SIP 06434 Specification sheet

Heat Induction Tool
06434
Instructions for use and
Maintenance

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1Table of contents
1TABLE OF CONTENTS 2
2INTRODUCTION 3
3TECHNICAL DATA 3
4SAFETY INSTRUCTIONS 3
4.1 General safety rules 3
4.2 Safety rules for personal protection 4
4.3 Electrical safety rules 4
4.4 Fire safety rules 5
4.5 Safety rules for using the device 5
5COMPONENTS 6
6USE 7
6.1 Detachable coils 7
6.2 Flat coil 9
6.3 Customized fixed coil 10
6.4Flexible coil 10
6.5 Focus coil 11
7DEVICE INDICATORS 11
8POSSIBLE PROBLEMS AND TROUBLESHOOTING 11
9STORAGE AND MAINTENANCE 12
9.1 Cooling, dismantling and storage 12
9.2 Proper cleaning and maintenance 12
10 WARRANTY 12
11 WARRANTY SERVICE 13
12 DISPOSAL OF USED EQUIPMENT 13
13 CONSUMABLE SPARE PARTS 14
13 CONSUMABLE SPARE PARTS 15
14 ELECTROTECHNICAL SCHEME 15
15 MEANING OF USED SYMBOLS 16
16 POSSIBLE DEFECTS AND REMEDY OF DEFECTS 17
17 DECLARATION OF CONFORMITY 18

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2Introduction
This device generates alternating current of high frequency. The current passing through a heating
coil creates an alternating magnetic field which by using the principle of electromagnetic induction
vibrates electrons inside the heated material. The energy of moving electrons is dissipated as heat,
which heats the metal in the work field of the instrument. The more easily magnetized the material,
the more heat it creates. That is why the device heats easily nonferrous metals and their alloys, but
has no effect on glass, plastics, wood, textiles and other non-conductive materials.
3Technical data
Name (type)
06434
Input voltage
~230V, 50/60Hz
Input current
max. 7.5A
Power
max. 1.75kW
PF
0.99
Load factor
50%@1.5kVA a 100%@1.0kVA
Cover
IP20
Weight
4.5kg / 9,921lb
Dimensions
200 x 140 x 75mm
4Safety instructions
4.1 General safety rules
Read carefully all instructions in the manual. Failure to follow these instructions may
result in electric shock or burns, fire and / or serious personal injury.
The user is Users are responsible for installing and using the system in accordance with the
instructions provided in this manual. The contractor shall not be liable for damages resulting from
improper use and handling.
The device may be operated only by persons properly trained and appropriately qualified. Do not
operate 06434 under the influence of drugs, alcohol or medication
Bystanders and animals should be kept safely away when operating with the device, even when
cooling the heated material.
Avoid working in the rain, water and moist environments. Keep work area well ventilated and dry,
clean and well lit.
When working with the 06434 always have a fully functional fire extinguisher within reach.

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4.2 Safety rules for personal protection
Persons with pacemakers or other metal or electronic surgical implants must not
operate with the 06434 and must keep a safe distance of at least 1m from the device.
When working with 06434 do not wear any metal objects such as jewelry, rings,
watches, necklaces, identification tags, belt buckles, piercing and even clothing with
metal parts such as metal rivets, buttons and zippers, etc. - 06434 can heat up these
metal objects quickly and cause serious burns or clothing ignition.
ATTENTION: Coil applicator and heated object can reach high temperatures and
cause burns or cause a fire.
When using the 06434 always wear safety goggles or face shield.
When using the 06434 hazardous fumes may be produced by burning old paint,
lubricants, sealants, adhesives, etc. These exhalations can be toxic. Always wear
appropriate protective masks or respirators.
When working with the 06434 always wear protective gloves with corresponding
thermal resistance. High temperatures generated by the use of 06434 may cause
serious burns in the case of touching the heated part.
Always keep proper footing and balance for safe control of the 06434 even in unexpected situations.
Do not use the 06434 near any device with pyrotechnics (e.g. airbag). The resulting heat can cause
their unexpected explosion. Keep a minimum distance of 10-20 cm from these devices.
4.3 Electrical safety rules
This is a safety Class I device, which may be supplied with power only from the
power outlet with a protective conductor, which must be connected to the device as
first and in any case must not be interrupted (e.g. by an extension cord). Any
interruption of the protective earth conductor, or its disconnection will cause a
potential electric shock hazard that can cause injury. Make sure that the device
(device chassis) is properly grounded.
Do not twist or sharply bend the power cord, as it may damage the internal wiring.
Never use 06434 if the power cord shows any signs of damage. Keep the power cord
away from heat, oil, sharp edges or moving parts. Never repair the power cord –if
damaged, the power cord must be replaced. Damaged cords create a risk of electric
shock.

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Before replacing the applicator (coil), disconnect 06434 from the power source (wall outlet).
If you are not using 06434, unplug the power cord from the outlet.
CAUTION
This product is for Class A industrial use. It may cause radio interference in
residential, commercial and light industrial environments. This product is not
intended for installation in residential environment, business environment and light
industry with connection to the public supply network; user may be required to take
adequate measures to reduce interference.
4.4 Fire safety rules
Do not heat aerosol or other cans, metal containers, and any pressure vessel used
for the storage of fuel, compressed gases and liquids. The heat generated by heating
06434 may cause them to explode and their contents may ignite.
Do not use the heating spiral (coil), if the insulation is damaged. A defect in the insulation may cause
sparks in contact with metal objects or between the turns of the coil. In particular, when working on
/ or near gas pipes and / or gas tanks it may pose a danger of explosion or fire. Using coils with
damaged insulation will void the warranty.
4.5 Safety rules for using the device
Do not leave 06434 uncontrolled when it is started. Always use the main switch to turn 06434 off if
it is not used for heating!
Make sure that the power supply unit and the handle has an adequate supply of air for cooling. Make
sure the vents are clean and free of dust and dirt not to impede the flow of cooling air.
Do not attempt to repair 06434. The device does not contain any user-serviceable components,
except for replaceable heating coils.
Before connecting 06434 to the wall outlet make sure the outlet voltage corresponds
to the voltage on the rating plate. If the wall outlet voltage does not match the
voltage indicated on the rating plate, it may result in a serious risk of damage to
06434.
Do not exceed the operating cycle 06434 –2 minutes heating (on) a 2 minutes
cooling (off). The main equipment is protected against device overheating, but
heating coils are not, which may cause their damage.
EXTENSION CORDS:
Extension cords –if necessary, you may use only the following extension cords:
up to 5m with 2.5 mm2diameter
up to 15m with 4 mm2diameter

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Use only one extension cord –do not connect two or more extension cords. Do not use any other
extension cords than those mentioned above. Unpack the extension cords - tightly packed extension
cords may overheat and cause fire.
GENERATORS:
When using the device with an alternate source of power –e.g. with mobile electric generator, it is
necessary to use a quality alternate source of sufficient power and AVR quality control. Use a
generator with a power output of at least 3-4 kW, or DC / AC inverter with a power output of 2-3 kW
and only with a sine wave –do not use the inverter with a square or quasi-sine wave. Failure to
comply with the above requirements may result in damage to the device and void the warranty.
The device must be protected from rain and moisture, mechanical damage and possible ventilation
of neighboring machines, excessive overloading and rough handling.
5Components
1. PLASTIC CASE WITH PROTECTIVE LINING
2. COIL HOLDER
3. CONNECTION CORD
4. SWITCH ON AND OVERHEATING INDICATION LIGHT
5. COVER FITTED COILS
6. ELECTRIC SUPPLY CORD

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6Use
Before usage of the device, check the incoming cable, handle and the handle cable to assure that
they are not damaged.
1. Disconnect the device from the electric network and loosen the screws on the handle.
2. Insert the working coil into the holes in the clamping holder of the coils (handle, 2) and
tighten the locking screws on the sides.
3. Connect the supply cable of the device into a properly grounded standard socket ~230V,
50/60Hz and turn on the device using the main switch. Before turning on, make sure that the
handle is laid in a safe place and that the heating button is not pressed down.
4. Attach or put the working coil on the material you want to warm up and press the button on
the handle. Heating remains activated during the pressing of the button - do not exceed the
operating cycle of 2 minutes of heating and 2 minutes of cooling.
5. After finishing the cycle, release the button on the handle and remove the heating coil from
the heated material.
NOTE: During heating there should be a gap of around 3-5mm between the coil and
the heated material to avoid excessive wear of the heating coil. A gap larger than 3-
5mm decreases heating efficiency and extends the heating time.
After finishing heating, place the handle with the heating coil in a safe, inflammable
place until the heating coil is completely cooled. Then turn off the device using the
main switch and disconnect it from the electric network.
ATTENTION: The coil and the heated object can reach a high temperature and/or
cause burns or result in fire.
6.1 Detachable coils
FRONT ATTACHABLE COILS
The standard supplied
diameters of front
attachable coils are
15-45mm

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SIDE ATTACHABLE COILS
Application of the standard attachable front and side coils for the heating of nuts, couplings, gaskets,
hinges, exhaust mains, screws etc. which are accessible so as to allow the attaching of the coil.
NOTE: The service life of the coils can be increased by cleaning rust, paint, oil etc.
from the heated material
During heating, there should be a gap around 3-5mm between the coil and the
heated material to avoid excessive wear of the heating coil. Holding of the coil
directly on the hot material can cause the burning of the coil insulation, thereby
shortening the service life of the coils. We recommend limiting direct contact of the
coil with the hot material to the minimum.
The standard supplied
diameters of the side
attachable coils are
15-45mm

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TIP! For loosening nuts, screws etc., it is not necessary to heat the material until it is red hot. Heat
the nut for 2 seconds and try to loosen it using a wrench. If it is not possible, heat again for 2 seconds
and then try loosening using the wrench again.
6.2 Flat coil
The flat spiral shaped coil is intended for the heating of flat sheet metals and for the straightening of
small dents in car bodies by heating. The flat coil is also intended for easy peeling off of stickers,
sealants, putties etc. by heating of the base material - steel sheet metal.
1. Connect the coil to the coil handle
2. Place the coil with its area over the material
3. Press the button and guide the coil above the material in a gyratory movement
4. After heating of the material, allow the coil to cool off for at least 2 minutes.
NOTE: It is possible to use the coil to remove various adhesive stickers, sealants and
gaskets which are stuck to sheet metal or metal –for example in automotive,
services etc. The coil is used heating of the base material and thus softening, or
alternatively, hardening of the glue, putty, etc. We recommend holding the coil
around 5-15mm far from the heated material - it is possible to regulate the required
temperature and heating time by changing the distance.

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6.3 Customized fixed coil
User shaped solid coils can be shaped and adapted directly by the user according to requirements of
the individual application. They can be used for the same purposes as attachable coils.
6.4 Flexible coil
The flexible coil is used for the loosening of axle fitments, stiffened sensors, ball joints etc. and in
applications where is not possible to use attachable coils.
Applications:
1. Connect one end of the coil to the coil holder and secure it by the locking screw.
2. Wrap the free end of the conductor over the part which needs to be heated. Make around 2-
4 turns.
3. Connect the second - free end of the coil into the coil holder and secure it by the locking
screw.
4. Pressing of the key activates the heating.
5. After finishing heating, one end of the coil will be release and the coil will be unwound from
the heated material.

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If the overload of the device occurs (the LED warning light on the front panel is
flashing red), unwind one loop and repeat the procedure until the heating is carried
out without overload and turning off.
If the heating has a low intensity, on the contrary, try adding one loop.
6.5 Focus coil
They allow a higher intensity heating on a small area and are especially used for attaching to the
heated material.
1. Connect the coil into the coil holder.
2. Attach the coil on the material with the circular area of the coil.
3. Press the button for a maximum of 10 seconds.
4. After heating the material, let the coil cool off for at least 50 seconds.
7Device indicators
Lights on the device indicate the following states of the device:
Green - Standby
Yellow - Heating in progress
Yellow flashing - Device is overheated
Red flashing - Bad coil or power overload
Red light - Error
8Possible problems and troubleshooting
1. 06434 is designed and constructed so that when an overload occurs, there is a temporary
turning off, which is indicated by the flashing of the LED on the front panel.
2. The induction coils do not have any thermal protection and thus they are not protected
against overload. The operating cycle of the induction coils is set for 2 minutes of activity -
heating and 2 minutes of cooling.
3. If the device stops working, check that it is properly connected with the electricity supply and
also check the plug connector and socket, the fuses or breaker. Check the value of the
supplied network current. Also make sure that the incoming and connection cable (if you use
it) is not damaged. Let the device cool off for at least 10 minutes and then reconnect it. If the
problem persists, contact your supplier.

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4. Usage of an inappropriate extension cable (too long, small diameter of wires) can cause
insufficient power of the device - see the safety regulations.
5. In case of other problems contact your supplier.
9Storage and maintenance
9.1 Cooling, dismantling and storage
After completion of heating, make sure that the coil holder and coils used are placed in a safe place.
Handling the device or its parts before letting it cool down can result in injury, damage to the
equipment or fire.
After completion of heating, leave the device turned on for 10 more minutes –the device will be
cooled down by fans until cooled off completely and then will turn off the fans. Then shut it down by
the main power switch and disconnect it from the power supply.
If you unplug the unit immediately, let all working coils cool down for at least 15 minutes.
After cooling, place the device and its accessories in the case. Place the cords so as to avoid their
sharp bending or twisting –it could cause their damage.
9.2 Proper cleaning and maintenance
Make sure the device is turned off, unplugged and cooled. Use a dry, clean cloth or paper towel to
remove grease, oil and other impurities from the machine, applicators and cables before placing
06434 in the storage case.
Use freely available non-volatile cleaning agents for grease, oil and dirt that is difficult to remove.
Before the first reuse of 06434 allow all components to air dry.
Do not immerse any part of the device in water or other liquids. Do not spray and wash the device
down with water spray. Do not clean the components with volatile organic compounds such as
gasoline, benzene, kerosene, methyl ethyl ketone (MEK), fuel oil, brake parts cleaners, paint and
thinner remover, varnish removers, self-adhesive solvents, etc. These substances cause fire and
cause hardening or dissolving of polymeric materials used in the device.
Do not use heat sources, heaters, burners, microwave ovens or gas furnaces, etc. for drying the
device and its parts after cleaning.
10 Warranty
1. Machine warranty period is determined by the manufacturer for 12 months from the sale of
machinery buyer. Warranty period begins on the date of delivery of the machine to the
purchaser, or the possible delivery date. The warranty period does not cover expendable
parts –coils. Warranty period does not include the period from the application of a
legitimate complaint until the machine is repaired.

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2. Content of the guarantee is responsible for the delivery of machines at the time of delivery,
and the warranty period will have the characteristics laid down by mandatory specifications
and standards.
3. Responsibility for defects that occur after the machine sold under warranty, consists in the
obligation of free defect removal machine supplier, or service organization authorized by the
machine.
4. Condition of warranty is that the machine is used in a manner and for the purposes for which
it is intended. Such defects are not recognized extraordinary wear and damage due to
insufficient care or neglect seemingly insignificant defects. For example, the defect cannot
recognize:
a. Equipment damage due to inadequate maintenance.
b. Mechanical damage due to rough handling, etc.
5. The warranty does not cover damage due to failure to meet the obligations of the owner, his
inexperience, of impairments, failure to comply with the provisions referred to in the
instructions for use and maintenance, the use of machines for the purposes for which it is
not intended, overloading the machine, even if temporary. Maintenance and repairs must be
exclusively used by original equipment manufacturer.
6. During the warranty period are not allowed any modifications or changes to the machine,
which can affect the function of each part of the machine. Otherwise the warranty will not
be recognized.
7. Warranty claims must be applied immediately upon detection of manufacturing defects or
material defects, and that at the retailer.
8. If a warranty repair will replace the defective part, transferred ownership of the defective
part to the manufacturer.
11 Warranty service
1. Warranty service can be performed only by a trained service technician.
2. Before performing warranty repairs it is necessary to check the data of the machine –the
date of purchase, serial number, machine type. If the data are not consistent with the
conditions for the recognition of warranty repairs, for example, expiry of the warranty
period, improper use of the product contrary to the instructions for use, etc., it is not a
warranty repair. In this case, all costs associated with the repair shall be borne by the
customer.
12 Disposal of used equipment
These machines are built with materials that do not contain substances that are toxic
or poisonous to the user. For the disposal of waste equipment use the collection
points for the abstraction of used EEE. Do not dispose of the used equipment in
normal waste.

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13 Consumable spare parts
Description
Part Ref.
DHI-FLEXI800-Flexi coil 800mm
00520
DHI-IND415 Induction coil straight /15/220mm/M6
00521
DHI-IND419 Induction coil straight /19/220mm/M8
00522
DHI-IND420 Induction coil straight /20/220mm/M8
00523
DHI-IND423 Induction coil straight/23/220mm/M10
00524
DHI-IND426 Induction coil straight /26/220mm/M12
00525
DHI-IND432 Induction coil straight/32/220mm/M16
00526
DHI-IND438 Induction coil straight /38/220mm/M20
00527
DHI-IND445 Induction coil straight /45/220mm/M22
00528
DHI-REMOVAL Heating PAD removal
00529
DHI-SPOT Focusing coil for spot heating 20/220mm
00530
Straight coil Side coil
PAD Focus Flexi Heating wire

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13 Consumable spare parts
No.
Name
Part Ref.
1
Coil
DHI-coil
2
Clamping bolts
DHI-bolts
3
Holder of induction coil –handle
DHI-handle
4
Cable
DHI-cable
5
Strap
DHI-strap
6
Side cover
DHI-side cover
14 Electrotechnical scheme

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15 Meaning of Used Symbols
The equipment must not be used by person with
, pacemakers or any other metal or electronic implants.
The equipment may only be used by trained
person.
Risk of explosion.
Risk of fire.
Caution, intense magnetic field!
Caution, source of intensive heat!
Read the operation manual before starting the
equipment.
Use protective equipment, goggles.
Use protective equipment, working suit.
Use protective equipment, breathing masks.
Use protective equipment, protective gloves.
Always disconnect the equipment from the power supply
, when it is not being used.

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16 Possible Defects and Remedy of Defects
Defect
Failure mode
Solution
The material to
be heated is
not heated up
Red LED located on the front
panel is flashing:
After the button is pressed
when the coil is not loaded –
incorrect (unsuitable size or
number of coil threads) or
incorrectly connected coil.
Use a standard coil and check correct
connection (that the coil terminals are inserted
enough and bolts are tightened).
Red LED located on the front
panel is flashing:
After the button is pressed
when the heating coil is
inserted to the part to be
heated, or when the heating
coil is being inserted to the
part, or during the heating
process –the overload
protection circuit of the power
supply system was activated.
Make the distance between the material and
the coil larger –e.g. place the coil farther from
the material, or use a bigger coil.
Check where the equipment is connected to the
mains. Power supply from the mains may be
distorted or, supply voltage frequency may be
distorted. The power socket may be connected to
the mains which is supplied by standby source of
power supply (generator), or by DC/AC invertor,
where there is not a sine wave at the output
(there is only square wave or quasi-sine wave), or
the power output is not sufficient!
Connect the equipment to another socket.
Caused by interference by other equipment
connected to the same mains.
Caused by extension cable where the interference
may be induced.
Connect the equipment to another socket.
Check the function of the equipment by pressing
the button when a standard coil is connected
correctly without the heated part inserted.
Yellow LED must be lighting.
The material to
be heated is
heated up
slowly
Temperature of the material to
be heated increases too slowly
or not at all.
Use a coil the diameter of which is larger by 10
mm than the diameter of material to be heated
is.
Check that the material is ferromagnetic.
Handle wire is
heated up
Higher temperature of the
wire can be felt when the wire
is touched.
Check the load time, check that the equipment is
not overloaded. Keep the maximum operation
time of 2 min. and cooling time of 2 min. The
equipment must be controlled by the operator
when cooling down.
The material to
be heated is
not heated up
Yellow LED located on the
front panel is flashing. The
equipment is overheated.
Let 06434 cool down; while it must be
controlled by the operator.

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Red LED located on the front
panel is lighting. Failure of the
equipment.
Send 06434 to an authorized service centre.
17 Declaration of Conformity
Producer:
SERENCO UK Ltd, NN6 0BN
Declare that the product:
Induction heater 06434
Is determined for the industrial use:
17/2003 Sb. (LVD) a 616/2006 Sb. (EMC)
Verified by the compliance with the standard listed below:
ČSN EN 60335-1 ed.3
ČSN EN 55011
ČSN EN 61000-6-2
ČSN EN 61000-6-4
Date of issue: 1/2014
Anthony Dearden, Director

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