SIP 01529 User manual

SIP Code: 01529
For help or advice please contact
your distributor, or sip directly
on:
Tel.: [phone]
Email:
[e-mail]
or
[e-mail]
www.sip-group.com
3 In 1 - Shear, Folder & Pyramid
Rolling Machine
SIP Industrial Products Limited
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
United Kingdom
Please read and fully understand the instrucons in this manual before operaon. Keep
this manual safe for future reference.
Instrucon Manual

2
CONTENTS
Descripon Page No.
Safety Symbols Used Throughout This Manual 3
Safety Instrucons 4 - 5
Parts Idencaon 6
Technical Specicaon 7
Unpacking 8 - 9
Assembly 10
Operaon 11 - 20
Maintenance 21 - 29
Troubleshoong 30 - 31
Guarantee 32
Spare Parts Informaon 32
Notes 33
UK & EU - Declaraon of Conformity 34 - 35
CONTENTS

3
SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL
Important: Please read the following instrucons carefully, failure to do so could lead to
serious personal injury and / or damage to the sheet metal machine.
WARNING: LIKE ALL MACHINERY THERE IS POTENTIAL DANGER WHEN OPERATING THIS
MACHINE. ACCIDENTS ARE FREQUENTLY CAUSED BY LACK OF FAMILIARITY OR FAILURE TO
PAY ATTENTION. USE THIS MACHINE WITH RESPECT AND CAUTION TO DECREASE THE RISK
OF OPERATOR INJURY. IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED OR IGNORED,
SERIOUS PERSONAL INJURY MAY OCCUR.
CAUTION: NO LIST OF SAFETY GUIDELINES CAN BE COMPLETE. EVERY WORKSHOP ENVI-
RONMENT IS DIFFERENT. ALWAYS CONSIDER SAFETY FIRST, AS IT APPLIES TO YOUR INDIVID-
UAL WORKING CONDITIONS. USE THIS AND OTHER MACHINERY WITH CAUTION AND RE-
SPECT. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY, DAMAGE TO
EQUIPMENT, OR POOR WORK RESULTS.
WARNING LABELS
Wear eye protecon when using the machine
Keep ngers clear of brake, dies, rollers and blade.

4
SAFETY INSTRUCTIONS
1. READ THE ENTIRE MANUAL BEFORE USE. Machinery presents serious injury hazards to untrained users.
2. ALWAYS USE APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses are NOT
safety glasses.
3. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause perma-
nent hearing loss.
4. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckes, rings, or jewellery that can catch in
moving parts. Wear protecve hair covering to contain long hair and wear non-slip footwear.
5. NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be men-
tally alert at all mes when in use.
6. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure
operaon instrucons are safe and understood.
7. KEEP CHILDREN AND VISITORS AWAY from the work area.
8. MAKE WORKSHOP CHILDPROOF. Use padlocks, master switches, and remove start switch keys.
9. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locaons, or where
any ammable or noxious fumes may exist.
10. KEEP WORK AREA CLEAN AND WELL LIGHTED. Cluer and dark shadows may cause accidents.
11. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.
12. MAKE SURE GUARDS ARE IN PLACE AND WORK BEFORE USING MACHINERY.
13. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusng wrenches be-
fore turning machinery ON.
14. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding or misaligned parts, broken
parts, loose bolts, and any other condions that may impair machine operaon. Repair or replace damaged
parts before operaon
15. USE RECOMMENDED ACCESSORIES. Refer to the instrucon manual for recommended accessories. Im-
proper accessories increase risk of injury.
16. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
17. DO NOT OVER REACH. Maintain stability and balance at all mes.
18. OVERLOADING. Aempng to overload this machine beyond the capacies specied in the “Capacies”
secon on page 7 could cause personal injury or property damage. DO NOT extend the hand crank to apply
addional force.
19. USAGE. To avoid injury or property damage, always use the machine for its intended purposes, DO NOT
modify the machine in any way.
20. METAL EDGES. Sharp metal edges can cut your ngers. ALWAYS chamfer and de-burr sharp sheet metal
edges before bending and aer cung the workpiece.
21. PINCHING. This machine represents severe pinching and amputaon hazards. ALWAYS keep hands away
from the rollers, brake ngers, clamping bar, and shearing blades when operang.

SAFETY INSTRUCTIONS….Cont
22. PERSONAL PROTECTION. To avoid personal injury, ALWAYS wear heavy leather gloves, eye protecon, and
leather boots with extra toe protecon when using this machine.
23. BODY POSITION. To avoid injury due to slipping or falling, ALWAYS maintain secure foong and a comfort-
able body posion when using this machine.
24. GOOD WORKING CONDITION. To reduce the risk of personal injury, ALWAYS inspect the working parts of
this machine for cracks, burrs, loose fasteners, or any other damage and resolve any issue before beginning
operaon.
25. WORKBENCH MOUNTING. Personal injury could occur if this machine should unexpectedly move during
operaon. ALWAYS make sure the machine is securely mounted to a stable workbench or stand that can
support the weight and pressures of the operaon. CAUTION: This is a heavy machine!
26. ENTANGLEMENT HAZARDS. The moving parts of this machine represent entanglement hazards. DO NOT
wear jewellery, or loose clothing, and e back long hair when using this machine.
27. SHEARING BLADES/BRAKE FINGERS. If not properly aligned, the shearing blades or brake ngers can cause
machine parts or the workpiece to break up and y towards the operator. ALWAYS keep these parts
properly adjusted and in good working condion..
5

6
PARTS INDETIFICATION
1
Item Descripon Item Descripon
1Slip Roller Thickness Adjustment Leaf Bolts 7Brake Fingers
2Pyramid Rollers 8Hand Crank
3Brake Finger Receiver & Upper Shear Blade 9Slip Roller Diameter Adjustment Knob
4Shearing Table 10 Brake & Shear Adjustable Work Stop
5Workbench Mounng Locaons 11 Pyramid Roller Cover
6Shear Hold-down Bar - -
2
3
45
6
7
8
9
10
11
Fig. 1

7
TECHNICAL SPECIFICATION
SIP Part Number 01529
Weight 126kg
Width/Depth/Height 905 x 390 x 565 mm
Capacies:
Maximum Workplace Width 760 mm
Maximum Workplace Thickness 1 mm
Pan/Box Brake Minimum Reverse Bend 9 mm
Pan/Box Brake Maximum Side Height @90° 105 mm
Pyramid Roll Minimum Cylinder Diameter 39 mm
Slip Roll Sizes (L to R) 3.97mm, 4.37mm, 5.56mm

8
UNPACKING - SETUP
UNPACKING
Remove the packaging materials from around your machine and make sure that you have the following items. If
you discover the machine is damaged in any way, please contact your SIP dealer.
A. Sheet Metal Machine
B. Shear & Brake Rear Work Stop
C. Hand Crank Handle
D. Hand Crank Lock Knobs
E. Hex Wrenches
CLEAN UP
The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protecve
coang with a solvent cleaner or degreaser. For thorough cleaning, some parts must be removed.
For opmum performance, clean all moving parts or sliding contact surfaces. Avoid chlorine-based solvents, such
as acetone or brake parts cleaner that may damage painted surfaces.
Always follow the manufacturer's instrucons when using cleaning products.
A
B
C
D
E
Fig. 2
WARNING: PETROL AND PETROLEUM BASED PRODUCTS HAVE LOW FLASHPOINTS AND CAN
EXPLODE OR CAUSE FIRE IF USED TO CLEAN MACHINERY. DO NOT USE THESE PRODUCTS TO
CLEAN THE MACHINERY.
CAUTION: MANY CLEANING SOLVENTS ARE TOXIC IF INHALED. MINIMIZE YOUR RISK BY
ONLY USING THESE PRODUCTS IN A WELL VENTILATED AREA.

UNPACKING - SITE CONSIDERATIONS
FLOOR LOAD
Refer to the Specicaons for the weight and footprint specicaons of your machine. Some workbenches or
stands may require addional reinforcement to support the machine, workpiece, and the forces applied during
operaon.
9
PLACEMENT LOCATION
Consider exisng and ancipated needs, size of material
to be processed through each machine, and space for
auxiliary stands, work tables or other machinery when
establishing a locaon for your new machine. See Figure
3 for the minimum working clearances.
MOUNTING
The base of this machine has holes that allow it to be
mounted to a workbench. For a safe and smooth
operaon of this machine, it MUST be securely mounted
to an appropriate workbench or stand.
The strongest mounng opon is a “Through
Mount” (Figure 4) where holes are drilled all the way
through the workbench, and hex bolts, washers, and hex
nuts are used to secure the machine to the workbench.
Another opon for mounng is a “Direct Mount” (Figure
5) where the machine is simply secured to the
workbench with a lag screw.
Fig. 3
Fig. 4
Fig. 5
CAUTION: DUE TO THE CONSIDERABLE FORCES EXERTED ON THIS MACHINE WHEN IN OPER-
ATION, YOU MUST SECURELY MOUNT IT TO A STABLE AND STURDY WORKBENCH OR
STAND. OTHERWISE, THE MACHINE COULD TIP OR FALL AND RESULT IN PERSONAL INJURY
OR PROPERTY DAMAGE.

10
ASSEMBLY
In addion to the assembly procedures below, some disassembly is required to remove storage grease and re-
lubricate the cleaned parts.
TO ASSEMBLE YOUR MACHINE:
1. Remove the end cap screws from the end cap.
2. Rotate the lock knob out unl it is ush with the
rear of the end cap.
3. Insert the hand crank into the slot (see Figure 6).
4. Replace the end cap and cap screws and ghten
the lock knob.
NOTE: It is your preference which side of the machine
you install the hand crank.
5. Thread the rods into either the brake or sheer
mounng holes, as shown in Figure 7. Only hand
ghten the rods.
6. Loosen the hex bolts on the stop bar and slide it
onto the rods.
7. Posion the stop bar as required and secure us-
ing the hex bolts as shown in Figure 8.
Fig. 6
Hand Crank
Lock Knob
End Cap
Cap Screw
Fig. 7
Brake Mounng Holes
Stop Rods
Shear Mounng
Holes
Fig. 8
Hex Bolts
Work Stop Bar