SKF LINCOLN P623S User manual

951-171-014-EN
Version 01
2016/03/14
EN
Lubrication pump P623S
for single-line lubrication systems
Installation instructions
following machinery directive 2006/42/EC
EN

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EN
Jürgen Kreutzkämper
Manager R&D Germany
SKF Lubrication Business Unit
Stefan Schürmann
Manager R&D Hockenheim/Walldorf
SKF Lubrication Business Unit
EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B
The manufacturer, SKF Lubrication Systems Germany GmbH, Walldorf Facilities, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf,
hereby declares that the partly completed machinery
Designation: Electrically driven pump to supply lubricant during intermittent operation within a centralized lubrication system
Type: P623S
Part number: 645-xxxxx-x
Year of construction: See type identification plate
complies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the
market.
1.1.2 · 1.1.3 · 1.3.2 · 1.3.4 · 1.5.1 · 1.5.6· 1.5.8 · 1.5.9 · 1.6.1 · 1.7.1 · 1.7.3 · 1.7.4
The special technical documents were prepared following Annex VII part B of this directive. Upon justifiable request, these special technical documents can be
forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufacturer
is the head of standardization. See manufacturer's address.
Furthermore, the following directives and standards were applied:
2011/65/EU RoHS II
2014/30/EU Electromagnetic compatibility | Industry
2006/28/EC Electromagnetic compatibility | Automotive
Standard Edition Standard Edition Standard Edition Standard Edition
DIN EN ISO 12100 2011 DIN EN ISO 50581 2013 DIN EN 60034-1 2011 DIN EN 61000-6-4 2011
DIN EN ISO 809 2012 DIN EN 60947-5-1 2010 DIN EN 61000-6-2 2006
DIN EN 60204-1 2007 DIN EN 61131-2 2008 Amendment 2011
Amendment 2010 Amendment 2009
The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with
the previsions of machinery directive 2006/42/EC and any other applicable directives.
Walldorf, February 24, 2016
EC Declaration of incorporation

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Legal disclosure
Training courses
In order to provide a maximum of safety
and economic viability, SKF carries out de-
tailed training courses. It is recommended
that the training courses are attended. For
more information please contact the re-
spective SKF Service address.
Copyright
© Copyright SKF.
All rights reserved.
Warranty
The instructions do not contain any informa-
tion on the warranty. This can be found in
our general terms and conditions.
Disclaimer
The manufacturer shall not be held respon-
sible for damages caused by:
○non appropriate use
faulty assembly, operation, setting, main-
tenance, repair, negligence or accidents
○use of inappropriate lubricants
○improper or late response to
malfunctions
○unauthorized modifications of the
product
○the use of non-original
SKF spare parts
Liability for loss or damage resulting from
the use of our products is limited to the
maximum purchase price. Liability for
consequential damages of whatever kind is
excluded.
Legal disclosure
Manufacturer
SKF Lubrication Systems Germany GmbH
Manufacturer's facilities
Head Office
Walldorf Facilities
Heinrich-Hertz-Str. 2-8
69190 Walldorf
Germany
Phone [phone]
Fax: [phone]
Berlin Facilities
Motzener Straße 35/37
12277 Berlin
Germany
Phone [phone]
Fax [phone]
www.skf.com/lubrication
Hockenheim Facilities
2. Industriestraße 4
68766 Hockenheim
Germany
Phone [phone]
Fax [phone]
E-mail: [e-mail]
www.skf.com/lubrication

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951-171-014
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EN Table of contents
Table of contents
EC Declaration of incorporation following machinery
directive 2006/42/EC ............................................................................................2
Legal disclosure......................................................................................................3
Explanation of symbols, signs and abbreviations............................................... 7
1. Safety instructions.........................................................................9
1.1 General safety instructions....................................................................9
1.2 General behaviour when handling the product...................................9
1.3 Intended use..........................................................................................10
1.4 Foreseeable misuse..............................................................................10
1.5 Painting of plastic parts........................................................................10
1.6 Notes related to the CE marking.........................................................11
1.7 Modifications of the product................................................................11
1.8 Prohibition of certain activities............................................................11
1.9 Inspections prior to delivery ................................................................11
1.10 Other applicable documents................................................................11
1.11 Markings on the product......................................................................12
1.12 Notes related to the type identification plate.....................................12
1.13 Persons authorized to operate the pump ..........................................13
1.13.1 Operator.................................................................................................13
1.13.2 Specialist in mechanics ........................................................................13
1.13.3 Specialist in electrics ............................................................................13
1.14 Briefing of external technicians...........................................................13
1.15 Provision of personal protective equipment......................................13
1.16 Order ......................................................................................................13
1.17 Emergency stopping of the pump station..........................................13
1.18 Transport, installation, maintenance, malfunctions, repair,
shutdown, disposal...............................................................................14
1.19 Initial commissioning, daily start-up ..................................................15
1.20 Cleaning .................................................................................................15
1.21 Residual risks ........................................................................................16
2. Lubricants................................................................................... 17
2.1 General information .............................................................................17
2.2 Selection of lubricants..........................................................................17
2.3 Material compatibility...........................................................................17
2.4 Temperature characteristics................................................................17
2.5 Ageing of lubricants..............................................................................18
3. Overview, functional description ................................................ 19
3.1 Functioning principle of the intermittent low-level indication.........24
3.2 Functioning principle of pressurization, holding time and
pressure relief .......................................................................................25
3.3 Overview of the displays ......................................................................27
4. Technical data ............................................................................. 32
4.1 Mechanics..............................................................................................32
4.2 Nominal output volumes .....................................................................33
4.2.1 Influencing variables on the actual output volume...........................33
4.2.2 Output diagrams of typical NLGI 2 lubricants....................................33
4.3 Useable reservoir volume ....................................................................34
4.4 Lubricant requirement for priming of an empty pump ....................34
4.5 Limits of use of the intermittent low-level indication.......................35
4.6 Factory settings.....................................................................................36
4.7 Tightening torques ...............................................................................37
4.8 Electrics:.................................................................................................38
4.8.1 Control pcb.............................................................................................39
4.8.2 Motor......................................................................................................39

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Table of contents
4.8.3 Relay circuit board ................................................................................39
4.8.4 Configuration of the control pcb..........................................................40
4.9 Type identification code........................................................................42
5. Delivery, returns, and storage .................................................... 43
5.1 Delivery..................................................................................................43
5.2 Returns .................................................................................................43
5.3 Storage...................................................................................................43
5.4 Storage temperature range.................................................................43
5.5 Special storage conditions for parts primed with lubricant .............44
5.5.1 Storage period of up to 6 months.......................................................44
5.5.2 Storage period from 6 to 18 months..................................................44
5.5.3 Storage period exceeding 18 months ................................................44
6. Assembly..................................................................................... 45
6.1 General information .............................................................................45
6.2 Place of installation...............................................................................45
6.3 Mechanical connection.........................................................................46
6.3.1 Minimum assembly dimensions .........................................................46
6.3.2 Installation bores ..................................................................................47
6.4 Electrical connection ............................................................................48
6.5 Lubrication line connection .................................................................49
6.6 Programming........................................................................................50
6.6.1 Legend of the programming scheme.................................................50
6.6.2 Filling via filler fitting.............................................................................52
6.6.3 Filling via the reservoir lid in case of pumps without follower plate53
7. Initial start-up ............................................................................ 54
7.1 Inspections prior to initial start-up.....................................................54
7.2 Inspections during initial start-up ......................................................54
8. Order........................................................................................... 55
8.1 Refill lubricant .......................................................................................55
8.2 Query mode...........................................................................................56
8.2.1 Flow chart of query mode in case of time control.............................56
8.2.2 Flow chart of query mode in case of pulse control............................57
9. Cleaning ...................................................................................... 58
9.1 Cleaning agents.....................................................................................58
9.2 Exterior cleaning...................................................................................58
9.3 Interior cleaning....................................................................................58
10. Maintenance ............................................................................... 59
11. Troubleshooting.......................................................................... 60
12. Repairs........................................................................................ 62
12.1 Check pump element and replace pressure control valve................62
12.2 Replace membrane keypad.................................................................63
12.3 Replace control printed circuit board..................................................65
12.4 Replace relay circuit board...................................................................66
12.5 Replace power supply board................................................................67

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12.6 Tests after replacement of the power supply board..........................69
12.6.1 Visual check ...........................................................................................69
12.6.2 Electrical safety test..............................................................................69
12.6.3 Electrical functionality test...................................................................69
13. Shutdown and disposal............................................................... 70
13.1 Temporary shutdown ...........................................................................70
13.2 Final shutdown and disassembly ........................................................70
13.3 Disposal..................................................................................................70
14. Spare parts................................................................................. 71
14.1 Housing front cover, assy. ....................................................................71
14.2 Pump element Z7 .................................................................................71
14.3 Pressure control valve..........................................................................71
14.4 Control pcb.............................................................................................72
14.5 Relay circuit board ................................................................................72
14.6 Power supply board..............................................................................72
15. Electrical connections................................................................. 73
15.1 Cable colours following IEC60757......................................................73
15.2 Wire allocation of the connectors........................................................73
15.3 Assignment of the circuit diagrams to the
pump type identification code .............................................................73
15.4 Connection diagram P623S-PCB-M-DS-DT-SN-H1 ...................74
15.5 Connection diagram P623S-PCB-M-DS-DT-SN-H1-H2-LLC ....75
15.6 Connection diagram P623S-PCB-M-DS-DT-H1-H1-LLC-RPCB 76
15.7 Connection diagram P623S-PCB-M-DS-DT-SN-H1-H2-LF.......77
15.8 Connection diagram P623S-PCB-M-DS-DT-H1-H1-LF-RPCB..78
15.9 Functional flow chart P623S with
internal pressure sensor/ pressure switch ........................................79
15.10 Functional flow chart P623S with
internal and external pressure sensor/ pressure switch .................80

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Explanation of symbols, signs and abbreviations
Explanation of symbols, signs and abbreviations
General warning Dangerous electrical voltage Risk of falling Hot surfaces
Unintentional intake Crushing hazard Pressure injection Suspended load
Electrostatically sensitive
components
Wear personal protective
equipment (goggles)
Wear personal protective
equipment (face shield)
Wear personal protective
equipment (gloves)
Wear personal protective
equipment (protective clothes)
Wear personal protective
equipment (safety shoes) Release the product. General obligation
Keep unauthorized persons
away. Protective earth Safety extra-low voltage (SELV) Safe galvanic isolation (SELV)
CE marking Disposal, recycling Disposal of waste electrical
and electronic equipment
Warning level Consequence Probability Symbol Meaning
DANGER Death, serious
injury imminent Chronological guidelines
WARNING Serious injury possible Lists
CAUTION Minor
injury possible Refers to other facts, causes, or consequences
NOTICE Property damage possible
The following abbreviations may be used within these instructions. Symbols within safety notes mark the kind and source of the hazard.

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951-171-014
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EN Explanation of symbols, signs and abbreviations
Abbreviations and conversion factors
re. regarding °C degrees Celsius °F degrees Fahrenheit
approx. approximately K Kelvin Oz. Ounce
i.e. that is N Newton fl. oz. fluid ounce
etc. et cetera h hour in. inch
poss. possibly s second psi pounds per square inch
if appl. if applicable d day sq.in. square inch
a.a.r. as a rule Nm Newtonmeter cu. in. cubic inch
incl. including ml millilitre mph miles per hour
min. minimum ml/d millilitre per day rpm revolutions per minute
max. maximum cc cubic centimetre gal. gallon
min. minute mm millimetre lb. pound
etc. et cetera l litre hp horse power
e.g. for example dB (A) Sound pressure level kp kilopound
kW kilowatt > greater than fpsec feet per second
U Voltage < less than Conversion factors
R resistance ± plus/minus Length 1 mm = 0.03937 in.
I current Ø diametre Area 1 cm² = 0.155 sq.in
V volt kg kilogram Volume 1 ml = 0.0352 fl.oz.
Wwatt rh relative humidity 1 l = 2.11416 pints (US)
AC alternating current ≈about Mass 1 kg = 2.205 lbs
DC direct current = equal to 1 g = 0.03527 oz.
A ampere % per cent Density 1 kg/cc = 8.3454 lb./gal(US)
Ah Ampere hour ‰ per mille 1 kg/cc = 0.03613 lb./cu.in.
Hz Frequency [Hertz] ≥greater than Force 1 N = 0.10197 kp
nc normally closed ≤less than Pressure 1 bar = 14.5 psi
no normally open contact mm2square millimetre Temperature °C = (°F-32) x 5/9
OR logical OR rpm-1 revolutions per minute Output 1 kW = 1.34109 hp
&logical AND Acceleration 1 m/s² = 3.28084 ft./s²
Speed 1 m/s = 3.28084 fpsec.
1 m/s = 2.23694 mph

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1. Safety instructions
1. Safety instructions
1.1 General safety instructions
○The owner must ensure that safety infor-
mation has been read by any persons en-
trusted with works on the product or by
those persons who supervise or instruct
the before-mentioned group of persons.
In addition, the owner must also ensure
that the relevant personnel are fully fa-
miliar with and have understood the con-
tents of the Instructions. It is prohibited to
commission or operate the product prior
to reading the Instructions.
○These Instructions must be kept for fur-
ther use.
○The described products were manufac-
tured according to the state of the art.
Risks may, however, arise from a usage
not according to the intended purpose
and may result in harm to persons or
damage to material assets.
○Any malfunctions which may affect safety
must be remedied immediately. In addi-
tion to these Instructions, general statu-
tory regulations for accident prevention
and environmental protection must be
observed.
1.2 General behaviour when handling the
product
○The product may be used only in aware-
ness of the potential dangers, in proper
technical condition, and according to the
information in these instructions.
○Familiarize yourself with the functions
and operation of the product. The speci-
fied assembly and operating steps and
their sequences must be observed.
○Any unclear points regarding proper
condition or correct assembly/ operation
must be clarified. Operation is prohibited
until issues have been clarified.
○Unauthorized persons must be kept
away.
○Precautionary operational measures and
instructions for the respective work must
be observed.
○Responsibilities for different activities
must be clearly defined and observed.
Uncertainty seriously endangers safety.
○Safety-related protective and emergency
devices must not be removed, modified
or affected otherwise in their function
and are to be checked at regular intervals
for completeness and function.
○If protective and safety equipment has to
be dismantled, it must be reassembled
immediately after finishing the work, and
then checked for correct function.
○Remedy occurring faults in the frame of
responsibilities. Immediately inform your
superior in the case of faults beyond your
competence.
○Wear personal protective equipment.
○Never use parts of the centralized lu-
brication system or of the machine as
standing or climbing aids.

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1.3 Intended use
Supply of lubricants within a single-
line system following the specifications,
technical data and limits stated in these
Instructions:
Usage is allowed exclusively for professional
users in the frame of commercial and eco-
nomic activities.
1.4 Foreseeable misuse
Any usage differing from the one stated in
these Instructions is strictly prohibited. It is
expressly forbidden to be used:
○outside the indicated operating tempera-
ture range
○with non-specified means of operation
○without adequate pressure relief valve
○in continuous operation
○in areas with aggressive or corrosive ma-
terials (e.g. high ozone pollution). These
may affect seals and painting.
○in areas with harmful radiation (e. g. ion-
ising radiation)
○to supply, transport, or store hazardous
substances and mixtures in accordance
with annex I part 2-5 of the CLP regula-
tion (EG 1272/2008) and marked with
GHS01 - GHS06 and GHS08 hazard
pictograms.
○to feed, forward, or store gases, liquefied
gases, dissolved gases, vapours, or fluids
whose vapour pressure exceeds normal
atmospheric pressure (1013 mbar) by
more than 0.5 bar at the maximum per-
missible operating temperature.
○in an explosion protection zone.
1.5 Painting of plastic parts
Painting of any plastic parts or seals of the
described products is expressly prohibited.
Remove or tape plastic parts completely
before painting the superior machine

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1. Safety instructions
1.6 Notes related to the CE marking
CE marking is effected following the re-
quirements of the applied directives:
○2014/30/EU
Electromagnetic compatibility
○2011/65/EU
(RoHS II) Directive on the restriction of
the use of certain hazardous substances
in electrical and electronic equipment
Reference on Low Voltage Directive
2014/35/EU
The protective regulations of Low Voltage
Directive 2014/35/EU are fulfilled accord-
ing to annex I (1.5.1) of Machinery Directive
2006/42/EC.
Reference on Pressure Equipment Directive
2014/68/EU
Because of its performance data the prod-
uct does not achieve the limit values defined
in Article 4 (1) (a) (i) and is therefore exclud-
ed from the scope of application of Pressure
Equipment Directive 2014/68/EU following
Article 4 (3).
1.7 Modications of the product
Unauthorized conversions or modifica-
tions may result in unforeseeable impacts
on safety. Therefore, any unauthorized
conversions or modifications are expressly
prohibited.
1.8 Prohibition of certain activities
Due to potential sources of faults that may
not be visible the following activities may
be carried out by trained and authorized
specialists only:
○Repairs or changes to the electrical
equipment of the pump
○Replacement of or changes on the pis-
tons of the pump elements
1.9 Inspections prior to delivery
The following inspections were carried out
prior to delivery:
○Safety and functional tests
○Electrical inspections following DIN EN
60204-1:2007 / VDE 0113-1:2007
(for electrically driven products.
1.10 Other applicable documents
In addition to these instructions, the fol-
lowing documents must be observed by the
respective target group:
○Operational instructions and approval
rules
○Safety data sheet of the lubricant used
Where appropriate:
○Project planning documents
○Additional information on special ver-
sions of the pump. You will find these in
the special system documentation.
○Any documents of other components
required to set up the centralized lubrica-
tion system

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1.11 Markings on the product
Warning of dangerous electrical
voltage
Warning of spring-loaded com-
ponents when opening the res-
ervoir lid of pumps with follower
plate
Warning of unintended intake by
the stirring paddle with the res-
ervoir lid being open
Marks the protective conductor
connection
1.12 Notes related to the type identica-
tion plate
The type identification plate states im-
portant characteristics such as type des-
ignation, order number, and regulatory
characteristics.
To ensure that the loss of data due to an
illegible type identification plate is avoided,
the characteristics should be entered in the
Instructions.
Model: ________________________________
P. No. _________________________________
S. No. _________________________________
(CW/YY) _______________________________
Calendar week/year of construction
SKF Lubrication Systems Germany GmbH
Model:
P. No.:
S. No.:
P623S
645-xxxxx-x
xxxxxxxxxxxx
Made in Germany D-69190 Walldorf
pmax:
U:
P:
xxx bar / xxxx psi
110-240 VAC / 50 - 60 Hz Phase 1
60 VA
S. No.: xxxxxxxxxxx
KW/JJ

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1. Safety instructions
1.13 Persons authorized to operate the
pump
1.13.1 Operator
A person who is qualified by training, know-
ledge and experience to carry out the func-
tions and activities related to normal opera-
tion. This includes avoiding possible hazards
that may arise during operation.
1.13.2 Specialist in mechanics
Person with appropriate professional edu-
cation, knowledge and experience to detect
and avoid the hazards that may arise during
transport, installation, start-up, operation,
maintenance, repair and disassembly.
1.13.3 Specialist in electrics
Person with appropriate professional edu-
cation, knowledge and experience to detect
and avoid the hazards that may arise from
electricity.
1.14 Brieng of external technicians
Prior to commencing the activities, external
technicians must be informed by the opera-
tor of the company safety provisions, the
applicable accident prevention regulations
to be maintained, and the functions of the
superordinate machine and its protective
devices.
1.15 Provision of personal protective
equipment
The operator must provide suitable per-
sonal protective equipment for the respec-
tive location of operation and the purpose
of operation.
1.16 Order
The following must be observed during
commissioning and operation.
○Any information within this manual and
the information within the referenced
documents.
○All laws and regulations to be complied
with by the user.
1.17 Emergency stopping of the pump
station
In case of an emergency stop the pump sta-
tion by:
○Interrupting the power supply to the
pump
○Using measures determined by the op-
erator, such as actuating the emergency
stop switch of the superior machine.

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EN 1. Safety instructions
○Carry out electrical connections only ac-
cording to the information in the valid
wiring diagram and taking the relevant
regulations and the local connection con-
ditions into account.
○Do not touch cables or electrical compo-
nents with wet or damp hands.
○Fuses must not be bypassed. Replace
defective fuses always by fuses of the
same type.
○To avoid potential differences, where ap-
plicable, use the potential connection of
the pump.
○Adhere to any protective measures, e.
g. connection of protective conductor, IP
type of protection, safety distances.
○Undertake drilling at non-critical, non-
load bearing parts only. Use any available
boreholes. Do not damage lines and ca-
bles when drilling.
○Observe possible abrasion points. Protect
the parts accordingly.
○Ensure through suitable measures that
movable or detached parts are immobi-
lized during the work and that no limbs
can be caught in between by inadvertent
movements.
○Assemble the product only outside of the
operating range of moving parts, at an
adequate distance from sources of heat
or cold. Other units of the machine or ve-
hicle must not be damaged or impaired in
their function by the installation.
○Dry or cover wet, slippery surfaces
accordingly.
○Cover hot or cold surfaces accordingly.
○Work on electrical components must be
carried out by electrical specialists only.
Observe any waiting periods for dis-
charging, if necessary. Carry out works
on electrical components only while the
system is depressurized and use voltage
isolated tools suitable for electrical works
only.
1.18 Transport, installation, maintenance,
malfunctions, repair, shutdown,
disposal.
○All relevant persons must be informed
of the activity prior to starting any work.
Observe the precautionary measures
and work instructions provided by the
operator.
○Carry out transport using suitable trans-
port and hoisting equipment on suitable
ways only.
○Maintenance and repair work can be
subject to restrictions in low or high tem-
peratures (e.g. changed flow properties of
the lubricant).Therefore, where possible,
try to carry out maintenance and repair
work at room temperature.
○Prior to performing work, the product
and the machine, into which the product
will be integrated, must be depressurized
and secured against unauthorized activa-
tion. Observe all electrotechnical safety
regulations.

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1. Safety instructions
1.19 Initial commissioning, daily start-up
Ensure that:
○All safety devices are completely available
and functional
○All connections are correctly connected
○All parts are correctly installed
○All warning labels on the product are
present completely, highly visible and
undamaged
○Illegible or missing warning labels are to
be replaced without delay
○All components used must be designed
according to the maximum operating
pressure and the maximum respectively
minimum operating temperature.
○No parts of the centralized lubrication
system may be subjected to torsion,
shear, or bending.
○Check all parts prior to their usage for
contamination and clean, if necessary.
○Lubricant lines should be primed with
lubricant prior to installation. This makes
the subsequent ventilation of the system
easier.
○Observe the specified tightening torques.
When tightening, use a calibrated torque
wrench.
○When working with heavy parts use suit-
able lifting tools.
○Avoid mixing up or wrong assembly
of dismantled parts. Mark these parts
accordingly.
1.20 Cleaning
○Risk of fire and explosion when using
inflammable cleaning agents. Only use
non-flammable cleaning agents suitable
for the purpose.
○Do not use aggressive cleaning agents.
○Thoroughly remove residues of cleaning
agents from the product.
○Do not use steam jet and high pressure
cleaners. Components may be damaged.
Observe the IP type of protection of the
pump.
○Cleaning work may not be carried out on
energized components.
○Mark damp areas accordingly.

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1.21 Residual risks
Residual risk Possible in life cycle Prevention/ remedy
Personal injury/ material damage due to
falling of raised parts A B C G H K Keep unauthorized persons away. No people may remain under suspended loads. Lift parts with adequate lifting devices.
Personal injury or material damage due
to tilting or falling of the product because
of non-observance of the stated tighten-
ing torques
B C G
Observe the specified tightening torques. Fix the product only to components
with sufficient load capacity. If no tightening torques are stated, apply tightening
torques according to the screw size characteristics for 8.8 screws.
Personal injury/ material damage due to
electric shock in case of damage to the
connection cable
B C D E F G H
Check the connection cable with regard to damages before the first usage and
then at regular intervals. Do not mount cable to moving parts or friction points.
If this cannot be avoided, use spring coils respectively protective conduits.
Personal injury/ damage to material due
to spilled or leaked lubricant B C D F G H K
Be careful when filling the reservoir and when connecting or disconnecting
lubricant feed lines. Always use suitable hydraulic screw connections and lubri-
cation lines for the stated pressures. Do not mount lubrication lines to moving
parts or friction points. If this cannot be avoided, use spring coils respectively
protective conduits.
Life cycles:
A = transport, B = installation, C = initial start-up, D = operation, E = cleaning, F = maintenance, G = fault, repair,
H = shutdown K = Disposal

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2.Lubricants
2. Lubricants
2.1 General information
Lubricants are used specifically for cer-
tain application purposes. In order to fulfil
their tasks, lubricants must fulfil various
requirements.
The most important requirements for lubri-
cants are:
○Reduction of abrasion and wear
○Corrosion protection
○Noise minimisation
○protection against contamination or
penetration of foreign objects
○Cooling (primarily with oils)
○longevity (physical/ chemical stability)
○economic and ecological aspects
2.2 Selection of lubricants
SKF considers lubricants to be an element
of system design. A suitable lubricant is se-
lected already when designing the machine
and forms the basis for the planning of a
centralized lubrication system.
The selection is made by the manufacturer
or operator of the machine, preferably to-
gether with the lubricant supplier based on
the requirement profile defined.
Should you have little or no experience with
the selection of lubricants for centralized
lubrication systems, please contact SKF.
If required we will be glad to support cus-
tomers to select suitable components for
feeding the selected lubricant and to plan
and design their centralized lubrication
system.
You will avoid possible downtimes through
damage to your machine or system or
damage to the centralized lubrication
system.
2.3 Material compatibility
Lubricants must generally be compatible
with the following materials:
○steel, grey iron, brass, copper, aluminium
○NBR, FPM, ABS, PA, PU
2.4 Temperature characteristics
The lubricant used must be suitable for
the specific operating temperature of the
pump. The viscosity and consistency range
required for proper operation of the prod-
uct must be adhered to and must not be
exceeded in case of low temperatures nor
fall below specification in case of high tem-
peratures. Specified viscosities, see chapter
Technical data.

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EN 2. Lubricants
Only lubricants specified for the
product may be used. Unsuitable
lubricants may lead to a failure
of the product.
Do not mix lubricants. This may
have unforeseeable effects on
the usability and therefore on
the function of the centralized
lubrication system.
When handling lubricants the
relevant safety data sheets and
hazard designations, if any,
on the packaging have to be
observed.
2.5 Ageing of lubricants
After a prolonged downtime of the machine,
the lubricant must be inspected prior to
re-commissioning as to whether it is still
suitable for use due to chemical or physical
ageing. We recommend that you undertake
this inspection already after a machine
downtime of 1 week.
If doubts arise as to a further suitability of
the lubricant, please replace it prior to re-
commissioning and, if necessary, undertake
initial lubrication manually.
It is possible for lubricants to be tested in
the company's laboratory for their suitability
for being pumped in centralized lubrication
systems (e.g. "bleeding").
Please contact SKF. if you have further
questions regarding lubricants.
Due to the multitude of possible
additives, individual lubricants,
which according to the manu-
facturer's data sheets fulfil the
necessary specification, may
not, in fact, be suitable for use in
centralized lubrication systems
(e.g. incompatibility between
synthetic lubricants and materi-
als). In order to avoid this, always
use lubricants tested by SKF.

3
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EN
3. Overview, functional description
3. Overview, functional description
1 reservoir
The lubricant is stored in the reservoir. De-
pending on the pump version there are differ-
ent types of reservoirs and reservoir sizes.
1.1 Reservoir venting device
It provides air for the reservoir while the pump
is operating and supplying lubricant. It vents
the reservoir while the pump is filled via the
filler fitting.
2. Pump housing
All electrical components are accommodated
in the pump housing. Exception: In case of the
version with follower plate the switching rod
for the low-level indication is positioned in the
reservoir.
3. Housing front cover
On the housing front cover there is the mem-
brane keypad to operate and adjust the pump.
Furthermore, if service is required, the housing
front cover provides access to the inside elec-
trical components.
Overview Fig. 1
1
1.1
2
3

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EN 3. Overview, functional description
4. Pump elements
The pump is operated with 3 pump elements
cross-ported to one outlet.
5. Filler fitting
It serves to fill the reservoir via a suitable filler
pump with a corresponding connection.
6. Electrical connections
They serve for (6.1) signal connection (X4), for
(6.2) power supply connection (X2) and for con-
nection of the low-level indication (6.3) in case
of pumps with follower plate. The equipotential
bonding port (6.4) at the pump housing serves
to connect an equipotential bonding conductor
in order to avoid potential differences in case of
long connection lines.
Overview Fig. 2
4
5
6.2
6.1
6.3
6.4
4