Simco-Ion I-VSE 5000 User manual

I-VSE 5000 5101153 Rev D
INSTALLATION AND OPERATING INSTRUCTIONS
I-VSE 5000
Static Neutralizing Blower

A2 5101153 Rev D
I-VSE 5000
TABLE OF CONTENTS
1. Notes and Cautions ............................................................................ 1
2. Introduction...................................................................................... 2
3. Specifications ................................................................................... 3
4. Installation ...................................................................................... 3
5. Operation ........................................................................................ 4
6. Troubleshooting ................................................................................. 5
7. Maintenance .................................................................................... 7
8. Accessories and Parts ......................................................................... 8
9. Warranty Statement ............................................................................ 9

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1. NOTES AND CAUTIONS
IMPORTANT – Simco-Ion Industrial Static Control recommends that these instructions be
read completely before installation or operation of this power unit. Failure to do so could
result in personal injury and/or damage to the unit or equipment.
Review the following safety precautions to maintain safety and prevent damage to the
instrument or equipment connected to it. The safety features of this instrument may be
ineffective if the equipment is not operated in the manner stated in this manual. Refer all
maintenance procedures to qualified personnel.
NOTE - If any damage has occurred during shipment, notify the local carrier at once. A
report should also be forwarded to Simco-Ion, 2257 North Penn Road, Hatfield PA 19440.
Terms and Symbols
The following terms and symbols appear in this manual:
NOTE – Statements identified with a NOTE indicate precautions necessary to avoid
potential equipment failure.
CAUTION - Statements identified with a CAUTION indicate potential safety
hazards.
NOTE - This equipment must be correctly installed and maintained. Adhere to the
following notes for safe installation and operation.
1. Read instruction manual before installing or operating equipment.
2. Only qualified service personnel are to perform installation and repairs.
3. All equipment must be properly grounded, including the machine frame to which the
equipment is mounted.
4. Do not operate device in excess of specifications.
NOTE – Do not insert objects into the intake or outlet of the ionizing blower.
CAUTION – Electrical Shock Hazard – Always disconnect power supply before
connecting or disconnecting static neutralizing equipment. Avoid touching static
neutralizing point when power supply is energized.
CAUTION – Fire Hazard – Do not install or operate equipment in close proximity to
any flammable solvents or in explosive atmospheres.
CAUTION – Personal Protective Devices Recommended – Always wear safety
glasses or goggles when operating ioninzing blower. Also wear hearing protection
if the ioninzing blower is operated more than 1½ hours per day.

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2. INTRODUCTION
The I-VSE 5000 static neutralizing blower eliminates static charges in demanding
industrial environments. The I-VSE 5000 neutralizes areas up to 80 square feet and
features a passive ionization circuit that maintains ion balance, even during voltage
fluctuations.
The I-VSE 5000 is CE compliant and complies with FCC Part 15 requirements for Class
A equipment.
The I-VSE 5000 features
• Passive ionization circuit
• High volume variable speed fan
• Built-in air diffuser
• Optional adjustable-height stand is available
Receipt of equipment:
1. Carefully remove the equipment from its carton.
2. Inspect contents for damage that may have occurred during shipment. If any
damage has occurred, the local carrier should be notified at once. A report should
be forwarded to Simco-Ion, 2257 North Penn Road, Hatfield PA 19440, and (215)
822-6401
3. Empty the carton to ensure that small parts are not discarded.
Return Shipments:
Prior to returning goods, contact a Simco-Ion Customer Service Representative for a
Return Authorization Number. This number should be included on the packing list.
All correspondence should also reference the Return Authorization Number. Any item
being returned should be shipped prepaid and packed to provide adequate protection.

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3. SPECIFICATIONS
I-VSE 5000
Operating Voltage 120 or 230 VAC, 50/60 Hz
Power 45 Watts
Dimensions 10”L x 12”W x 6-1/4”H
Weight 8 lb
Blower Output 100 – 255 CFM (Adjustable)
Airspeed Characteristics 850 FPM at 2-ft (fan speed high)
Noise Level 68 dB at high fan speed (2’ from blower)
Typical Discharge Time 0.6 sec at 1-ft (1000V to 100V)
4. INSTALLATION
1. For maximum effectiveness, position the I-VSE 5000 as close as possible to the
charged surface to be neutralized. Direct the air stream longitudinally, and in the
same direction as, the target material movement to maximize the time the charged
surface remains in the air stream.
2. Locate blowers after the material has received its static charge. If the material is
subject to ongoing friction, additional static control devices may be needed.
3. Blowers may be located above and/or below a web.
4. Ensure that the ionized air stream covers the entire target surface, and that the
material to be neutralized is not in direct contact with a background surface.
5. The blower may also be placed on an OPTIONAL vertically adjustable floor stand
that can be moved and positioned as required.
6. The unit MUST be grounded for ionization to occur.

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5. OPERATION
Performance Data
Distance (ft) from
Ionizer
Decay Time (sec)
[1-ft left of center]
Decay Time (sec)
[on centerline]
Decay Time (sec)
[1-ft right of center]
1 19.3 0.6 18.3
2 4.4 1.0 4.0
3 2.8 1.4 3.0
4 3.8 2.0 4.2
5 4.3 2.5 5.0
6 4.6 3.6 5.2
7 5.8 4.3 6.3
8 7.0 5.5 7.5
9 8.3 6.8 8.5
10 10.0 8.8 10.3
Decay times represent 90% neutralization of a 1000 VDC Plate (1000 V to 100 V) at specified distances.
Decay times measured per ANSI EOS/ESD Standard 3.1
Start Up:
1. Turn power switch to ON position.
2. Turn fan speed knob to adjust air velocity. Low fan speed should be adequate for
most applications. High fan speeds may be used for larger areas.

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6. TROUBLESHOOTING
Operational Check:
1. Rub a small strip of plastic film until a static charge is developed (cellophane works
well). The charge can either be measured with an electrostatic fieldmeter or will be
evidenced by the film’s attraction to a grounded metal surface.
2. Pass the film in front of the blower for five seconds at a distance of one foot. Check
for any charge remaining on the film as in step-1.
3. If the static charge has been neutralized, then the device is working properly.
If equipment fails to reduce static charges from target surface(s):
1. Deenergize the power supply.
2. Ensure all ground connections are intact.
3. Check that all cable connections are tight.
4. Verify fuse located in the power inlet on the back panel is not blown. If it is, slide
out the fuse drawer, remove the fuse and replace with fuse specified in Section-8 of
these instructions.
5. Check that the four screws holding the front bezel in place are tight, but not over
tightened, and that the word “POWER” is oriented to the right side as you face the
bezel.
6. Energize the power supply (if equipped with an ON/OFF switch, ensure that it is in
the ON position).
7. IONIZER TEST: To determine if the ionizer bar is functioning properly, place a
Static Bar Checker (Simco-Ion p/n 4000004) on each of the ionizing points.
If the Static Bar Checker glows at only some of the points, check the points where it did
not glow for metal fragments or other contamination. If found, the contamination should
be removed (refer to the Maintenance section of these instructions).
• If the Static Bar Checker glows very brightly at only one of the points, the bar is
defective and should be replaced.
• If the Static Bar Checker fails to glow at any of the points, either the bar or the power
supply is defective. To identify the fault, perform the following steps:
a. Turn off power to the Power Supply.
b. Disconnect all static control equipment from the Power Supply.
c. Connect one end of an insulated test wire to the power supply’s ground stud.
d. Energize the power supply.
e. Slowly insert the free end of the test wire into one of the high voltage receptacles.

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As the insulated wire approaches the contact within the terminal, a spark should occur
and arcing should be heard. If a spark occurs and arcing is heard, then a static bar is the
cause of the fault. Otherwise, the power supply is the cause. If either is faulty, contact
Simco-Ion Customer Service or your local Simco-Ion Representative.
If the ion balance is greater than +/- 30 volts:
1. Verify line cord is plugged into a properly grounded 3-terminal receptacle.
2. Verify adapters or extension cords used with the I-VSE 5000 are all properly
installed, are all of 3-terminal type, and are all properly grounded.
3. Verify that the front bezel is NOT grounded (and that a ground lead from a balance
meter, or other instrument, is not attached to the bezel).
4. Verify that a known ground is in use or fan guard on back panel of the I-VSE 5000
is used as a ground point.
5. Verify that all conductive surfaces in the air stream are grounded.

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7. MAINTENANCE
NOTE - Only qualified service personnel are to perform maintenance tasks.
CAUTION – Electrical Shock Hazard – Deenergize all power supplies before
performing any maintenance tasks.
Ionizing Emitter Points:
1. Frequency of emitter point cleaning should be at least once monthly. If points
are extremely dirty when cleaning, increase frequency to weekly. In very dirty
environments, it may be necessary to clean points daily or at the end of each shift.
2. Simply turn OFF the unit and press a soft pencil eraser onto each point and gently
twist to remove any buildup from the ionization points. To remove inks and resistant
coatings, wipe the point with Isopropyl Alcohol (other cleaners may damage parts).
3. Remove dust from the air inlet and outlet with a brush or vacuum.
NOTE – Never use hard or sharp objects to scrape ionization points.
Thorough Cleaning:
1. Frequency of thorough cleanings should be at least once annually. If unit is extremely
dirty when cleaning, increase frequency to quarterly. In very dirty environments, it
may be necessary to thoroughly clean the unit even more frequently.
2. Simply turn OFF the unit and remove the bezel from the front of the blower by
loosening the four cap screws that secure it.
3. Blow out the entire bezel assembly with clean dry compressed air.
4. Perform Ionizer Emitter Point cleaning.
5. Blow out the entire air channel and each fan blade with clean dry compressed air.
6. Wipe the air channel with a soft cloth dampened with a mixture of 50% Isopropyl
Alcohol and 50% distilled water.
NOTE - Ordinary glass and household cleaners leave behind a conductive residue that
impairs ionizer operation. Never allow such cleaners to contact the bezel or interior of
the blower.
7. Allow assembly to air dry completely.
8. Reinstall the bezel assembly onto the front of the ionizer with the word “POWER”
on the right side as you face the bezel.
9. Tighten the four cap screws until the bezel is snug against the front of the blower
case.

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8. ACCESSORIES AND PARTS
Item Part Number
Emitter assembly ...................................... 10631-001
Filter Kit ................................................... 10790
Replacement Air Filters (pkg of 10) ........ 5050974
Portable Floor Stand (optional) ................ 5050975

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9. WARRANTY
This product has been carefully tested at the factory and is warranted to be free from
any defects in materials or workmanship. Simco-Ion will, under this warranty, repair
or replace any equipment that proves, upon our examination, to have become defective
within one year from the date of purchase.
The equipment being returned under warranty should be shipped by the purchaser to
Simco-Ion, 2257 North Penn Road, Hatfield PA 19440, transportation prepaid and insured
for its replacement cost. Prior to returning any goods for any reason, contact Simco-Ion
Customer Service at [phone] for a Return Authorization Number. This number
must accompany all returned items.
This warranty does not apply when the equipment has been tampered with, misused,
improperly installed, altered, has received damage through abuse, carelessness, accident,
connected to improper line voltage, or has been serviced anyone other than an authorized
factory representative.
The warranty does not apply when Simco-Ion parts and equipment have been energized
by other than the appropriate Simco-Ion power supply or generator, or when a Simco-
Ion power supply or generator has been used to energize other than Simco-Ion parts
and equipment. Simco-Ion makes no warranty, expressed or implied, nor accepts any
obligation, liabilities, or responsibility in connection with the use of this product other than
the repair or replacement of parts stated herein.
Information in this publication supercedes that in all previous published material.
Specifications are subject to change without notice.

I-VSE 5000 5101153 Rev D
Simco-Ion
2257 North Penn Road
Hatfield, PA 19440
[phone]
[phone]
www.simco-ion.com
[email protected]
© 2011 Simco-Ion. Printed in the U.S.A.