SKF Lincoln GTP-C User manual

EN
Version 03
Original operating instructions
following directive 2006/42/EC
to supply lubricants out of separate grease containers
Mobile filler pump GTP-C

2
EC declaration of conformity following machinery directive 2006/42/EC, Annex II Part 1 A
The manufacturer— SKF Lubrication Systems Germany GmbH, Walldorf Facilities, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf — hereby declares
that the machinery
Designation: Mobile filler pump to supply lubricants out of separate grease containers
Type: GTP-C
Part number: 24-1560-3600 / 24-1560-3602
Year of construction: See type identification plate
complies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the
market.
The special technical documents were prepared following Annex VII part A of this directive. Upon justifiable request, these special technical documents can be
forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufac-
turer is the head of standardization, See manufacturer's address.
Furthermore, the following directives and harmonized standards were applied in the respective applicable areas:
2011/65/EU RoHS II
2014/30/EU Electromagnetic compatibility | Industry
Standard Edition Standard Edition Standard Edition Standard Edition
DIN EN ISO 12100 2011 DIN EN 60947-5-1 2010 DIN EN 61000-6-2 2006 DIN EN 61000-6-4 2011
DIN EN ISO 809 2012 DIN EN 61131-2 2008 Amendment 2011 DIN EN 60947-5-1 2010
DIN EN 60204-1 2007 Amendment 2009 DIN EN 61000-6-3 2011
Amendment 2010 DIN EN 60034-1 2015 Amendment 2012
DIN EN ISO 50581 2013 DIN EN 61000-6-1 2007
Walldorf, 2015/20/02
Jürgen Kreutzkämper
Manager R&D Germany
SKF Lubrication Business Unit
Stefan Schürmann
Manager R&D Hockenheim/Walldorf
SKF Lubrication Business Unit
EN Information on the EC declaration of conformity EN

3
Legal disclosure
Legal disclosure
The original operating instructions following
machinery directive 2006/42/EC are part of
the described product and must be kept at
an accessible location for further use.
Other language versions
For other language versions of these in-
structions see: www.skf.com/lubrication
Warranty
The instructions do not contain any infor-
mation on the warranty. This can be found
in the general terms and conditions. This
can be found on:
www.skf.com/lubrication.
Copyright/ Integration of the instructions
© SKF Lubrication Systems Germany
GmbH. All rights reserved.
These instructions are copyright-protected.
The use of the contents for the creation of
training material for internal, non-commer-
cial purposes is allowed. Any other use
without the written consent of the copy-
right holder - of whatever kind - is prohib-
ited and is regarded as a violation of
copyright.
Manufacturer's and Service's address
In case of questions please contact:
Manufacturer
SKF Lubrication Systems Germany GmbH
Walldorf Facilities
Heinrich-Hertz-Str. 2-8
DE - 69190 Walldorf
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
www.skf.com/lubrication
Sales and service regions
Europe/ Africa/ Middle East/ India
SKF Lubrication Systems Germany GmbH
Americas/ Asia/ Pacific
SKF Lubrication Business Unit St. Louis,
5148 N. Hanley Rd.,
St. Louis, MO 63134 USA
Phone: [phone]
Fax: [phone]
E-mail: lincol[email protected]
www.lincolnindustrial.com
www.skf.com/lubrication
ENEN

4
EN
Table of contents
Table of contents
EN
Table of contents
Table of contents
Mobile filler pump GTP-C 1
Explanation of symbols and signs 6
1. Safety instructions 8
1.1 General safety instructions 8
1.2 General behaviour when handling
the product 8
1.3 Qualified technical personnel 9
1.4 Electric current hazard 9
1.5 Hazard from system pressure or
hydraulic pressure 10
1.6 Operation 10
1.7 Assembly, maintenance,
malfunctions, shutdown, disposal 10
1.8 Intended use 11
1.9 Foreseeable misuse 11
1.10 Disclaimer of liability 12
1.11 Referenced documents 12
1.12 Warning label on the product 13
1.13 Residual risks 14
2. Lubricants 16
2.1 General information 16
2.2 Selection of lubricants 16
2.3 Approved lubricants 17
2.4 Lubricants and the environment 18
2.5 Lubricant hazard 18
3. Overview, functional description 19
3.1 Operating and control elements 20
3.2 Operating principle of the product 22
3.3 Minimum assembly dimensions 23
4. Technical data 24
4.1 General technical data 24
4.2 Notes related to the type
identification plate 26
4.3 Notes related to the CE marking 26
5. Delivery, returns, and storage 27
5.1 Checking the delivery 27
5.2 Returns 27
5.3 Storage 27
5.3.1 Lubrication units 27
5.3.2 Electronic and electric devices 27
5.3.3 General information 27
6. Commissioning / operation 28
6.1 Notes related to commissioning
and operation 28
6.2 Inspections prior to initial start-up 29
6.3 Installation of a bridge in case of
pumps without low level indication 29

5
EN
Table of contents EN Table of contents
6.4 Transport of the filler pump to the
place of use 30
6.4.1 Lifting by means of the transport
bracket 31
6.5 Inserting the GTP-C filler pump in
a grease reservoir 32
6.6 Installation of the cable remote control 33
6.7 Installation of the filling hose to the
GTP-C filler pump 34
6.7.1 Installation of the filling hose by
means of a quick coupling 34
6.7.2 Installation of the filling hose with
connection thread 34
6.8 Installation of adapters to the
lubrication pump provided by the
customer as well as to the filling
hose of the GTP-C 35
6.8.1 Lubrication pumps of the SKF series
KFG and P203 with G1/4 adapter 35
6.8.2 Lubrication pumps of the SKF series
KFG with adapter 20 x 1.5 36
6.8.3 Lubrication pumps of the SKF series
P203, P223, P233, P243, P603
and P653 37
7. Operation, shutdown and disposal 38
7.1 Initial startup 38
7.2 Operation of the GTP-C filler pump 38
7.3 Temporary shutdown 39
7.4 Shutdown and disposal 39
8. Maintenance 40
8.1 General information 40
8.2 Maintenance schedule 41
9. Troubleshooting 41
9.1 General information 41
9.2 Troubleshooting 42
9.3 Venting the pump 44
10. Spare parts and accessories 45
10.1 Spare parts 45
10.2 Accessories for the SKF pump
series KFG 48

6
EN
Possible symbols
Meaning
Note
Hazard from electric shock
Slipping hazard
Hazard from hot surfaces
Hazard from unintentional intake
Crushing hazard
Hazard from suspended load
Pressure injection hazard
Explosion-protected component
Electrostatically sensitive
components
Wear personal protective equip-
ment (goggles)
Protect (lock) the machine against
unintentional activation
Environmentally sound disposal
Explanation of symbols and signs
Explanation of symbols and signs
Activities which generate actual hazards (to
life and limb or possible damage to the ma-
terial) are marked by warnings.
Please read these instructions thoroughly
and heed all instructions aswell as the
warning and safety notes.
Warning level Consequence Probability
DANGER Death/ serious injury imminent
WARNING Serious injury possible
CAUTION Minor injury possible
ATTENTION Property damage possible
Symbol
Information symbols within treatises
Symbol Meaning
Prompts an action
Used for itemizing
Refers to other facts, causes, or consequences
Provides additional information within procedures
EN
Symbol

7
EN
Explanation of symbols and signs
Abbreviations and conversion factors
Abbreviations
re. regarding oz. Ounce
approx. approx. psi pounds per square inch
°C degrees Celsius hp horse power
s second lb. pound
dB (A) sound pressure level sq.in. square inch
i.e. that is kp kilopond
etc. et cetera cu.in cubic inch
poss. possibly mph miles per hour
< less than fpsec feet per second
± plus or minus °F degrees Fahrenheit
> greater than fl.oz. fluid ounce
e.g. for example in. inch
if appl. if applicable gal. gallon
etc. et cetera pt Pint
a.a.r. as a rule
Ø diametre Conversion factors
incl. including Length 1 mm = 0.03937 in.
K Kelvin Area 1 cm² = 0.155 sq.in
kg kilogram Volume 1 ml = 0.0352 fl.oz.
rh relative humidity 1 l = 2.11416 pt (US)
kW kilowatt Mass 1 kg = 2.205 lbs
l litre 1 g = 0.03527 oz.
min minute Density 1 kg/cm³ = 8.3454 lb./gal (US)
max. maximum 1 kg/cm³ = 0.03613 lb./cu.in.
min. minimum Force 1 N = 0.10197 kp
mm millimetre Speed 1 m/s = 3.28084 fpsec.
ml millilitre 1 m/s = 2.23694 mph
N Newton Acceleration 1 m/s² = 3.28084 ft./s²
Nm Newtonmeter Pressure 1 bar = 14.5 psi
Temperature °C = (°F-32) x 5/9
Output 1 kW = 1.34109 hp
Notes attached to the unit, machine or
system, e.g.:
o Directional arrow
o Warnings
o Markings of the fluid connections must
be observed and kept in fully legible
conditions.
EN

8
ENEN
1. Safety instructions
1.1 General safety instructions
The owner must ensure that any persons
entrusted with works on the product or
persons who supervise or instruct the
before-mentioned group of persons have
read and fully understood the instructions.
In addition, the owner must also ensure that
the relevant personnel are fully familiar with
and have understood the contents of the
instructions.
The instructions must be kept at hand to-
gether with the product for future reference.
The instructions are part of the product and
must accompany the product when selling it.
The described product was manufactured
according to the state of the art.
Risks may, however, arise from its usage
and may result in harm to persons or dam-
age to material assets.
Any malfunctions, which may affect safety,
must be remedied immediately.
In addition to the installation / operating
instructions, general statutory regulations
and other regulations for accident preven-
tion and environmental protection must be
observed.
1.2 General behaviour when handling the
product
o The product may only be used in aware-
ness of the potential dangers, in proper
technical condition, and according to the
information in these instructions.
o echnical personnel must familiar-
ize themselvers with the functions and
operation of the product. The specified
assembly and operating steps and their
sequences must be observed.
o Any unclear points regarding proper con-
dition or correct installation / operation
must be clarified.
o Operation is prohibited until issues have
been clarified.
o Keep unauthorized persons away.
o Observe all relevant precautionary opera-
tional measures and instructions for the
respective work.
o Responsibilities for different activities
must be clearly defined and observed.
Uncertainty seriously endangers safety.
o Safety-related protective and emergency
devices must not be removed, modified or
affected otherwise in their function and
are to be checked at regular intervals for
completeness and function.
ENEN 1. Safety instructions

9
1
ENEN
1.3 Qualified technical personnel
Only qualified technical personnel may in-
stall, operate, maintain, and repair the prod-
ucts described in this document.
Such persons are familiar with the relevant
standards, rules, accident prevention regu-
lations, and assembly conditions as a result
of their training, experience, and instruction.
They are qualified to carry out the required
activities and in doing so recognize and
avoid any potential hazards. The definition
of qualified personnel and the prohibition
against employing non-qualified personnel
are laid down in DIN VDE 0105 and IEC 364.
Relevant country-specific definitions of
qualified technical personnel apply for coun-
tries outside the scope of DIN VDE 0105 or
IEC 364.
The operator of the final product is re-
sponsible for assigning tasks and areas of
responsibility and for the responsibility and
monitoring of the personnel.
The core principles of these country-spe-
cific qualification requirements for technical
personnel must not be below those of the
two standards mentioned above.
The personnel must be trained and in-
structed, if they do not possess the required
knowledge.
Product training can also be performed by
SKF in exchange for costs incurred.
o If protective and safety equipment has to
be dismantled, it must be reassembled
immediately after finishing the work, and
then checked for correct function.
o Remedy occurring faults in the frame of
the responsibilities. Immediately inform
your superior in the case of faults beyond
your competence.
o Wear personal protective equipment
always.
o When handling lubricants, adhere to the
respective safety data sheets.
1.4 Electric current hazard
WARNING
Electric shock
Assembly, maintenance, and
repair works may be performed
by qualified and authorized
personnel.
Prior to performing work, the
product must be disconnected
from the power supply.
Thereby the local connection con-
ditions and legal prescriptions (e.g.
DIN, VDE) have to be observed.
ENEN
1. Safety instructions

10
ENEN
1.5 Hazard from system pressure or
hydraulic pressure
1.6 Operation
The following must be observed when
working on the product.
o All information within these instructions
and the information within the referenced
documents.
o All laws and regulations to be complied by
the user.
o Information on explosion protection
according to directive 1999/92/EC
(ATEX 137), if applicable.
All relevant persons (e.g., operating person-
nel, supervisors) must be informed of the
respective activity prior to starting any work.
Observe the precautionary operational
measures and work instructions.
o Ensure through suitable measures that
movable or detached parts are immobi-
lized during the work and that no limbs
can be caught in between by inadvertent
movements.
o Assemble the product only outside of the
operating range of moving parts, at an
adequate distance from sources of heat
or cold.
o Prior to performing work, the product
and the machine or system in which the
product is or will be integrated must be
depressurized and secured against unau-
thorized activation.
o Carry out all works on electrical compo-
nents using voltage insulated tools only.
o Fuses must not be bypassed. Always re-
place fuses by such of the same type.
o Ensure proper grounding of the product.
1.7 Assembly, maintenance,
malfunctions, shutdown, disposal
WARNING
System pressure
Hydraulic pressure
Lubrication systems are pressur-
ized during operation. They must
be depressurized before starting
assembly, maintenance, modifica-
tion or repair works.
ENEN 1. Safety instructions