . . . . . . . . . 16
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connect Fluid Hoses . . . . . . . . . . . . . . . . . . . . . 17
Connect Gun Air Hose . . . . . . . . . . . . . . . . . . . . 17
Connect Main Air Supply . . . . . . . . . . . . . . . . . . 17
Flush Before First Use . . . . . . . . . . . . . . . . . . . . 17
Fill Wet-Cups . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fill Fluid Tanks. . . . . . . . . . . . . . . . . . . . . . . . . . 18
Purge Air and Flush Fluid From Lines . . . . . . . . 19
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Heatup Guidelines . . . . . . . . . . . . . . . . . . . . . . . 21
Heat Management Tips . . . . . . . . . . . . . . . . . . . 21
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Spraying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Refill Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 24
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Flushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Purge Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Pump Control Status Codes . . . . . . . . . . . . . . . . 28
DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . 30
Heat Control Diagnostic Codes . . . . . . . . . . . . . 32
Reactor Electronics . . . . . . . . . . . . . . . . . . . . . . 34
Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Proportioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Before Beginning Repair . . . . . . . . . . . . . . . . . . 39
Remove Supply Tank . . . . . . . . . . . . . . . . . . . . . 39
Replace Spray Valves . . . . . . . . . . . . . . . . . . . . 40
Displacement Pump . . . . . . . . . . . . . . . . . . . . . . 41
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Pressure Transducers . . . . . . . . . . . . . . . . . . . . 50
Drive Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Replace Cycle Counter Switch . . . . . . . . . . . . . . 52
Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Motor Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Tank Fluid Level Sensors . . . . . . . . . . . . . . . . . . 55
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
System Packages. . . . . . . . . . . . . . . . . . . . . . . . 57
E-10hp Proportioners . . . . . . . . . . . . . . . . . . . . . 58
24T954, 100-120VAC and 200-40VAC Bare
Proportioner . . . . . . . . . . . . . . . . . . . . . . . . . 64
24U009, 100-120VAC Heater
24T955, 200-240VAC Heater . . . . . . . . . . . 66
24T962, Display . . . . . . . . . . . . . . . . . . . . . . . . . 67
Fluid Inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
24T960, Fluid Manifold . . . . . . . . . . . . . . . . . . . . 69
25R000, Insulated Hose Bundle with
Recirculation Lines. . . . . . . . . . . . . . . . . . . . 70
Outlet Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Suggested Replacement Parts . . . . . . . . . . . . . . . 73
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Technical Specifications . . . . . . . . . . . . . . . . . . . . 74
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 76

Warnings
332144H 3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or
swallowed.
• Read Safety Data Sheets (SDSs) for handling instructions and to know the specific hazards of the
fluids you are using, including the effects of long-term exposure.
• When spraying, servicing equipment, or when in the work area, always keep work area
well-ventilated and always wear appropriate personal protective equipment. See Personal
Protective Equipment warnings in this manual.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Always wear appropriate personal protective equipment and cover all skin when spraying, servicing
equipment, or when in the work area. Protective equipment helps prevent serious injury, including
long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and
hearing loss. This protective equipment includes but is not limited to:
• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable
gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local
regulatory authority.
• Protective eyewear and hearing protection.

Warnings
4332144H
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like
just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
WARNING

Warnings
332144H 5
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to
the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or
property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material
supplier for compatibility.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
WARNING

Warnings
6332144H
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
WARNING

Important Isocyanate (ISO) Information
332144H 7
Important Isocyanate (ISO) Information
Isocyanates (ISO) are catalysts used in two component materials.
Isocyanate Conditions
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized
particulates.
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheets (SDSs) to know specific
hazards and precautions related to isocyanates.
• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you
are trained, qualified, and have read and understood the information in this manual and in the fluid
manufacturer’s application instructions and SDSs.
• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material, which could
cause off gassing and offensive odors. Equipment must be carefully maintained and adjusted according to
instructions in the manual.
• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must
wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a
supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDSs.
• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable
gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory
authority. Follow all fluid manufacturer recommendations, including those regarding handling of
contaminated clothing. After spraying, wash hands and face before eating or drinking.
• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal
protective equipment must stay out of the work area during application and after application for the time
period specified by the fluid manufacturer. Generally this time period is at least 24 hours.
• Warn others who may enter work area of hazard from exposure to isocyanates. Follow the recommendations
of the fluid manufacturer and local regulatory authority. Posting a placard such as the following outside the
work area is recommended:
TOXIC FUMES
HAZARD
DO NOT ENTER DURING
SPRAY FOAM APPLICATION
OR FOR ___ HOURS AFTER
APPLICATION IS COMPLETE
DO NOT ENTER UNTIL:
DATE:
TIME:
____________
____________

Important Isocyanate (ISO) Information
8332144H
Material Self-Ignition
Keep Components A and B
Separate
Moisture Sensitivity of
Isocyanates
Exposure to moisture (such as humidity) will cause ISO
to partially cure, forming small, hard, abrasive crystal
that become suspended in the fluid. Eventually a film will
form on the surface and the ISO will begin to gel,
increasing in viscosity.
NOTE: The amount of film formation and rate of
crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Changing Materials
Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings and
Safety Data Sheets (SDSs).
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage
equipment. To prevent cross-contamination:
•Never interchange component A and component
B wetted parts.
• Never use solvent on one side if it has been
contaminated from the other side.
NOTICE
Partially cured ISO will reduce performance and the life
of all wetted parts.
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and the
atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Always lubricate threaded parts with an appropriate
lubricant when reassembling.
NOTICE
Changing the material types used in your equipment
requires special attention to avoid equipment damage
and downtime.
• When changing materials, flush the equipment
multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for
chemical compatibility.
• When changing between epoxies and urethanes or
polyureas, disassemble and clean all fluid
components and change hoses. Epoxies often have
amines on the B (hardener) side. Polyureas often
have amines on the B (resin) side.

Systems
332144H 9
Systems
Models
The model number, series letter, and serial number are located on the back of the cart. For faster assistance, please
have that information ready before calling Customer Service.
* See page 16 for detailed electrical requirements.
Part
Maximum
Working
Pressure,
psi
(MPa, bar) Volts
Proportione
r Model
Unheated
Hose
35 ft (10.6 m)
Cord
Adapter
Gun
Model Part
APT100 3000
(21, 207) 100-120 VAC 24T100 25R000 --- Fusion®Air Purge 249810
P2T100 3000
(21, 207)
100-120
ProblerVAC 24T100 25R000 --- Probler®P2 GCP2RA
APT900 3000
(21, 207) 200-240 VAC 24R900 25R000 North America Fusion®Air Purge 249810
APT901 3000
(21, 207) 200-240 VAC 24R900 25R000 Europe Fusion®Air Purge 249810
APT902 3000
(21, 207) 200-240 VAC 24R900 25R000 Australia/ Asia Fusion®Air Purge 249810
P2T900 3000
(21, 207) 200-240 VAC 24R900 25R000 North America Probler®P2 GCP2RA
P2T901 3000
(21, 207) 200-240 VAC 24R900 25R000 Europe Probler®P2 GCP2RA
P2T902 3000
(21, 207) 200-240 VAC 24R900 25R000 Australia/ Asia Probler®P2 GCP2RA
24T900 3000
(21, 207) 200-240 VAC 24R900 --- North America --- ---
24T901 3000
(21, 207) 200-240 VAC 24R900 --- Europe --- ---
24T902 3000
(21, 207) 200-240 VAC 24R900 --- Australia/ Asia --- ---
Bare
Proportioner
Part, Series Volts
* Electrical
Connection
Maximum Working Pressure,
psi (MPa, bar) Approvals
24T100, A 100-120
VAC
20 A cord
(motor)
20 A cord
(heaters)
3000 (21, 207)
24R900, A 200-240
VAC
15 A cord
(motor)
15 A cord
(heaters)
3000 (21, 207)
9902471
Conforms to ANSI/UL
Std. 499 Certified to
CAN/CSA Std.
C22.2 Number 88

Related Manuals
10 332144H
Related Manuals
The following manuals are for Reactor E-10hp components and accessories. Some are supplied with your package,
depending on its configuration. Manuals are also available at www.graco.com.
Manual in
English Description
Displacement Pump
311076 Instruction-Parts Manual
Fusion Air Purge Spray Gun
309550 Instruction-Parts Manual
Probler P2 Spray Gun
313213 Instruction-Parts Manual
Probler P2 Recirculation Kit
406842 Instruction-Parts Manual
Lift Ring Kit
332977 Instruction-Parts Manual

Overview
332144H 11
Overview
The Reactor E-10hp is a portable, electric-powered, 1:1
mix ratio proportioner for use with:
• Polyurea
• Polyurea hybrid coatings
• Polyurethane foam
Material may be applied with impingement mix spray
guns.
The Reactor E-10hp is gravity-fed from 6 gal. (22.7 liter)
supply tanks mounted on the unit.
Severe duty, positive displacement reciprocating piston
pumps meter fluid flow to the gun for mixing and
applying. When set to recirculation mode, the Reactor
E-10hp will circulate fluids back to the supply tanks.
The Reactor E-10hp uses primary heating rods and
boost heating rods, for each fluid, and an insulated hose
bundle with circulation return hoses. This allows the
hoses and gun to be preheated to the desired
temperature before spraying. The boost heating rods
are used during circulation mode to reduce heatup time.
Digital displays show the temperatures of the two fluids.
Electronic controls monitor fluid pressures, drive the
motor, and alerts the operator if errors occur. See
Motor/Pump Status Codes, page 15, for further
information.
The Reactor E-10hp has two recirculation speeds, slow
and fast, and an adjustable pressure output.
Slow Recirculation
• Slow circulation results in a higher temperature
transfer in the heater, so hoses and gun heat up
quicker.
• Good for touchup or low flow spraying, up to
moderate temperature.
• Not used to circulate full tanks up to temperature.
• Use with 245 fa blowing agent foams, to minimize
heat returned to tank and reduce frothing.
Fast Recirculation
• Use to support higher flow rates or higher
temperatures by preheating the tanks.
• Agitates fluid within tanks, to avoid heating only the
fluid at the top of the tank.
• Use for flushing.
Pressure Adjust
• Automatically maintains selected pressure output
for dispensing or spraying.

Component Identification
12 332144H
Component Identification
FIG. 1 Component Identification
A
B
C
D
F
G
J
P
V
W
RM
L
E
AZ
P
T
X
K
S
S
T
G
H
Z
N
ti21488a
ti6987b
ti21488a
Key
A Supply Tank (ISO)
B Supply Tank (RES)
CPump(ISO)
D Pump (RES)
E Heater (under shroud)
F Fluid Pressure Gauges
G Spray and Overpressure Relief Valves
H Tank Level Sensors (bottom of tanks)
J Control Panel; see FIG. 2, page 13
K Electric Motor and Drive Housings
L Insulated Hose Bundle (includes circulation
return hoses)
M Fusion Air Purge Spray Gun
N Desiccant Dryer
P Recirculation Tubes
R Air Line Inlet (quick-disconnect fitting)
S Outlet Hose Connections
T Return Hose Connections
U Fluid Temperature Sensors (located on heater
assembly, under shroud)
V Hose Rack and Control Shield
W Fluid Inlet Ball Valves (each side)
X Fluid Inlet Strainers (each side)
Y Power Cords (not shown)
Z Fluid Temperature Gauges (each side)
AZ Air Filter/Moisture Separator
Key

Controls and Indicators
332144H 13
Controls and Indicators
See Controls and Indicators identification table, page
14.
Heater Controls
System Controls
NOTICE
To prevent damage to the soft key buttons, do not
press the buttons with sharp objects such as pens,
plastic cards, or fingernails.
FIG. 2 Heater Controls and Indicators
°
F
°
C
AE
AR
AF
AK
AJ
AA
AB
AC
AD
AM
AN
AS
AO
AP
AG
AH
AL
FIG. 3 System Controls and Indicators
-
-
STATUS
123
4
5
6
7
8
9
10
0
+
-
I I
+
-
AV
AT
AY
AU
AXAW
ti21962a

Controls and Indicators
14 332144H
Controls and Indicators
Key Name Description
Heater Controls
AA ISO Setpoint Increase Increases the temperature setpoint by one degree in the units selected
within the setpoint limits. Press target key prior to adjusting.
AB ISO Setpoint Decrease Decreases the temperature setpoint by one degree in the units
selected within the setpoint limits. Press target key prior to adjusting.
AC RES Setpoint Increase Increases the temperature setpoint by one degree in the units selected
within the setpoint limits. Press target key prior to adjusting.
AD RES Setpoint Decrease Decreases the temperature setpoint by one degree in the units
selected within the setpoint limits. Press target key prior to adjusting.
AE ISO Heater On/Off Key Turns the heater on or off for ISO zone. Also clears heater zone
diagnostic codes, see page 32.
AF RES Heater On/Off Key Turns the heater on or off for RES zone. Also clears heater zone
diagnostic codes, see page 32.
AG Actual Temperature Key Press to display the actual temperature. Press and hold to display the
electrical current.
AH Target Temperature Key Press to display the target temperature. Press and hold to display the
heater control circuit board temperature.
AJ Temperature Scale Key °F Press to change the temperature scale to degrees Fahrenheit.
AK Temperature Scale Key °C Press to change the temperature scale to degrees Celsius.
AL Temperature Display Show the actual temperature or target temperature of the heater zones,
depending on the selected mode. Defaults to actual at startup. The
range is 32-170°F (0-77°C) for ISO and RES.
Heater Indicators
AM ISO Heater Activity The LEDs flash when heater zones are on. The duration
of each flash shows the extent that the heater is
turned on.
AN RES Heater Activity The LEDs flash when heater zones are on. The duration
of each flash shows the extent that the heater is
turned on.
AO Actual Temperatures Active The actual temperatures are displayed.
AP Target Temperatures Active The target temperatures are displayed.
AR Fahrenheit Units Active Indicates that temperatures are displayed in °F.
AS Celsius Units Active Indicates that temperatures are displayed in °C.
System Controls
AT Heater Power Enables heater control. The switch includes a 20 A circuit breaker.
AU Motor Power Enables motor. The switch includes a 20 A circuit breaker.
AV Motor Pump Control Function Knob Selects operation mode / pressure setpoint. See Motor/Pump Control
Function Knob, page 15.
System Indicators
AW Boost Heat Indicator Indicates that the boost heat is active.
AX Tank Level Indicator See Tank Level Sensor LED, page 15.
AY System Status Indicator Flashes an error code if alarm or deviation is active. See Motor/Pump
Status Codes, page 15.

Controls and Indicators
332144H 15
Motor/Pump Control Function Knob
Use the knob (AV) to select desired function.
Motor/Pump Status Codes
If error occurs, the status indicator (AY) will blink 1 to 19
times to indicate the status code, pause, then repeat, or
will blink other active error codes. See TABLE 1 for a
brief description of status codes.
NOTE: The default is to shut down if a status code
indication occurs.
Heater Control Diagnostic Codes
Heater control diagnostic codes appear on the
temperature display. These alarms turn off heat.
Tank Level Sensor LED
The tank level sensor LED (AX) is triggered when
chemical is not present in either tank.
Icon Setting Function
Park Stops motor and
automatically parks pumps.
Slow
Recirculation Slow recirculation speed.
Fast
Recirculation Fast recirculation speed.
Pressure
Adjust
Adjusts fluid pressure to
gun in spray mode.
Table 1: Motor/Pump Status Codes
Number Name
1 Pressure imbalance between ISO and RES
sides
2 Pressure deviation from setpoint
3 Pressure transducer ISO failure
4 Pressure transducer RES failure
5 Excessive current draw
6 High motor temperature
7 No cycle counter switch input
8 High cycle rate deviation (more than 1.0
GPM)
High cycle rate shutdown (more than 1.1
GPM)
9 Low tank level
10 Not used
11 Locked motor rotor
12 Motor controller bus overvoltage
13 Motor controller bus undervoltage
14 Motor controller high temperature
15-19 Motor controller fault
Table 2: Heater Control Diagnostic Codes
Code Name Alarm Zone
01 High fluid temperature Individual
02 High zone current Individual
03 No zone current with heater on Individual
04 Thermocouple not connected Individual
05 High controller temperature Individual
06 No communications with zone
pod
Individual
09 Display is missing Individual
99 No communication with heater
control module
Individual
Table 3: Tank Level Indicator (AX)
Chemical Status
> 1 gallon Off
< 1 gallon Flashing

Setup
16 332144H
Setup
Locate Reactor
Locate the Reactor on a level surface.
NOTE: Do not expose the Reactor to rain.
Electrical Requirements
1. Connect the Reactor to the correct power source for
your model. See TABLE 4. Power cords must be
connected to two separate, dedicated circuits. See
FIG. 4.
2. Some models include cord adapters for use outside
North America. Connect the appropriate adapter to
the unit’s power cord before connecting to your
power source.
Improper wiring may cause electric shock or other
serious injury if work is not performed properly. All
electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations.
To avoid electric shock, always unplug both cords
before servicing the Reactor and wait one minute.
FIG. 4 Use Two Separate Circuits
1
1
Motor Power
2
Ensure no other high amp loads are connected while running
Reactor.
To verify separate circuits, plug in Reactor or a worklight and
cycle breakers on and off.
1
2
TI7061a
Heater Power
Table 4: Electrical Requirements
Model Required Power Source
Power Cord
Connectors Supplied Local Adapters
200-240VAC, 1 phase,
50/60 Hz, two 15 ft
(4.5 m) power cords
Two separate, dedicated
circuits rated at minimum
of 15 A each
100-120VAC, 50/60
Hz, two 15 ft (4.5 m)
power cords
Two separate dedicated
circuits rated at minimum
of 20 A each
Table 5: Extension Cord Requirements
Model
Required Wire Size
Up to 50 ft (15 m) Up to 100 ft (30 m)
All models AWG 12 AWG 10
Cords must be 3-conductor grounded, rated for your environment.
Two IEC 3-20 C20
Plugs
NEMA 6-15P
Euro CEE74
YP-39 AS3112
(North America)
(Europe)
(Australia/Asia)
Two NEMA
5-20P Plugs

Setup
332144H 17
Grounding
Reactor: grounded through the power cord.
Generator (if used): follow your local code. Start and
stop the generator with the power cord(s) disconnected.
Spray gun: grounded through the supplied fluid hoses,
connected to a properly grounded Reactor. Do not
operate without at least one grounded fluid hose.
Object being sprayed: follow your local code.
Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place pail on a
nonconductive surface, such as paper, plastic, or
cardboard, which interrupts grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold a metal part of spray gun
firmly to the side of a grounded metal pail, then trigger
gun.
Connect Fluid Hoses
1. Connect the fluid supply hoses to the outlet hose
connections (R, FIG. 5). Red hoses for ISO, blue for
RES. Fittings are sized to prevent connection
errors. Connect the other end of hoses to ISO and
RES inputs of gun.
NOTE: Probler guns use a Probler P2 recirculation
accessory kit.
2. Connect the recirculation hoses from the gun
recirculation ports to the connections (S).
Connect Gun Air Hose
1. Connect the gun air hose to the gun air input and to
the air filter outlet (Z). If you are using more than
one hose bundle, join the air hoses with the nipple
provided with the hose bundle.
2. On units with Fusion guns, connect the supplied ball
valve and quick-disconnect coupler to the gun air
hose, then connect the coupler to the gun air fitting.
Connect Main Air Supply
Connect the main air supply to the quick disconnect
fitting (Q) on the unit. The air supply hose must be at
least 5/16 in. (8 mm) ID up to 50 ft (15 m) or 3/8 in. (10
mm) ID up to 100 ft (30 m).
NOTE: An air Filter/Moisture Separator (Z) is equipped
with an automatic moisture drain.
Flush Before First Use
The Reactor is tested with a plasticizer oil at the factory.
Flush out the oil with a compatible solvent before
spraying. See Flushing, page 26.
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
FIG. 5 Connect the Recirculation Hoses
(RES) (ISO)
Air
S
R
R
S
ti6988b
ti21488A

Setup
18 332144H
Fill Wet-Cups
Keep the felt washers in the pump wet-cups saturated
with ISO pump oil. The lubricant creates a barrier
between the ISO and the atmosphere.
Fill the wet-cups through slots in the plate (BA), or
loosen the screws and swing the plate aside.
Fill Fluid Tanks
NOTE: Using a drill and mixing blade, mix filled or
separated materials in the pail before adding to the
tanks. Material left in the tanks overnight may need to
be remixed in the tanks.
1. Lift the hose rack. Remove the tank cover and pour
ISO into the tank (red side, with the desiccant filter
in cover). Replace the cover .
NOTE: The desiccant filter is blue when fresh, and turns
pink when saturated. Be sure the shipping plugs are
removed from openings on the desiccant filter.
2. Remove the tank cover and pour resin into RES
tank (blue side). Replace the cover.
NOTE: Add thin coating of grease lubricant to tank
o-ring if lid is difficult to assemble to tank.
The pump rod and connecting rod move during
operation. Moving parts can cause serious injury such
as pinching or amputation. Keep hands and fingers
away from wet-cup during operation. Shut off Motor
Power before filling the wet-cup.
ti21488A
BA
NOTICE
To prevent cross-contamination of fluids and
equipment parts, never interchange (isocyanate) and
(resin) parts or containers.
Have at least two 5 gal. (19 liter) pails to transfer fluid
from drums to supply tanks. Label one pail “ISO” and
the other “RES”, using the red and blue labels
provided. Always double-check which material you
have before pouring it in the supply tanks. Pouring is
easier if pails are not filled to the top.
Open only one supply tank at a time, to avoid splashing
material from one tank into the other when filling.
1
ti21488A
ISO
RES
Add a thin coating of grease lubricant to the tank
o-ring if the lid is difficult to attach to the tank.
1

Setup
332144H 19
Purge Air and Flush Fluid From
Lines
1. Remove both recirculation tubes (P) from the tanks
and secure each one in a dedicated waste
container.
2. Set function knob to Stop/Park .
3. Plug in power cords(s). See Table 2, page 16.
4. Open both pump fluid inlet valves (V, shown in open
position).
5. Turn on Motor Power. System status indicator (AY)
should turn on.
6. Set Recirc/Spray valves to Recirc.
7. Set function knob to Slow Recirc or Fast Recirc
.
8. When clean fluids exit both recirculation tubes (P),
set function knob to Stop/Park .
9. Replace the recirculation tubes (P) in the supply
tanks.
To avoid fire and explosion:
• Flush equipment only in a well-ventilated area.
• Ensure main power is off and heater is cool before
flushing.
• Do not turn on heater until fluid lines are clear of
solvent.
P
ti21488A
STATUS
123
4
5
6
7
8
9
10
0
+
-
ti21490a
V
ti21917a
ti21495a
-
STATUS
123
4
5
6
7
8
9
10
0
+
-
-
STATUS
123
4
5
6
7
8
9
10
0
+
-
OR
ti21489a
123
4
5
6
7
8
9
10
0
+
-
ti21490a

Startup
20 332144H
Startup
1. Perform Setup, page 16.
2. Set the function knob to Slow Recirc or Fast
Recirc .
3. See Heatup Guidelines, page 21, then continue
with steps 3-6.
4. Turn on Heater Power.
5. Set temperatures:
a. Press or to change the
temperature scale.
b. Press to display target temperatures.
c. To set heat zone target temperature,
press or until the display shows
desired temperature. Repeat for zone.
d. Press to display actual temperatures.
6. Circulate through the heater until temperature
readouts display desired temperature. See TABLE 6.
7. Adjust the heat controls as necessary for a stable
spray temperature.
NOTE: Heatup times are based on 70°F (21°C) starting
material temperature and 70°F (21°C) ambient
temperature.
NOTE: Different fluids will absorb heat at different rates.
When refilling a warm machine, heatup times will be
less.
Heated fluid can cause equipment surfaces to
become very hot. To avoid severe burns:
• Do not operate Reactor without all covers and
shrouds in place.
• Do not touch hot fluid or equipment.
• Allow equipment to cool completely before
touching it.
-
-
STATUS
1
2
3
4
5
6
7
8
9
10
0
+
-
-
-
STATUS
1
2
3
4
5
6
7
8
9
10
0
+
-
ti21489a
OR
°F
°C
Table 6: Approximate heatup time for starting a cold
machine with 5 gallons (19 liters) per side
Fluid Spray Target
Temperature
120VAC 230VAC
35 ft (10.7 m) Hose
(1 bundle)
125°F (52°C) 15 minutes 10 minutes
170°F (77°C) 40 minutes 20 minutes