SKF 799-000-3035 Series User manual

EN
Electrical  lling pump
for the re lling of pumps
in centralized lubrication systems
Original operating instructions
acc. to EC Dir. 2006/42/EC for machinery
Version 02

Page 2
EN
Notes
Masthead
The original operating instructions with associ-
ated operating instructions in accordance with
EC Machinery Directive 2006/42/EC are an in-
tegral part of the described product and must
be kept for future use.
These original operating instructions were
compiled in accordance with the established
standards and rules for technical documenta-
tion, VDI 4500 and EN 292.
© SKF Lubrication Systems Germany AG
This documentation is protected by copyright.
SKF Lubrication Systems Germany AG re-
serves all rights, including those to the photo-
mechanical reproduction, duplication, and dis-
tribution by means of special procedures
(e.g., data processing, data media, and data
networks) of this documentation in whole or in
part.
Subject to changes in contents and technical
information.
Service
If you have technical questions, please contact
the following addresses:
SKF Lubrication Systems Germany AG
Berlin Plant
Motzener Strasse 35/37
12277 Berlin
Germany
Tel. [phone]
Fax [phone]
www.skf.com/lubrication
Hockenheim Plant
2. Industriestrasse 4
68766 Hockenheim
Germany
Tel. [phone]
Fax [phone]
www.skf.com/lubrication

Page 3 EN
Operating instructions table of contents
Table of contents
Information concerning EC Declaration
of Conformity 4
Explanation of symbols and signs 5
1. Safety instructions 6
1.1 General information 6
1.2 Intended use 7
1.3 Authorized personnel 7
1.4 Electric shock hazard 8
1.5 System pressure hazard 8
1.7 Hydraulic pressure hazard 8
1.8 Explosion protection information 9
1.9 Pre-commissioning information 9
1.10 Replacing the grease reservoir 9
2. Lubricants 10
2.1 General information 10
2.2 Selection of lubricants 10
2.3 Approved lubricants 11
2.4 Lubricants and the environment 12
2.5 Lubricant hazards 12
3. Overview 13
4. Assembly 14
4.1 Assembly drawing 14
4.2 Setup and attachment 15
4.3 Electrical motor connection 16
4.4 Note on the rating plate 17
4.5 Dismantling and disposal 17
5. Transport, delivery, and storage 18
5.1 Lubrication units 18
5.2 Electronic and electrical devices 18
5.3 General notes 18
6. Design and function 19
6.1 Pump operation 19
7. Commissioning 20
7.1 General commissioning 20
7.2 Commissioning 21
7.3 Commissioning malfunctions 22
8. Shutdown 23
8.1 Temporary shutdown 23
8.2 Permanent shutdown 23
9. Faults, causes and remedies 24
Operational malfunctions 24
10. Maintenance 25
10.1 General information 26
10.2 Visual inspection 27
11. Technical data 28
12. Spare parts 29

Page 4
EN
The product,
electrical lling pump
series 799-000-3035
is hereby confirmed to comply with the essen-
tial protection requirements stipulated by the
following Directive(s) of the Council on the ap-
proximation of laws of the Member States:
Machinery Directive 2006/42/EC
Low Voltage Devices 2006/95/EC
Electromagnetic Compatibility 2004/108/EC
Notes:
(a) This declaration certifies compliance with
the aforementioned Directives, but does
not constitute a guarantee of
characteristics.
(b) The safety instructions in the documenta-
tion included with the product must be
observed.
Information concerning EC Declaration of Conformity
(c) The commissioning of the products here
certified is prohibited until such time as the
associated documentation has been read
and understood and all safety precautions
have been observed.
(d) The operation of the products at non-
standard supply voltage, as well as non-
adherence to the installation instructions,
can negatively impact the EMC characteris-
tics and electrical safety.
We further declare:
The aforementioned product may, with
reference to EC Directive 97/23/EC con-
cerning pressure equipment, only be used
in accordance with its intended use and in
conformity with the instructions provided
in the documentation. The following must
be observed in this regard:
The product is not designed or certified for use
with fluids from Group I (Hazardous Fluids), as
defined in Article 2, Par. 2 of Directive
RL 67/548/EEC, dated June 27, 1967.
The product is neither designed nor approved
for use in conjunction with gases, liquefied
gases, pressurized gases in solution, vapors
and such fluids whose vapor pressure exceeds
normal atmospheric pressure (1013 mbar) by
more than 0.5 bar at their maximum permis-
sible temperature.
When used in conformity with their intended
use, the products supplied by SKF Lubrication
Systems Germany AG do not reach the limit
values listed in Article 3, Para. 1, Clauses 1.1
to 1.3 and Para. 2 of Directive 97/23/EC. They
are therefore not subject to the requirements
of Annex 1 of the Directive. Consequently, they
do not bear a CE marking in respect of
Directive 97/23/EC. SKF Lubrication Systems
Germany AG classifies them according to
Article 3, Para. 3 of the Directive.
The Declaration of Conformity forms part of
the product documentation and is supplied to-
gether with the product.
Information concerning EC Declaration of Conformity

Page 5 EN
Informational symbolsIndicators used with safety instructions
and their meaning
Hazard symbols
Explanation of symbols and signs
You will  nd these symbols, which warn of
speci c dangers to persons, material assets, or
the environment, next to all safety instructions
in these operating instructions.
Please heed these instructions and proceed
with special care in such cases. Please forward
all safety instructions to other users.
General hazard
DIN 4844-2-W000
Electrical voltage/current
Hot surface
Indicator Use
Danger! Danger of bodily injury
Warning! Danger of damage to
property and the
environment
Note! Provides additional
information
Note
Prompts an action
Used for itemizing
Points out other facts, causes, or
consequences
Provides additional information
Instructions placed directly on the machines/
grease lubrication pump units, such as:
Arrow indicators
Labels for fl uid connections must be
followed and kept in a fully legible
condition.
You are responsible!
Please read the assembly and operating
instructions thoroughly and follow the safety
instructions.
Danger of being drawn into machinery
DIN 4844-2-W008
DIN 4844-2-W026
BGV 8A
Slipping hazard
DIN 4844-2-W028
Warning of potentially explosive
atmosphere
DIN 4844-2-W021
Explanation of symbols