SKF Lincoln P205 User manual

Assembly Instructions
Lubrication pump P205
Created on:
31.07.2023
Document no.:
951-171-048-EN
Version:
04
Read these instructions before
installation or start
-up of the
product and keep them readily
available for later consultation!

2
Original EC Declaration of Incorporation in accordance with Directive 2006/42/EC,
Appendix II Part 1 B
The manufacturer hereby declares at its sole responsibility that the partly completed machinery conforms to the essential health and safety requirements
of the Machinery Directive 2006/42/EC, Annex I, marked in the Annex to the EC Declaration of Incorporation as applicable and fulfilled at the time of placing
on the market.
The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded
electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is the manufacturer.
Designation:
Electrically operated pump for the supply of lubricants within a centralized lubrication system
Type:
Pump P205
Item number:
655-xxxxx-x
6550-xxxxxxxx
Furthermore, the following directives and standards were applied in the respective applicable areas:
2006/42/EC: Machinery Directive
2014/30/EU: Electromagnetic Compatibility
2011/65/EU: RoHS II
EN ISO 12100:2010
EN 60204-1:2018
EN 809+A1/AC:2010
EN 60947-5-1:2017
EN IEC 63000:2018
EN 60947-5-2:2017
The partly completed machinery must not be put into service until it has been established that the machinery into which it is to be incorporated is in
compliance with the provisions of the Machinery Directive 2006/42/EC and all other applicable Directives.
Walldorf, 31.07.2023
Jürgen Kreutzkämper
Stefan Schürmann
Manager, R&D
Germany
Manager, PD
Germany South
Manufacturer: SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, 69190 Walldorf, Germany
Original UK Declaration of incorporation according to the Supply of Machinery (Safety)
Regulations 2008 No. 1597 Annex II
The manufacturer hereby declares under sole responsibility that the partly completed machinery complies with the essential health and safety
requirements of UK legislation Supply of Machinery (Safety) Regulations 2008 No. 1597 Annex I, marked in the Annex to the EC Declaration of
Incorporation as applicable and fulfilled at the time of placing on the market.
The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded
electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited,
2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
Designation:
Electrically operated pump for the supply of lubricants within a centralized lubrication system
Type:
Pump P205
Item number:
655-xxxxx-x
6550-xxxxxxxx
Furthermore, the following regulations and standards were applied in the respective applicable areas:
Supply of Machinery (Safety) Regulations 2008 No. 1597
Electromagnetic Compatibility Ordinance 2016 No. 1091
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 No. 3032
EN ISO 12100:2010
EN 60204-1:2018
EN 809+A1/AC:2010
EN 60947-5-1:2017
EN IEC 63000:2018
EN 60947-5-2:2017
The partly completed machinery must not be put into service until it has been established that the machinery into which it is to be incorporated is in
compliance with the provisions of UK legislation Supply of Machinery (Safety) Regulations 2008 No. 1597 and all other applicable Directives.
Walldorf, 31.07.2023
Jürgen Kreutzkämper
Stefan Schürmann
Manager, R&D
Germany
Manager, PD
Germany South
Manufacturer: SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, 69190 Walldorf, Germany
NOTE
The product variants without electrical components do not fall within the scope of application of the EMC Directive (2014/30/EU)
or the "Electromagnetic Compatibility Regulations 2016 No. 1091," nor the scope of the RoHS Directive (2011/65/EU) or the
"Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 No. 3032."

3
Appendix to Declaration of Incorporation in accordance with 2006/42/EC, Annex II, No. 1 B
Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and fulfilled:
Table 1
Appendix to Declaration of Incorporation
Piston pumps with reservoir, with/without external motor, without control unit
Types: P205, P208, P212, P215, P230, ZPUxx, JM, FF, FB, FK, RA, TA, TB
No.:
Essential health and safety requirement
Applicable:
Fulfilled:
1.1
Principles
1.1.2
Principles of safety integration
Yes
Yes
1.1.3
Materials and products
Yes
Not completely fulfilled 1)
1.1.5
Design of machinery to facilitate its handling
Yes
Yes
1.1.6
Ergonomics
Yes
Not completely fulfilled 2)
1.2
Control systems
1.2.1
Safety and reliability of control systems
Yes
Yes
1.2.3
Starting
Yes
Yes
1.2.6
Failure of the power supply
Yes
Yes
1.3
Protection against mechanical hazards
1.3.1
Risk of loss of stability
Yes
Yes
1.3.2
Risk of break-up during operation
Yes
Not completely fulfilled 3)
1.3.4
Risks due to surfaces, edges or angles
Yes
Yes
1.3.7
Risks related to moving parts
Yes
Yes
1.3.9
Risks of uncontrolled movements
Yes
Yes
1.5
Risks due to other hazards
1.5.1
Electricity supply
Yes
Yes
1.5.6
Fire
Yes
Yes
1.5.8
Noise
Yes
Yes
1.5.13
Emissions of hazardous materials and substances
Yes
Yes
1.5.15
Risk of slipping, tripping, or falling
Yes
Not completely fulfilled 4)
1.6
Servicing
1.6.1
Machinery maintenance
Yes
Yes
1.6.2
Access to operating positions and servicing points
Yes
Not completely fulfilled 5)
1.6.4
Operator interventions
Yes
Yes
1.7
Information
1.7.1
Information and warnings on the machinery
Yes
Yes
1.7.1.1
Information and information devices
Yes
Yes
1.7.2
Warning of residual risks
Yes
Yes
1.7.3
Marking of machinery
Yes
Yes
1.7.4
Operating instructions/assembly instructions
Yes
Yes
1.7.4.1
General principles for the drafting of operating
instructions/assembly instructions
Yes
Yes
1.7.4.2
Contents of the operating instructions/assembly instructions
Yes
Yes
1.7.4.3
Sales literature
Yes
Yes
1) The product is designed for operation with non-hazardous media. The owner-operator must check whether the lubricant used has certain hazardous
effects (such as sensitization). The installation of a drip pan could be required. Pressure-relief valves must also be used.
2) The operator must ensure that the pump is integrated into the higher-level machine in such a way that the pump can be operated and filled
ergonomically.
3) The operator must protect the lubrication system against excessive pressure. This should be done by fitting every pump element with a pressure limiting
valve with suitable opening pressure (see the “Technical data” for the pump in question).
4) Not relevant inside the incomplete machine (pump), only outside the partially completed machine. The machine's owner or operator is responsible here.
5) The owner-operator must ensure that the pump is integrated into the main machine in such a way that it can be operated without danger.

4
Masthead
Manufacturer
SKF Lubrication Systems Germany GmbH
Email: Lubrication-[email protected]
www.skf.com/lubrication
Berlin Plant
Motzener Strasse 35/37
12277 Berlin
Germany
Tel. [phone]
Fax [phone]
Walldorf Plant
Heinrich-Hertz-Strasse 2-8
69190 Walldorf, Germany
Germany
Tel.: [phone]
Fax: [phone]
Authorized local distributors
- Great Britain -
SKF (U.K.) Limited,
2 Canada Close, Banbury, Oxfordshire,
OX16 2RT, GBR.
- North America -
SKF Lubrication Business Unit
Lincoln Industrial
5148 North Hanley Road, St. Louis,
MO. 63134 USA
- South America -
SKF Argentina Pte. Roca 4145,
CP 2001 Rosario, Santa Fe
Warranty
The instructions contain no statements regarding the warranty
or liability for defects. That information can be found in our
General Terms of Payment and Delivery.
Training
We conduct detailed training in order to enable maximum
safety and efficiency. We recommend taking advantage of this
training. For further information, contact your authorized SKF
dealer or the manufacturer.

5
Table of contents
Masthead ...............................................................................................4
Table of contents..................................................................................5
Safety alerts, visual presentation, and layout.................................6
1. Safety instructions...........................................................................7
1.1 General safety instructions......................................................7
1.2 General electrical safety instructions.....................................7
1.3 General behaviour when handling the product ...................7
1.4 Intended use...............................................................................7
1.5 Persons authorized to use the product.................................7
1.6 Foreseeable misuse ..................................................................8
1.7 Referenced documents ............................................................8
1.8 Prohibition of certain activities ...............................................8
1.9 Painting plastic components and seals .................................8
1.10 Safety markings on the product ..........................................8
1.11 Note on the type plate ...........................................................9
1.12 Notes on CE marking .............................................................9
1.13 Note on Low Voltage Directive.............................................9
1.14 Note on Pressure Equipment Directive..............................9
1.15 Note on UKCA marking..........................................................9
1.16 Note on EAC marking.............................................................9
1.17 Note on China RoHS mark....................................................9
1.18 Emergency shutdown ............................................................9
1.19 Assembly, maintenance, fault, repair..................................9
1.20 First start-up, daily start-up.............................................. 10
1.21 Residual risks........................................................................ 11
2. Lubricants ...................................................................................... 12
2.1 General information............................................................... 12
2.2 Material compatibility ............................................................12
2.3 Temperature properties........................................................12
2.4 Aging of lubricants .................................................................12
2.5 Avoidance of faults and hazards.......................................... 12
2.6 Solid lubricants ....................................................................... 12
2.7 Chisel pastes............................................................................ 12
3. Overview, functional description................................................ 13
4. Technical data ............................................................................... 15
4.1 Switching points of ultrasonic sensor................................. 19
4.2 Reservoir designs................................................................... 20
4.3 Tightening torques................................................................. 22
4.4 Hydraulic connection diagram ............................................. 23
5. Delivery, returns, storage ........................................................... 25
5.1 Delivery ....................................................................................25
5.2 Return shipment.....................................................................25
5.3 Storage..................................................................................... 25
5.4 Storage temperature range ................................................. 25
5.5 Storage conditions for products filled with lubricant....... 25
5.5.1 Storage period up to 6 months............................... 25
5.5.2 Storage period between 6 and 18 months........... 25
5.5.3 Storage period more than 18 months................... 25
5.6 Declaration of decontamination .......................................... 25
6. Assembly ........................................................................................ 26
6.1 Mechanical connection ..........................................................26
6.1.1 Mounting dimensions................................................ 26
6.2 Assembly holes ....................................................................... 28
6.3 Setting the delivery rate on pump element KR ................ 28
6.4 Installing the pressure limiting valve.................................. 29
6.5 Electrical connection.............................................................. 29
6.6 Connection of the lubrication line........................................30
6.7 Filling with lubricant...............................................................30
6.7.1 Filling via reservoir cover.......................................... 30
6.7.2 Plastic reservoirs........................................................ 30
6.7.3 Sheet steel reservoirs................................................30
6.8 Filling via filler nipple.............................................................31
6.8.1 Pumps with an ultrasonic sensor............................31
6.8.2 Pumps without an ultrasonic sensor......................31
6.9 Filling via the optional fill connection.................................. 32
6.9.1 Pumps with an ultrasonic sensor............................32
6.9.2 Pumps without an ultrasonic sensor......................32
6.9.3 Initial filling of pumps with a follower plate .......... 33
6.10 Accidental filling with wrong lubricant............................. 34
7. First start-up................................................................................. 35
7.1 Inspections before first start-up.......................................... 35
7.2 Inspections during first start-up..........................................35
8. Operation........................................................................................ 36
9. Maintenance and repair .............................................................. 36
9.1 Maintenance of the gearbox.................................................36
9.1.1 Service life ...................................................................36
9.1.2 Oil change....................................................................36
9.1.3 Maintenance of the motors......................................36
9.1.4 Motor bearings ...........................................................36
9.1.5 Measuring the insulation resistance....................... 36
9.2 Maintenance............................................................................37
10. Cleaning ....................................................................................... 38
10.1 Basics .....................................................................................38
10.2 Interior cleaning ................................................................... 38
10.3 Exterior cleaning ..................................................................38
10.4 Cleaning sensors..................................................................38
11. Faults, causes, and remedies................................................... 39
12. Repairs ......................................................................................... 40
12.1 Replacing pump element and pressure limiting valve.. 40
13. Shutdown, disposal.................................................................... 40
13.1 Temporary shutdown..........................................................40
13.2 Permanent shutdown, disassembly ................................. 40
13.3 Disposal..................................................................................40
14. Spare parts.................................................................................. 41
14.1 Pump elements....................................................................41
14.2 Pressure limiting valve........................................................41
14.3 Ultrasonic sensors ...............................................................41
14.4 Motors....................................................................................41
14.5 Gearboxes..............................................................................42
14.6 Drives, compl. (motor and gearbox).................................42
14.7 Drive, compl. (free shaft end) ............................................42
14.8 Flange gaskets......................................................................43
14.9 Reservoir cover.....................................................................43
14.10 Plug screw M22x1.5......................................................... 43
14.11 Adapter with filler nipple.................................................. 43
14.12 Grease port, plug-in..........................................................44
14.13 Grease port, plug-in..........................................................44
14.14 Filling connection, screwable...........................................44
14.15 Reservoir assy....................................................................45
15. Appendix ...................................................................................... 46
15.1 China RoHS Table................................................................ 46

6
Safety alerts, visual
presentation, and layout
While reading these instructions, you will encounter various
symbols, illustrations, and text layouts intended to help you
navigate and understand the instructions. Their meaning is
explained below.
Safety alerts:
Activities that present specific hazards (to life and limb or
possible damage to property) are indicated by safety alerts.
Always be sure to follow the instructions given in the safety
alerts.
<
DANGER
These safety alerts indicate an imminent danger.
Ignoring them will result in
death or serious injury
<
WARNING
These safety alerts indicate potentially imminent
danger. Ignoring them could result in death or
serious injury
<
CAUTION
These safety alerts indicate potentially imminent
danger. Ignoring them could result in minor injury
<
NOTICE
These safety alerts indicate a potentially harmful
situation. Ignoring them could result in damage to
property or malfunctions
Illustrations:
The illustrations used depict a specific product. For other
products, they may have the function of a diagram only. This
does not alter the basic workings and operation of the product.
Text layout:
•First-order bulleted lists: Items on a bulleted list start with
a solid black dot and an indent.
–Second-order bulleted lists: If there is a further listing of
subitems, the second-order bulleted list is used.
1 Legend: A legend explains the numbered contents of an
illustration, presented as a numbered list. Items in a legend
start with a number (with no dot) and an indent.
–Second-order legend: In some cases, the numbered
contents of an image represent more than just one object.
A second-order legend is then used.
1.Instruction steps: These indicate a chronological sequence
of instruction steps. The numbers of the steps are in bold and
are followed by a period. If a new activity follows, the
numbering starts again at “1.”
–Second-order instruction steps: In some cases, it is
necessary to divide up a step into a few substeps. A
sequence of second-order instruction steps is then used.

7
1. Safety instructions
1.1 General safety instructions
•Putting the products into operation or operating them without
having read the instructions is prohibited. The operator must
ensure that the instructions are read and understood by all
persons tasked with working on the product or who supervise
or instruct such persons. Retain the instructions for further
use.
•The product may only be used in awareness of the potential
dangers, in proper technical condition, and according to the
information in this manual.
•Any faults that could affect safety must be remedied
according to responsibility. The supervisor must be notified
immediately in case of malfunctions outside one's individual
scope of responsibility.
•Unauthorized modifications and changes can have an
unpredictable effect on safety and operation. Unauthorized
modifications and changes are therefore prohibited. Only
original SKF spare parts and SKF accessories may be used.
•Any unclear points regarding proper condition or correct
assembly/operation must be clarified. Operation is prohibited
until issues have been clarified.
•The components used must be suitable for the intended use
and the applicable operating conditions, e.g. max. operating
pressure and ambient temperature range, and must not be
subjected to torsion, shear, or bending.
1.2 General electrical safety instructions
•Electrical devices must be kept in proper condition. This must
be ensured by periodic inspections in accordance with the
relevant applicable standards and technical rules. The type,
frequency, and scope of the inspections must be determined
in accordance with the risk assessment to be carried out by
the operator. Work on electrical components may be
performed only by qualified electricians. Connect the electrical
power only in accordance with the valid terminal diagram and
in observance of the relevant regulations and the local
electrical supply conditions.
•Work on electrical components may be performed only in a
voltage-free state and using tools suitable for electrical work.
Do not touch cables or electrical components with wet or
moist hands.
•Fuses must not be bridged. Always replace defective fuses
with fuses of the same type.
•Ensure proper connection of the protective conductor for
products with protection class I. Observe the specified
enclosure rating.
•The operator must implement appropriate measures to
protect vulnerable electrical devices from the effects of
lightning during use. The electrical device is not furnished
with a grounding system for the dissipation of the respective
electric charge and does not have the voltage strength
necessary to withstand the effects of lightning.
1.3 General behaviour when handling the
product
•Familiarize yourself with the functions and operation of the
product. The specified assembly and operating steps and their
sequences must be observed.
•Keep unauthorized persons away.
•Wear personal protective equipment always.
•Precautionary operational measures and instructions for the
respective work must be observed.
•In addition to these Instructions, general statutory regulations
for accident prevention and environmental protection must be
observed.
•Precautionary operational measures and instructions for the
respective work must be observed. Uncertainty seriously
endangers safety.
•Safety-related protective and safety equipment must not be
removed, modified or affected otherwise in its function and is
to be checked at regular intervals for completeness and
function.
•If protective and safety equipment has to be dismantled, it
must be reassembled immediately after finishing the work,
and then checked for correct function.
•Remedy occurring faults in the frame of responsibilities.
Immediately inform your superior in the case of faults beyond
your competence.
•Never use parts of the centralized lubrication system or of the
machine as standing or climbing aids.
1.4 Intended use
Supply of lubricants.
The product is intended solely for installation in another
machine.
Use is only permitted within the scope of commercial or
economic activity by professional users, in compliance with the
specifications, technical data, and limits specified in this manual.
1.5 Persons authorized to use the
product
Operator
A person who is qualified by training, knowledge and experience
to carry out the functions and activities related to normal
operation. This includes avoiding possible hazards that may
arise during operation.
Specialist in electrics
Person with appropriate professional education, knowledge and
experience to detect and avoid the hazards that may arise from
electricity.
Specialist in mechanics
Person with appropriate professional education, knowledge and
experience to detect and avoid the hazards that may arise
during transport, installation, start-up, operation, maintenance,
repair and disassembly.

8
1.6 Foreseeable misuse
Any usage of the product other than as specified in this manual
is strictly prohibited. Particularly prohibited are:
•Use of non-specified consumables, contaminated lubricants,
or lubricants with air inclusions.
•Use of C3 versions in areas with aggressive, corrosive
substances (e.g., high salt load).
•Use of plastic parts in areas with high exposure to ozone, UV
light, or ionizing radiation.
•Use to supply, convey, or store hazardous substances and
mixtures as defined in the CLP Regulation (EC 1272/2008) or
GHS with acute oral, dermal, or inhalation toxicity or
substances and mixtures that are marked with hazard
pictograms GHS01-GHS06 and GHS08.
•Use to supply, convey, or store Group 1 fluids classified as
hazards as defined in the Pressure Equipment Directive
(2014/68/EU) Article 13 (1) a).
•Use to supply, convey, or store gases, liquefied gases,
dissolved gases, vapors, or fluids whose vapor pressure
exceeds normal atmospheric pressure (1013 mbar) by more
than 0.5 bar at their maximum permissible operating
temperature.
•Use in an explosion protection zone.
•Use without proper securing against excessively high
pressures, in the case of pressurized products.
•Use outside of the technical data and limits specified in this
manual.
1.7 Referenced documents
In addition to this manual, the following documents must be
observed by the respective target group:
•Company instructions and approval rules
If applicable:
•Safety data sheet of the lubricant used
•Project planning documents
•Supplementary information regarding special designs of the
pump. This you will find in the special system documentation.
•Instructions for other components for setting up the
centralized lubrication system.
1.8 Prohibition of certain activities
•Replacement of or modifications to the pistons of the pump
elements
•Repairs or modifications to the drive
1.9 Painting plastic components and
seals
The painting of any plastic components and seals of the
products described is prohibited. Completely mask or remove
plastic components before painting the main machine.
1.10 Safety markings on the product
Fig. 1
Risk of dangerous electrical voltage
(for VAC pumps only)
Risk of wrapping, pinching, crushing, or
shearing when the reservoir lid is open
(only for reservoirs with filling from above)
Risk of injury from spring tension
(only for pumps with a follower plate)
Direction of rotation of the pump (stirring
paddle)
Read the instructions
(before initial filling of a pump with double-lip
follower plate delivered without lubricant)
Possible safety markings on the product
NOTE
In accordance with the results of the workstation risk
assessment, additional labels (e.g., warnings, safety alerts,
prohibition signs, or labels in accordance with CLP/GHS) are
to be attached by the operator if necessary.

9
1.11 Note on the type plate
The type plate provides important data such as the type
designation order number, and sometimes regulatory
characteristics. To avoid loss of this data in case the type plate
becomes illegible, these characteristics should be entered in the
manual.
Model: __________________________________________________
P.No.: ______________________
S. No.:______________________
(CW/YY):
_________________________________________________
Calendar week/year of manufacture
Fig. 2
Type plate with CE
Fig. 3
Type plate without CE (pumps without motor and without
electrical components)
1.12 Notes on CE marking
CE marking is effected following the requirements
of the applied directives requiring a CE marking:
•2014/30/EC Electromagnetic Compatibility
•2011/65/EU Directive on the restriction of the use of certain
hazardous substances in electrical and electronic equipment
(RoHS II)
1.13 Note on Low Voltage Directive
The protection objectives of the Low Voltage Directive
2014/35/EU are met in accordance with Annex I, No. 1.5.1 of
the Machinery Directive 2006/42/EC.
1.14 Note on Pressure Equipment
Directive
Due to its performance characteristics, the product does not
reach the limit values defined in Article 4, Paragraph 1,
Subparagraph (a) (ii) and is excluded from the scope of Pressure
Equipment Directive 2014/68/EU in accordance with Article 1,
Paragraph 2 Subparagraph (f).
1.15 Note on UKCA marking
The UKCA conformity marking confirms the
product’s conformity with the applicable legal
provisions of Great Britain.
1.16 Note on EAC marking
The EAC conformity marking confirms the
product’s conformity with the applicable legal
provisions of the Eurasian customs union.
1.17 Note on China RoHS mark
The China RoHS mark confirms that there is no
danger to persons or the environment from the
regulated substances contained within for the
intended period of use (year number shown in the
circle).
1.18 Emergency shutdown
This is done by a course of action to be defined by the operator.
1.19 Assembly, maintenance, fault,
repair
Prior to the start of this work, all relevant persons must be
notified of it. At a minimum, the following safety measures must
be taken before any work is done:
•Unauthorized persons must be kept away
•Mark and secure the work area
•Cover adjacent live parts
•Dry any wet, slippery surfaces or cover them appropriately
•Cover hot or cold surfaces appropriately
Where applicable:
•Depressurize
•Isolate, lock and tag out
•Check to ensure live voltage is no longer present
•Ground and short-circuit
The product should be protected as much as possible from
humidity, dust, and vibration, and should be installed so that it
is easily accessible. Ensure an adequate distance from sources
of heat or cold. Any visual monitoring devices present, such as
pressure gauges, min./max. markings, or oil level gauges must
be clearly visible. Observe the mounting position requirements.
Drill required holes only on non-critical, non-load-bearing
parts of the operator's infrastructure. Use existing holes where

10
possible. Avoid chafe points. Immobilize any moving or detached
parts during the work. Adhere to the specified torques.
If guards or safety devices need to be removed, they must be
reinstalled immediately following conclusion of work and then
checked for proper function.
Check new parts for compliance with the intended use before
using them.
Avoid mixing up or incorrectly assembling disassembled parts.
Label parts. Clean any dirty parts.
1.20 First start-up, daily start-up
Ensure that:
•All safety devices are fully present and functional
•All connections are properly connected
•All parts are correctly installed
•All warning labels on the product are fully present, visible, and
undamaged
•Illegible or missing warning labels are immediately replaced

11
1.21 Residual risks
Table 2
Residual risks
Residual risk
Possible in lifecycle
Avoidance / Remedy
Personal injury / property damage due
to falling of hoisted parts
A
B
C
G
H
K
•Unauthorized persons must be kept away. Nobody is
allowed to be present below hoisted parts. Lift parts
using suitable and tested lifting gear.
Personal injury/property damage due to
tilting or falling product due to non-
compliance with specified torques
B
C
D
E
F
G
•Adhere to the specified torques
•Mount the product only on components with a
sufficient load-carrying capacity.
•If no torques are specified, use those specified for the
screw size for screws of strength class 8.8.
Personal injury / property damage due
to electric shock
B
C
D
E
F
G
H
•Inspect power cables for damage prior to initial use and
then at regular intervals.
•Before connecting the pump unit, de-energize all
relevant electrical components. Observe any discharge
times.
•Do not install the cable on moving parts or wearing
spots. If this cannot be avoided, use anti-kink coils
and/or conduits.
Personal injury / property damage due
to spilled, leaked lubricant
B
C
D
E
F
G
H
K
•Be careful when filling the reservoir and then
connecting or disconnecting the lubricant lines.
•Use only hydraulic screw unions and lubrication lines
suitable for the specified pressure.
•
Do not install lubrication lines on moving parts or chafe
points. If this cannot be avoided, use flexible hose lines
or anti-kink coils and/or conduits.
•Promptly apply suitable binding agents and then
remove the spilled or leaked lubricant.
•Follow operational instructions for handling the
lubricants and contaminated parts.
Injury from contact with the stirring
paddle when filling the pump
C
D
F
•Preferably fill via the fill connection. Fill from the top,
only when the paddle is motionless, and with the pump
de-energized. Do not reach into the reservoir while
filling.
Injury from hot/faulty motor
E
F
G
•Switch off the pump. Let parts cool off; remedy the
cause.
Injury due to spring tension in reservoirs
with a follower plate
F
G
H
•Wait until tension has been relieved on the spring as
much as possible (i.e., the reservoir is empty) before
removing a reservoir with a follower plate. Provide a
suitable protective measures when loosening the
reservoir, e.g., a retaining strap. Do not work with your
head directly above the reservoir.
Lifecycle phases: A = Transport, B = Assembly, C = First start-up, D = Operation, E = Cleaning, F = Maintenance, G = Malfunction, repair, H
= Shutdown, K = Disposal

12
2. Lubricants
2.1 General information
Lubricants are selected specifically for the relevant application.
The manufacturer or operator of the machine should ideally
make the selection in consultation with the supplier of the
lubricant. If you have no or little experience in selecting
lubricants for lubrication systems, please contact us. We would
be happy to assist you in selecting suitable lubricants and
components to build a lubrication system optimized for your
particular application. Consider the following points when
selecting/using lubricants. This will spare you potential
downtime and damage to the machine or lubrication system.
2.2 Material compatibility
The lubricants must generally be compatible with the following
materials:
•Plastics: ABS, CR, FPM, NBR, NR, PA, PET, PMMA, POM, PP,
PS, PTFE, PU, PUR
•Metals: steel, gray cast iron, brass, copper, aluminum
2.3 Temperature properties
The lubricant used must be suitable for the specific ambient
temperature of the product. The viscosity approved for proper
functioning must neither be exceeded at low temperatures nor
fall too low at high temperatures. For the approved viscosity,
see the “Technical data” chapter.
2.4 Aging of lubricants
Based on past experience with the lubricant used, checks should
be conducted at regular intervals defined by the operator, to
determine whether the lubricant needs to be replaced due to
aging processes (oil separation). In case of doubt regarding the
continued suitability of the lubricant, it must be replaced before
the system is started up again. If you do not yet have any
experience with the lubricant used, we recommend conducting
a check after just one week.
2.5 Avoidance of faults and hazards
To avoid faults and hazards, please observe the following:
•When handling lubricants, observe the relevant safety data
sheet (SDS) and any hazard labeling on the packaging.
•Due to the large number of additives, some lubricants that
meet the pumpability requirements specified in the manual
are not suitable for use in centralized lubrication systems.
•Whenever possible, always use SKF lubrication greases. They
are ideal for use in lubrication systems.
•Do not mix lubricants. This can have unpredictable effects on
the properties and usability of the lubricant.
•Use lubricants containing solid lubricants only after technical
consultation with SKF.
• The lubricant’s ignition temperature has to be at least
50 kelvin above the maximum surface temperature of the
components.
2.6 Solid lubricants
Solid lubricants may only be used after prior consultation with
SKF. When solid lubricants are used in lubrication systems, the
following rules generally apply:
Graphite:
•Maximum graphite content 8%
•Maximum grain size 25 µm (preferably in lamellar form)
MoS2:
•Maximum MoS2 content 5%
•Maximum grain size 15 µm
Copper:
•Lubricants containing copper are known to lead to coatings
forming on pistons, bore holes, and mating surfaces. This can
result in blockages in the centralized lubrication system.
Calcium carbonate:
•Lubricants containing calcium carbonate are known to lead to
very heavy wear on pistons, bore holes, and mating surfaces.
Calcium hydroxide:
•Lubricants containing calcium hydroxide are known to harden
considerably over time, which can lead to failure of the
centralized lubrication system.
PTFE, zinc, and aluminum:
•For these solid lubricants, it is not yet possible to define any
limit values for use in lubrication systems on the basis of
existing knowledge and practical experience.
2.7 Chisel pastes
Due to their high resistance to pressure and temperature, chisel
pastes are used to reduce wear on insert tools and wear
bushings on hydraulic and pneumatic hammers, stone crushers
and hydraulic grabs. Before use, observe the safety data sheet
(SDS) and the technical data and application limits of the
respective chisel paste.
Chisel pastes may be pumped only with SKF pumps and
pump elements developed for this application.
Chisel pastes are special lubricants and must not be used as a
lubricant for bearings.
Grease guns filled with chisel paste must be permanently
marked with a corresponding note.
NOTE
The use of chisel paste requires prior consultation with the
SKF Product Management.

13
3. Overview, functional
description
In the following you will find an overview of the most important
functions and equipment features of the pump described in this
manual. The pump essentially consists of the following main
components:
Fig. 4
Main components
1 Reservoir
The reservoir stores the lubricant. Different reservoir designs
and reservoir sizes exist in accordance with the pump variant.
2 Reservoir cover
Serves as protection against lubricant contamination. The
reservoir can be filled from above with clean and suitable
lubricant once the reservoir cover has been removed.
2. Reservoir ventilation
Aerates the reservoir while the pump is working and lubricant is
being fed.
10 Stirring paddle
The stirring paddle homogenizes and smooths the lubricant
while the pump is running. In addition, the lower vertical part of
the stirring paddle presses the lubricant in the direction of the
pump elements and improves the suction characteristics of the
pump as a result.
Fig. 5
Main components
5 Pump housing
The pump housing is used for installation of the pump. The
pump housing contains the pump elements, the filler nipple,
and the shaft that drives the stirring paddle and pump
elements.
8 Pump elements
The pump can be equipped with up to 5 pump elements.
12 Filler nipple
The filler nipple is used for filling the pump from below. If the
filler nipple is removed, the optional fill connection, or the
optional external grease return from the pressure limiting
valves on the pump elements, can be connected to this port,
using the applicable accessories.

14
Fig. 6
Main components
35 Motor
Used to drive the pump. There are different motors, according
to the particular version of the pump.
37 Gearbox (concealed)
The gearbox reduces the speed of the motor to the required
speed of the pump.
38 Ultrasonic sensor
Used for monitoring the fill level in the reservoir. The current fill
level is indicated by two LEDs (see the "Technical data" of the
ultrasonic sensor). The switching points are set at the factory
according to the reservoir size.
39 Free shaft end
In the case of pumps that are delivered without a motor, a
suitable motor is selected and installed by the operator.
44 Follower plate
The follower plate is positioned on top of the lubricant and
presses it with the force of the spring (45) toward the pump
elements. Its pressure improves the suction characteristics of
the pump.
46 Contact rod
The contact rod of the follower plate houses the reed contacts
for the low-level signal function. The follower plate contains a
magnet that activates a reed contact when one of the switching
points is reached. The reed contact for the empty signal is
located on the bottom switching point.
49 Electrical connection of low-level signal
Used in the case of pumps with a follower plate, to connect the
level signal via a rectangular connector (DIN EN 175301-803).
Fig. 7
Pumps with a follower plate

15
4. Technical data
Table 3
General technical data for P205
Operating pressure
Max. 350 bar
Mounting position2)
Vertical
Ambient temperature1)
-20 °C to 70 °C
Sound pressure level
< 70 dB (A)
Pump elements
Max. 5
Direction of rotation
Clockwise
Feedable lubricants
Lubrication greases from NLGI 000 up to and including NLGI 2
Lubrication oils with min. 40 mm2/s at operating temperature
Chisel paste3)
Filling
Filler nipple
Reservoir cover
Optional fill connection
Connections on the pump
5 x outlets M22 x 1.5 for pump elements, plug screws,
fill connection G1/4″ or G 1/2″ or adapter with grease fitting
Transmission ratios and speeds
Multigrade motor
Monograde motor
Free shaft end
700:1
YES
YES
YES
J
280:1
YES
YES
NO
70:1
YES
YES
NO
Multigrade motor
380-420 V AC
440-480 V AC
700:1
2.0 rpm
2.4 rpm
280:1
4.7 rpm
6.0 rpm
Monograde motor
500 VAC
Free shaft end5)
700:1
2.0 rpm
Lubrication grease min. 2 rpm | max. 25 rpm
280:1
4.4 rpm
Lubrication oil min. 2 rpm | max. 35 rpm
Delivery rate of pump elements
Nominal delivery rate in [ccm]
per pump element and stroke
4)
K5
K6
K7
KR
B7
C74)
0.10
0.16
0.22
0.04-0.18
0.10
0.22
Weight of the empty pump6)
Reservoir capacity [liters]
Approx. weight [kg]
Reservoir capacity [liters]
Approx. weight [kg]
4
10.5
10
12.5
5
10.5
30
14.5
8
10.5
1) The lower limit for the permissible ambient temperature is contingent on the pumpability of the lubricant used. Pumps without an
ultrasonic sensor for level monitoring can be operated up to + 80 °C.
2) The maximum filling must be reduced in accordance with the inclination to be expected (e.g., with construction or agricultural
machinery).
3) The pump element C is designed only for pumping chisel paste. When using chisel paste, observe the relevant information in the
“Lubricants” section. Please consult SKF product management before using chisel paste.
4) The nominal delivery rate is based on NLGI 2 lubrication greases at an ambient temperature of + 20 °C and a back pressure of 100
bar on the pump element.
5) When selecting a suitable motor, compliance with the speeds is essential
6) Specified weight does not include lubricant. The actual value could vary from those specified due to the specific reservoir design, the
gearbox used, and the motor used. When delivered without a motor, about 3.0 kg should be deducted from the specified weight.

16
Table 4
Technical data for single-range motor
Item number
245-13590-1
Motor type
B04-03
Parameter
Value
Rated voltage
500 V +/- 10 %
Rated frequency
50 Hz
Rated power
0.09 kW
Rated speed
1500 rpm
Rated current
0.3 A
Starting current
2.5 x rated current
Efficiency
52 % η
Power factor
0,62 cos φ
Operating mode
S1
Type
B14/18
Frame size
56
Enclosure rating
IP 55
Insulation class
F
Flange
80 mm
Shaft
9 x 20 mm
Table 5
Technical data for multi-range motor
Item number
245-13989-2
Motor type
TN56B4
Parameter
Value
Rated voltage
380-420 VAC ± 10 %
440-480 VAC ± 10 %
Rated frequency
50 Hz
60 Hz
Rated power
0.09 kW
0.11 kW
Rated speed
1340 rpm
1600 rpm
Rated current
0.3 A
0.43 A
Starting current
2.5 x rated current
2.5 x rated current
Efficiency
52 % η
56 % η
Power factor
0,62 cos φ
0,65 cos φ
Operating mode
S1
S1
Type
B14/18
B14
Frame size
56
56
Enclosure rating
IP 55
IP 55
Insulation class
F
F
Flange
80 mm
80 mm
Shaft
9 x 20 mm
9 x 20 mm

17
Table 6
Technical data
Parameter
Value
Blind zone
0-65 mm
Sensing range
600 mm
Ultrasonic frequency
Approx. 400 kHz
Sonic frequency
3.7 Hz
Resolution
0.18 mm
Accuracy
± 1 %
Reproducibility
± 15 %
Sensing range in centimeters
The dark gray areas (A) indicate the range in which the
standard reflector (a tube) is
reliably detected. The light
gray areas (B) represent the range in which a large
reflector (such as the lubricant surface) is still detected
provided that it is optimally aligned to the sensor. No
evaluation is possible outside the light gray area.
Operating voltage UB
9-30 VDC (reverse polarity resistant)
Residual ripple
± 10%
No-load power consumption
≤ 60mA
Connection type
M12 connector, 5-pin
Response delay
272 ms
Readiness delay
< 300 ms
Enclosure rating per EN 60529
IP65 / IP67 (depending on the cable box used)
Operating temperature range
- 40 °C to + 70 °C
Switching points
Full signal D1; low-level signal D2 according to the reservoir size; pre-empty signal D3
programmable upon customer request, preset to 10
mm above the low-level signal (use is
optional)
Conformity with standards
DIN EN IEC 60947-5-2
Display elements
LED green/LED orange
Switching output set/not set
Housing material
PBT, polyester, ultrasonic transducer: PUR, epoxy resin with glass contents
Switching output
3x pnp; UB-2V; lmax = 3 x 200 mA; NO contact, short-circuit proof
NOTE
The specified enclosure rating is contingent on the use of connection sockets and cables suitable for that enclosure rating. If
connection sockets and cables with a lower protection rating are used, the lowest of those protection ratings will apply.

18
Table 7
Electrical connection
Cable colors in accordance with IEC 60757
1
+ UB
Brown (BN)
3
- UB
Blue (BU)
4
D2
Black (BK)
2
D1
White (WH)
5
D3 / Com
Gray (GY)
Table 8
Display of the circuit states
Parameter
Switching points
Display of the LEDs
D1
D2
D3
D1 (up
to 10/21)
D1
(from 10/21)
D2 (up
to 10/21)
D2
(from 10/21)
--
Full signal (high level)
A
A
B
Orange
Green
Orange
Green
C
Between full signal and pre-
empty signal
B
A
B
Green
Orange
Orange
Green
C
Pre-empty signal
B
A
A
Green
Orange
Orange
Green
D
Low-level signal
B
B
B
Green
Orange
Green
Orange
C
A = switched, B = not switched, C = steady, D = flashing
Dimensions:
Fig. 8
Dimensions

19
4.1 Switching points of ultrasonic sensor
Fig. 9
Switching points for reservoir design XYBU
Table 9
Switching points for reservoir design XYBU
<Conte nt>
Size
Material
D1
D2
D3
4 l
Plastic
65
150
140
4 l
Plastic
65
130
120
5 l
Plastic
65
180
170
8 l
Plastic
65
245
235
8 l
Plastic
65
225
215
10 l
Sheet steel
65
210
200
30 l
Sheet steel
65
420
410
Item numbers of the sensors: see spare parts
NOTE
D1 (full signal) always set to 65 mm
D2 (low
-level signal) set according to the reservoir capacity
D3 (pre-empty signal) always set to 10 mm above the low-level signal.

20
4.2 Reservoir designs
The possible reservoir designs for the pumps described in these instructions can be found below (see also the type identification code). To
improve the clarity of the illustrations, only the smallest possible reservoir size is shown in each case. The differences between the
reservoir designs may not be visible in the illustrations, as the differences lie in the internal structure (e.g. with and without low-level
signal). (= available reservoir sizes)
NOTE
The XYNA reservoir design is available only as a 4l or 8l reservoir. The XBF reservoir design is available only as an 8 l reservoir.
Table 10
XYN / XYNA
<Conte nt>
liters
4
5
8
10
30
XYN





XYNA


Fig. 10
Reservoir designs XYN /XYNA
Table 11
XYBU /
<Conte nt>
liters
4
5
8
10
30
XYBU





XBF*

* Not shown. Reservoir design with rectangular connector and follower plate
Fig. 11
XYBU reservoir designs