SKF Lincoln HTL 201 User manual

EN
Hydraulically driven lubrication pump
HTL201
with grease follower plate technology and fill level monitoring
Assembly instructions
acc. to Machinery Directive 2006/42/EC
Version 03
951-171-044-EN

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Jürgen Kreutzkämper
Manager R&D Germany
SKF Lubrication Business Unit
Stefan Schürmann
Manager R&D Hockenheim/Walldorf
SKF Lubrication Business Unit
EC Declaration of Incorporation
EC Declaration of Incorporation acc. to Machinery Directive 2006/42/EC,
Appendix II Part 1 B
The manufacturer, SKF Lubrication Systems Germany GmbH, Walldorf Plant, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf, hereby declares conformity
of the machinery
Designation: Hydraulically driven lubrication pump for the feeding of lubricants
Type: HTL 201
Item number: 642-41380-*
Year of manufacture: See type plate
with all of the below-listed essential safety and health protection requirements from Machinery Directive 2006/42/EC.
1.1.2 · 1.1.3 · 1.3.2 · 1.3.4 · 1.5.8 · 1.7.1 · 1.7.3 · 1.7.4
at the time of placing on the market.
The specific technical documentation described in Annex VII, Part B of this Directive has been compiled. We undertake to transmit the special technical
documents in electronic form to individual national authorities in response to reasoned requests. The Head of Standardization is
the authorized representative for technical documentation. See the manufacturer information for the address.
Furthermore, the following Directives and (harmonized) standards were applied in the applicable areas:
Standard Edition Standard Edition
DIN EN ISO 12100 2011 DIN EN 50581 2013
DIN EN 809 2012 DIN EN 60947-5-1 2017
DIN EN 60204-1 2007
Correction 2011
The partially completed machinery must not be put into service until the machinery into which it is to be installed has been declared in conformity with the
provisions of Machinery Directive 2006/42/EC and all other applicable Directives.
Walldorf, 7/31/2018

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Masthead
Training
SKF conducts detailed training in order to
enable the maximum safety and efficiency.
SKF recommends taking advantage of this
training. For information, contact the rel-
evant SKF service address.
Copyright
© Copyright SKF
All rights reserved.
Warranty
The instructions do not contain any informa-
tion on the warranty. This can be found in
our General Terms and Conditions.
Disclaimer of liability
The manufacturer shall not be held liable for
damage resulting from:
○Improper usage, assembly, operation,
configuration, maintenance, repair, or
accidents
○Improper reaction to malfunctions
○Unauthorized modifications to the
product
○Intentional or gross negligence
○Use of non-original SKF spare parts
The maximum liability for loss or damage
resulting from the use of our products is
limited to the purchase price. Liability for in-
direct damage of any kind is excluded.
Masthead
Manufacturer
SKF Lubrication Systems Germany GmbH
Address of manufacturer plants
Headquarters
Walldorf Plant
Heinrich-Hertz-Str. 2-8
69190 Walldorf
Germany
Tel: [phone]
Fax: [phone]
Berlin Plant
Motzener Straße 35/37
12277 Berlin
Germany
Tel. [phone]
Fax [phone]
Hockenheim Plant
2. Industriestraße 4
68766 Hockenheim
Germany
Tel. [phone]
Fax [phone]
E-mail: [e-mail]
www.skf.com/lubrication

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EN Table of contents
Table of contents
EC Declaration of Incorporation acc. to Machinery Directive 2006/42/EC,
Appendix II Part 1 B.....................................................................................2
Masthead.....................................................................................................3
Explanation of symbols, signs, and abbreviations.......................................6
1. Safety instructions.........................................................................8
1.1 General safety instructions ....................................................................8
1.2 General behavior when handling the product .....................................8
1.3 Intended use ............................................................................................9
1.4 Foreseeable misuse ................................................................................ 9
1.5 Painting ..................................................................................................10
1.6 Modifications to the product ................................................................10
1.7 Prohibition of cer tain activities ............................................................ 10
1.8 Inspections prior to delivery ................................................................ 10
1.9 Referenced documents ........................................................................ 10
1.10 Markings on the product .....................................................................11
1.11 Notes on the type plate .......................................................................11
1.12 Note on CE marking .............................................................................12
1.13 Authorized persons ..............................................................................12
1.13.1 Operator ................................................................................................. 12
1.13.2 Qualified mechanic ...............................................................................12
1.13.3 Qualified electrician .............................................................................. 12
1.14 Instruction of outside fitters ................................................................12
1.15 Provision of personal protective gear .................................................13
1.16 Operation ............................................................................................... 13
1.17 Emergency shutdown ..........................................................................13
1.18 Transport, assembly, maintenance, malfunction,
repair, shutdown, disposal ...................................................................13
1.19 First start-up, daily start-up ...............................................................15
1.20 Cleaning .................................................................................................15
1.21 Residual risks in general ......................................................................16
2. Lubricants................................................................................... 17
2.1 General information .............................................................................17
2.2 Selection of lubricants ..........................................................................17
2.3 Material compatibility ...........................................................................18
2.4 Aging of lubricants ................................................................................18
3. Overview, functional description ................................................ 19
4. Technical data ............................................................................. 21
4.1 Mechanics ..............................................................................................21
4.2 Nominal delivery rates .........................................................................22
4.2.1 Delivery rate diagram ...........................................................................22
4.3 Tightening torques ...............................................................................23
5. Delivery, returns, storage ........................................................... 24
5.1 Delivery ..................................................................................................24
5.2 Return shipment ..................................................................................24
5.3 Storage ...................................................................................................24
6. Assembly..................................................................................... 25
6.1 General information .............................................................................25
6.2 Mechanical connection .........................................................................25
6.2.1 Minimum mounting dimensions.........................................................25
6.2.2 Assembling the HTL201 ......................................................................25
6.3 Connect hydraulic lines (P) (T) ............................................................. 27
6.4 Connecting a lubrication line ..............................................................28
6.5 Connect the fill level switch..................................................................29

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Table of contents
6.6.1 Initial filling ............................................................................................30
6.6 Filling with lubricant .............................................................................30
6.6.2 Refilling .................................................................................................32
6.6.3 Refill when the level drops below the MINimum mark ....................32
6.6.4 Procedure with overfilling ....................................................................33
6.7 Bleeding the HTL201 ...........................................................................34
6.8 Setting the delivery rate ......................................................................35
6.9 Emergency lubrication .........................................................................36
6.10 Type identification code Pump HTL201 ............................................37
7. First start-up .............................................................................. 38
7.1 Inspections before first start-up .........................................................38
7.2 Inspections during first start-up.........................................................38
8. Operation.................................................................................... 39
9. Cleaning ...................................................................................... 40
9.1 Cleaning agents.....................................................................................40
9.2 Exterior cleaning ...................................................................................40
9.3 Interior cleaning ....................................................................................40
10. Maintenance ............................................................................... 41
10.1 Cleaning/replacing the oil strainer ......................................................42
11. Malfunctions, causes, and remedies........................................... 43
12. Repairs........................................................................................ 44
12.1 Replace the pressure relief valve ........................................................44
12.2 Change the reservoir assembly...........................................................45
12.3 Change the pump body ........................................................................ 47
12.4 Insertion of the two ventilation hoses into the reservoir
assembly of the HTL201 8 l /17 l .......................................................49
13. Shutdown, disposal .................................................................... 52
13.1 Temporary shutdown ...........................................................................52
13.2 Permanent shutdown, disassembly ...................................................52
13.3 Disposal ..................................................................................................52
14. Spare parts................................................................................. 53

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EN Explanation of symbols, signs, and abbreviations
Explanation of symbols, signs, and abbreviations
General warning Risk of electrical shock Risk of slipping Hot surfaces
Being drawn into machinery Crushing hazard Pressure injection Suspended load
Wear personal protective gear
(goggles)
Wear personal protective
gear (face mask)
Wear personal protective
gear (gloves)
Wear personal protective gear
(protective clothing)
Wear personal protective gear
(protective footwear) Unlock the product General requirement Disposal of waste electrical and electronic equipment
Unauthorized persons must
be kept away CE mark Disposal, recycling
Warning level Consequence Probability Symbol Meaning
DANGER Death, serious
injury Immediate Chronological instructions
WARNING Death, serious
injury Possible Bullet list items
CAUTION Minor
injury Possible Refers to other facts, causes, or consequences
IMPORTANT
NOTE Property damage Possible
These symbols may be used in the instructions. Symbols within safety instructions indicate the nature and source of the hazard.

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Explanation of symbols, signs, and abbreviations
Abbreviations and conversion factors
re: regarding °C degrees Celsius °F degrees Fahrenheit
approx. approximately K Kelvin Oz. ounce
i.e. that is N Newton fl. oz. Fluid ounce
etc. et cetera h hour in. inch
poss. possibly s second psi pound per square inch
if necessary if necessary d day sq.in. square inch
usually usually Nm Newton meter cu. in. cubic inch
incl. including ml milliliter mph miles per hour
min. minimum ml /d milliliters per day RPM revolutions per minute
max. maximum ccm cubic centimeter gal. gallon
Min. minute mm millimeter lb. pound
etc. et cetera l liter hp horsepower
e.g. for example db (A) sound pressure level kp kilopound
kW kilowatt > greater than fpsec feet per second
U voltage < less than Conversion factors
R Resistance ± plus minus Length 1 mm = 0.03937 in.
I current intensity Ø diameter Area 1 cm² = 0.155 sq.in.
V volt kg kilogram Volume 1 ml = 0.0352 fl.oz.
Wwatt RH relative humidity 1 l = 2.11416 pints (US)
AC alternating current ≈ approximately Ground 1 kg = 2.205 lbs.
DC direct current = equal to 1 ml = 0.03527 oz.
A ampere % percent Density 1 kg/cm³ = 8.3454 lb./gal(US)
Ah ampere hour ‰ per mil (thousandth) 1 kg/cm³ = 0.03613 lb./cu.in.
Hz Frequency (Hertz) ≥ greater or equal Force 1 N = 0.10197 kp
NC Break-contact (normally closed) ≤ less or equal Pressure 1 bar = 14.5 psi
NO Make-contact (normally open) mm2square millimeter Temperature °C = (°F-32) x 5/9
OR logical OR rpm Revolutions per minute Power 1 kW = 1.34109 hp
& logical AND Acceleration 1 m/s² = 3.28084 ft./s²
Speed 1 m/s = 3.28084 fpsec.
1 m/s = 2.23694 mph

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EN 1. Safety instructions
1. Safety instructions
1.1 General safety instructions
○The operator must ensure that the in-
structions are read by all persons tasked
with working on the product or who
supervise or instruct such persons. The
operator must also ensure that the staff
fully understands the content of the in-
structions. Putting the products into op-
eration or operating them without having
read the instructions is prohibited.
○Retain the instructions for further use.
○The products described here were
manufactured in accordance with current
state-of-the-art technology. Risks may,
however, arise from non-compliant us-
age and may result in personal injury or
damage to material assets.
○Any malfunctions which may affect safety
must be remedied immediately. In ad-
dition to these instructions, the statu-
tory regulations for accident prevention
and environmental protection must be
observed.
1.2 General behavior when handling the
product
○The product may only be used in aware-
ness of the potential dangers, in proper
technical condition, and according to the
information in this manual.
○Familiarize yourself with the functions
and operation of the product. The speci-
fied assembly and operating steps and
their sequences must be observed.
○Any unclear points regarding proper con-
dition or correct assembly/operation must
be clarified. Operation is prohibited until
issues have been clarified.
○Unauthorized persons must be kept
away.
○Wear personal protective equipment.
○All safety regulations and in-house in-
structions relevant to the particular activ-
ity must be observed.
○Responsibilities for different activities
must be clearly defined and observed.
Uncertainty seriously endangers safety.
○Protective and safety mechanisms can-
not be removed, modified, nor disabled
during operation and must be checked
for proper function and completeness at
regular intervals.
○ If protective and safety mechanisms must
be removed, they must be installed im-
mediately following conclusion of work
and then checked for proper function.

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1. Safety instructions
1.3 Intended use
Feed lubricants only in compliance with the
specifications, technical data, and limits pre-
sented in this manual.
Usage is permitted exclusively in the context
of commercial or business activity by profes-
sional users.
1.4 Foreseeable misuse
Any usage of the product other than as
specified in this manual is strictly prohibited.
Particularly prohibited are:
○Use outside the specified operating tem-
perature range
○Use of non-specified equipment
○Use without a pressure relief valve
○Any malfunctions that occur must be
resolved according to responsibility. The
supervisor must be notified immediately
in case of malfunctions outside one's in-
dividual scope of responsibility.
○Never use any part of the centralized
lubrication system as a stand or step or
for climbing.
○Use in areas with aggressive, corrosive
substances (e.g., high ozone loads)
○Use in areas with damaging radiation
(e.g., ionizing radiation)
○Use to feed, forward, or store hazardous
substances and mixtures as defined in
Annex I Part 2-5 of the CLP Regulation
(EC 1272/2008) that are marked with
hazard pictograms GHS01-GHS06 and
GHS08.
○Use to feed / forward / store gases, lique-
fied gases, dissolved gases, vapors, or
fluids whose vapor pressure exceeds nor-
mal atmospheric pressure (1013 mbar)
by more than 0.5 bar at their maximum
permissible operating temperature.
○Use in an explosion protection zone

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EN 1. Safety instructions
1.9 Referenced documents
In addition to this manual, the following
documents must be observed by the respec-
tive target group:
○Operational instructions and approval
rules
○The safety data sheet (SDS) of the lubri-
cant used and of the hydraulic oil used (oil
of the servo drive).
If applicable:
○Project planning documents
○Instructions for other components for
setting up the centralized lubrication
system
1.7 Prohibition of certain activities
The following activities must be performed
only by employees of the manufacturer or
authorized persons due to possibly unde-
tectable sources of error or due to statutory
requirements:
○Repairs or modifications to the pump
body, the pump element, the lubricant
reservoir, the reservoir ventilation and
the fill level switch.
1.8 Inspections prior to delivery
The following tests were performed prior to
delivery:
○Safety and functional tests
1.5 Painting
The painting of all plastic components and
seals of the products described here is pro-
hibited.
Completely remove or mask affected com-
ponents before painting the main machine.
1.6 Modications to the product
Unauthorized modifications and changes
can have an unpredictable effect on safety.
Unauthorized modifications and changes are
therefore prohibited.

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1. Safety instructions
1.10 Markings on the product
Warning regarding hot surfaces
Order No. 291-10133-5 Warning, Fig. 1
MAX
MIN
Warning regarding a hazard
The spring may become detached
with powerful force when the pump
cap is opened. Hold the cap securely
with both hands while opening it."
Order No. 810-55325-1
Min MINimum reservoir filling display
Order No. 810-55118-1
Max MAXimum reservoir filling display
Order No. 810-55117-1
Note on filling without introducing
bubbles
Order No. 810-53919-1
1.11 Notes on the type plate
The type plate provides important data such
as the type designation, order number, and
regulatory characteristics.
To avoid loss of this data in case the type
plate becomes illegible, these characteristics
should be entered in the manual.
Model: ________________________________
P. No. ________________________________
S. No. ________________________________
SKF Lubrication Systems Germany GmbH
Model:
P. No.:
S. No.:
HTL201-XXXXX-X
XXX-XXXXX-X
XXXXXXXXXXXXXXXX
Made in XXXXXXXXXXXXX
pmax:
Hydr. pmax:
Hydr. pmin:
XXX bar / X XXX psi
210 bar / 3 045 psi
80 bar / 1 160 psi
S. No.: XXXXXXXXXXXXXXXX
KW/JJ

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EN 1. Safety instructions
1.12 Note on CE marking
The CE marking is based on the require-
ments of the applied Directives:
○2014/30/EU
Electromagnetic compatibility
○2011/65/EU
(RoHS II) Directive on the restriction of
the use of certain hazardous substances
in electrical and electronic equipment
Note on Low-Voltage Directive 2014/35/EU
The protection objectives of the Low-Voltage
Directive 2014/35/EU are met in accordance
with Annex I, No. 1.5.1 of Machinery Direc-
tive 2006/42/EC.
Note on Pressure Equipment Directive
2014/68/EU
Due to its performance characteristics, the
product does not reach the limit values de-
fined in Article 4, Paragraph 1, Subparagraph
(a) item (i) and is, pursuant to Article 4, Para-
graph 3, excluded from the scope of Pressure
Equipment Directive 2014/68/EU.
1.13 Authorized persons
1.13.1 Operator
A person competent due to training, knowl-
edge, and experience to execute the func-
tions and activities associated with normal
operation. this also includes the avoidance
of possible hazards that may arise during
operation.
1.13.2 Qualied mechanic
A person with appropriate technical train-
ing, knowledge, and experience who can
recognize and avoid hazards that may occur
during transport, assembly, first start-
up, operation, maintenance, repair, and
dismantling.
1.13.3 Qualied electrician
A person with appropriate technical training,
knowledge, and experience who can recog-
nize and avoid hazards that may result from
electricity.
1.14 Instruction of outside tters
Before commencing work, the operator
must inform outside fitters of the opera-
tional safety regulations, applicable accident
prevention regulations, and the functions of
the main machine and its protective devices.

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1. Safety instructions
1.16 Operation
The following points must be observed
at the time of first start-up and during
operation.
○All information within this manual and
all information within the referenced
documents
○All laws and regulations that the operator
must observe
1.17 Emergency shutdown
Shut down the product in an emergency by:
○Switching off the main machine in which
the product is integrated
○
If necessary, pressing the on/off switch on
the main machine
1.15 Provision of personal protective gear
The operator must provide personal protec-
tive gear appropriate for the location and
intended application.
1.18 Transport, assembly, maintenance,
malfunction, repair, shutdown,
disposal
CAUTION
Risk of injury!
Do not open the screw cap until af-
ter the lubricant reservoir has been
emptied (MINimum level).
The spring of the grease follower
plate is tensioned when the reservoir
filling is above the Min mark (MINi-
mum level). Opening the screw cap
can lead to an abrupt removal of
pressure on the spring.
○All relevant persons must be informed of
the activity prior to the start of the work.
Precautionary operational measures and
work instructions must be observed.
○Transport only on marked paths using
suitable transport and lifting gear.

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EN 1. Safety instructions
○Maintenance and repair work can be
subject to restrictions at low or high
temperatures (e.g., alteration in the flow
properties of the lubricant). Maintenance
and repair work should therefore prefer-
ably be performed at room temperature.
○Prior to performing work, the product
and the machine in which the product will
be integrated must be depressurized and
secured against unauthorized activation.
○ Take appropriate measures to ensure that
moving, detached parts are immobilized
during the work and that no limbs can be
pinched by unintended movements.
○Assemble the product only outside the
operating range of moving parts, at an
adequate distance from sources of heat
or cold. Other units of the machine or the
vehicle must not be damaged or impaired
in their function by the assembly.
○Dry any wet, slippery surfaces or cover
appropriately.
○Cover hot or cold surfaces appropriately.
○
Work on any additionally attached electri-
cal components may be performed only
by qualified electricians. Note possible
waiting times for discharge. Work on
electrical components may be performed
only with voltage-insulated tools.
○Drill required holes only on non-critical,
non-load-bearing parts. Use existing
boreholes. Do not damage lines or cables
when drilling.
○ Observe any possible wearing spots. Pro-
tect components appropriately.
○All components used must be designed
for:
- The maximum operating pressure
- The maximum/minimum ambient tem-
perature
- The lubricant to be delivered
- The operating and ambient conditions
at the place of use.
○No parts may be subjected to torsion,
shearing, or bending.
○Check parts for contamination before use
and clean if necessary.
○Lubrication lines should be filled with
lubricant prior to assembly. This simplifies
subsequent bleeding of the system.
○Adhere to the specified torques. Use
a calibrated torque wrench when
tightening.
○Use suitable hoisting equipment when
working with heavy parts.

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1. Safety instructions
1.19 First start-up, daily start-up
Ensure that:
○All safety mechanisms are fully present
and functional
○All connections are properly connected
○All parts are correctly installed
○All warning labels on the product are fully
present, visible, and undamaged
○
Illegible or missing warning labels are im-
mediately replaced
1.20 Cleaning
○There is a fire hazard from the use of
flammable cleaning agents. Use only
non-flammable cleaning agents that are
suitable for the intended purpose.
○Do not use corrosive cleaning agents.
○Thoroughly remove residue of cleaning
agents on the product.
○Cleaning work on any additionally at-
tached conducting components may be
performed only by qualified electricians.
○Mark wet areas accordingly.
○Avoid mixing up/incorrectly assembling
disassembled parts. Label parts.

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1.21 Residual risks in general
Residual risk Possible in lifecycle Remedy
Personal injury / property damage due
to falling of hoisted parts A B C G H K
Unauthorized persons must be kept away.
Nobody is allowed to be present below hoisted parts.
Lift parts using suitable lifting gear.
Personal injury / property damage due
to tilting or falling product due to non-
compliance with specified torques
B C G
Adhere to the specified torques. Secure the product only to components with a sufficient
load-carrying capacity. If no torques are specified, use those specified for the screw size for
screws of strength class 8.8.
Personal injury by contact with pos-
sibly hot pump surfaces C D E F G H Unauthorized persons must be kept away. Wear suitable thermal insulating protective gloves when working on the pump
Personal injury, property damage due
to spilled, leaked lubricant A B C D E F G H K
Observe the usual precautionary measures when handling mineral oil products. Wear a suit-
able face shield and gloves.
Be careful when filling the lubricant reservoir and when connecting or disconnecting the
lubricant lines.
Use only hydraulic screw unions and lubrication lines suitable for the specified pressure.
Do not install lubrication lines on moving parts or wearing spots. If this cannot be avoided,
use anti-kink coils and/or conduits.
Lifecycles:
A = Transport, B = Assembly, C = First start-up, D = Operation, E = Cleaning, F = Maintenance, G = Malfunction/repair,
H = Shutdown, K = Disposal

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2. Lubricants
2. Lubricants
2.1 General information
Lubricants are used specially for specific
applications. To fulfill the task, lubricants
must meet various requirements to varying
degrees. The most important requirements
for lubricants are:
○Reduction in friction and wear
○Corrosion protection
○Noise reduction
○Protection against contamination/
ingress of foreign matter
○Cooling (primarily for oils)
○Durability (physical/chemical stability)
○Compatible with as many materials as
possible
○Economic and environmental aspects
2.2 Selection of lubricants
SKF Lubrication Systems considers lubri-
cants to be an element of system design.
The selection of a suitable lubricant should
reasonably be made during the design of the
machine and forms the basis for planning
the centralized lubrication system.
The manufacturer/operator of the machine
should preferably make the selection with
the supplier of the lubricant on the basis of
the requirements profile of the specific task.
If you have no or little experience selecting
lubricants for centralized lubrication sys-
tems, please contact SKF.
We gladly assist our customers in the selec-
tion of suitable components for supplying
the selected lubricant and in the planning
and design of a centralized lubrication
system.
This will spare you potentially costly down-
time due to damage to the machine/system
and/or damage to the centralized lubrication
system.
Only lubricants specified for the
product may be used (see "Tech-
nical data" chapter). Unsuitable
lubricants may lead to failure of
the product.
Do not mix lubricants. This can
have unpredictable effects on the
usability and this function of the
centralized lubrication system.
IMPORTANT NOTE
Large-sized air bubbles could cause a
breakdown of the feed. SKF recommends
electrical monitoring of the system for this
reason. Take care to ensure air-free filling!
The HTL201 must be bled in the event of
an error.

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EN 2. Lubricants
Due to the large number of
possible additives, individual
lubricants that meet the required
specifications according to the
manufacturer’s data sheet are
under some circumstances not
suitable for use in centralized
lubrication systems (e.g., incom-
patibility between synthetic lu-
bricants and materials). To avoid
this, always use lubricants that
have been tested by SKF.
2.3 Material compatibility
The lubricants must generally be compatible
with the following materials:
○Steel, gray cast iron, brass, copper,
aluminum
○NBR, FKM (FPM), ABS, PA, PU
2.4 Aging of lubricants
In case of extended machine downtime,
check before putting back into operation that
the lubricant is still suitable for use in terms
of chemical and physical signs of aging. We
recommend performing this inspection after
one week of machine downtime.
In case of doubt regarding the suitability of
the lubricant, replace it before putting back
into operation and, if necessary, perform an
initial lubrication manually.
It is possible for lubricants to be tested in the
company's laboratory for their pumpability
in centralized lubrication systems (e.g.,
"bleeding").
Please contact SKF if you have further ques -
tions regarding lubricants.
An overview of the lubricants we have tested
is available on request.

3
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3. Overview, functional description
3
4
1
Overview, Fig. 2
3. Overview, functional description
Item Description see page
1
Pump body
The pump body contains the pump element and the hy-
draulic drive and conveying equipment.
25/26
1.1 Mounting screws (pump/reservoir) (4x M8)
2
Pump element
The pump element conveys the lubricant into the delivery
lines.
22/33
3
Lubricant reservoir
The lubricant reservoir with a grease follower plate ly-
ing on top of the lubricant stores the lubricant. Reservoir
design 8 or 17 liters
25/26
3.1 Lubricant reservoir ventilation
3.2 Fill level switch
(see Fig. 8, port M12x1) 29
3.3 Grease follower plate and tension spring
3.4 Screw cap (Caution! - See note in Fig. 2)
3.5 Ventilation hose for the initial filling
(2x Ø 1.2 mm, length 800 mm) 49
4Fill connection with filler coupling
Used for filling the HTL201. 30
5
Vent plug (2x)
Used for bleeding the lubricant reservoir and the HTL201
pump.
32
6
Adjusting throttle (concealed)
The throttle is located in a protected location under a
cover screw. The throttle is used to set the delivery rate of
the pump.
33
- See Figure 2 and Fig. 3
6
1.1
5
2
3.2
12
3.1
3.3
3.4
CAUTION!
Screw cap is under spring
tension - see Note in
Chapter 6.6.4)
3.5

- 20 -
951-171-044-EN
Version 03
EN 3. Overview, functional description
Overview, Fig. 3
Item Description see page
7
Holder with assembly holes
The pump is secured at the two holders with
assembly holes (4 bore holes)
26
8
Pressure port P (G1/4)
Used to connect the supply line of the hydraulic
system of the main machine.
27
9
Return connection T (G1/4)
Used to connect the return line to the hydraulic
system of the main machine.
27
10
Pressure relief valve
The pressure relief valve protects the pump
and the components of the lubrication system
against excessive pressure.
21/35
11
Emergency lubrication nipple
The emergency lubrication nipple is used to
supply
the connected supply lines
with lubricant, e.g. in the event of failure of the
hydraulic system of the main machine.
34
12 Alternative filling inlets
(for fill connection ) (M22x1.5) 31
7
11
9
8
10
12